Automatic packaging complete equipment

Abstract

The embodiment of the invention provides automatic packaging complete equipment, and relates to the technical field of packaging. The automatic packaging complete equipment comprises a three-dimensional material warehouse and an intelligent warehousing system, the three-dimensional material warehouse is provided with 159 stock positions, each position is provided with a unique identifier, an AGV transports materials to the designated position of the three-dimensional material warehouse and uploads warehousing information to the intelligent warehousing system, the intelligent warehousing system implements a warehouse-out instruction according to a packaging plan, and the warehouse-out instruction is sent to the three-dimensional material warehouse. And the AGV trolley is dispatched to a designated inventory position to take materials, and the materials are transported to the first conveying roller way through the AGV trolley. The intelligent warehousing system and the three-dimensional material warehouse are adopted, automatic equipment such as the AGV, the power conveying roller and the mechanical arm is combined, full-automatic packaging, warehouse entering and warehouse exiting of materials are achieved, the whole process is managed and dispatched in a unified mode through the central control system, efficient, accurate and safe operation is guaranteed, and the working efficiency is improved. And meanwhile, the inventory condition is checked in real time through the corresponding intelligent warehousing system, so that more intelligent and safer management is realized.

Description

Technical Field

[0001] The present application relates to the field of packaging technology, and in particular to a complete set of automated packaging equipment. Background Art

[0002] The product packaging line equipment currently used on site is old and has a low degree of modernization. It is a manual packaging line with low packaging accuracy and slow packaging speed. The roller line is an unpowered line that relies on people pushing pallets and transporting with manual forks, which makes it inconvenient to use a three-dimensional warehousing system.

[0003] With the increase in production capacity, the current equipment is far from meeting the demand. In traditional warehousing and packaging lines, manual operation is usually relied on, which has the following problems: high labor costs, and with the continuous increase in labor costs, the operating costs of enterprises continue to increase; the existing automation system usually only covers some links, such as automated storage and retrieval, but still relies on manual operation in packaging, handling and other links.

[0004] In order to solve the above problems, this application adopts an intelligent warehousing system and a three-dimensional material warehouse, combined with AGV trolleys, power conveyor rollers, manipulators and other automated equipment to achieve fully automatic packaging of materials as well as warehousing and outbound delivery. Summary of the invention

[0005] The present application aims to solve at least one of the technical problems existing in the prior art that the existing automated systems usually only cover some links, such as automated storage and retrieval, but still rely on manual operations in packaging, handling, etc. To this end, the present application proposes an automated packaging equipment set.

[0006] According to the automated packaging equipment of the embodiment of the present application, it includes a three-dimensional material warehouse and an intelligent warehousing system. The three-dimensional material warehouse is provided with a total of 159 inventory locations, and each location is provided with a unique identification. The AGV trolley transports the materials to the designated location of the three-dimensional material warehouse, and uploads the warehousing information to the intelligent warehousing system. The intelligent warehousing system implements the outbound instruction according to the packaging plan, and dispatches the AGV trolley to the designated inventory location to pick up the materials. The materials are transported to conveyor roller 1 by the AGV trolley, and robot 1 moves the materials on conveyor roller 1 to the packaging line for packaging. Robot 2 moves the packaged materials to conveyor roller 2, and robot 3 stacks the materials on conveyor roller 2 on the stacking table.

[0007] Furthermore, a symmetrical slide rail is provided on one side of the AGV trolley, a moving plate is slidably installed in the slide rail, and a fork rod is symmetrically provided on one side of the moving plate.

[0008] Furthermore, screw rods are rotatably arranged in the two slide rails, the two screw rods are connected by a transmission member, and the two screw rods are respectively threadedly connected to the two sides of the movable plate.

[0009] Furthermore, the stacking platform is provided with symmetrical through slots, the size of which is adapted to the fork rod of the AGV trolley.

[0010] Furthermore, a palletizing tray is placed on the upper end of the palletizing platform.

[0011] Furthermore, magnetic buckles are provided on the upper end of the stacking platform and the lower side of the stacking tray.

[0012] Furthermore, a cylinder is installed at the end of the conveying roller, and a push plate is connected to the piston end of the cylinder.

[0013] Furthermore, an operating table is installed on one side of the stacking platform.

[0014] Furthermore, the intelligent warehousing system includes a central control system, an AGV scheduling system and a scanner, and the central control system and the AGV scheduling system are implemented through the operation of the operating console, and the scanner is installed on the AGV cart.

[0015] Furthermore, the AGV dispatching system receives instructions from the central control system and dispatches the AGV to perform outbound and inbound tasks. After the AGV arrives at the designated location, the scanner reads the corresponding mark on the three-dimensional material warehouse to ensure accurate identification and positioning of the material.

[0016] The beneficial effects of the present application are: the intelligent warehousing system and the three-dimensional material warehouse are adopted, combined with automated equipment such as AGV trolleys, power conveyor rollers, and manipulators, to realize the fully automatic packaging of materials as well as the warehousing and outbound transportation. The whole process is uniformly managed and dispatched through the central control system to ensure efficient, accurate and safe operation. At the same time, the inventory status can be checked in real time through the corresponding intelligent warehousing system to realize more intelligent, economical and safe management. Such a fully automatic packaging line not only improves production efficiency and product quality, but also reduces labor costs, optimizes inventory management, and improves customer satisfaction.

[0017] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1is a schematic diagram of the overall three-dimensional structure of the automated packaging equipment set according to an embodiment of the present application;

[0020] Figure 2 is a schematic top view of the overall structure according to an embodiment of the present application;

[0021] Figure 3 is a schematic diagram of the second structure of a conveyor roller according to an embodiment of the present application;

[0022] Figure 4 This is a schematic diagram of the disassembly of the stacking platform and the stacking tray structure according to an embodiment of the present application;

[0023] Figure 5 is a partial schematic diagram of a structure of a conveyor roller according to an embodiment of the present application;

[0024] Figure 6 This is a schematic diagram of the disassembly of the AGV trolley structure according to an embodiment of the present application;

[0025] Figure 7 It is a principle block diagram of the intelligent warehousing system according to an embodiment of the present application.

[0026] Figure numerals: 1. AGV trolley; 2. Conveyor roller one; 3. Manipulator one; 4. Packaging line; 5. Manipulator two; 6. Conveyor roller two; 7. Manipulator three; 8. Palletizing platform; 9. Through slot; 10. Palletizing tray; 11. Operating table; 12. Cylinder; 13. Push plate; 14. Magnetic buckle; 15. Slide rail; 16. Screw; 17. Transmission part; 18. Moving plate; 19. Fork rod. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.

[0028] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0029] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.

[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0031] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0033] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0034] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0035] The following describes an automated packaging equipment set according to an embodiment of the present application with reference to the accompanying drawings.

[0036] like Figure 1-Figure 7As shown, the automated packaging equipment set according to the embodiment of the present application includes a three-dimensional material warehouse and an intelligent warehousing system. The intelligent warehousing system includes a central control system, an AGV scheduling system and a scanner. The central control system is the brain of the intelligent warehousing system and is responsible for receiving and processing packaging plans, generating outbound or inbound instructions, and coordinating the operations of various subsystems. The central control system generates outbound or inbound instructions based on production plans or order requirements and sends them to the AGV scheduling system through the network.

[0037] The central control system and the AGV dispatching system are realized through the operation of the operating table 11. The operating table 11 is installed on one side of the stacking table 8, and the scanner is installed on the AGV cart 1. The central control system and the AGV dispatching system are both existing technologies. The scanner can use RFID readers, barcode scanners and other equipment that conform to the field.

[0038] The three-dimensional material warehouse has a total of 159 inventory locations, and each location has a unique identification. The AGV dispatching system receives instructions from the central control system to dispatch AGV trolley 1 to transport materials to the designated location of the three-dimensional material warehouse, and uploads the warehousing information to the intelligent warehousing system. When AGV trolley 1 transports materials out of the warehouse, it also needs to scan the table identification. Through the unique identification, the storage location of each piece of goods can be tracked in real time to avoid inventory errors caused by location confusion.

[0039] The intelligent warehousing system implements the outbound instruction according to the packaging plan, dispatches the AGV trolley 1 to the designated inventory location to pick up the materials, and the materials are transported to the conveyor roller 2 for transportation by the AGV trolley 1. The robot 3 moves the materials on the conveyor roller 2 to the packaging line 4 for packaging. The robot 2 5 moves the packaged materials to the conveyor roller 2 6. At the same time, the robot 3 7 stacks the materials on the conveyor roller 2 6 on the stacking platform 8, realizing automated packaging and transportation throughout the process.

[0040] Among them, the conveying roller 1 2 and the conveying roller 2 6 both adopt powered conveying rollers to improve the overall degree of automation.

[0041] like Figure 7 As shown, a symmetrical slide rail 15 is provided on one side of the AGV trolley 1, a movable plate 18 is slidably installed in the slide rail 15, and a fork rod 19 is symmetrically provided on one side of the movable plate 18. The movable plate 18 carries the fork rod 19 and is inserted into the bottom of the object. The automatic movement of the AGV trolley 1 is utilized to realize the transportation of the object.

[0042] To this end, a screw rod 16 is rotatably arranged in each of the two slide rails 15, and the two screw rods 16 are connected by a transmission member 17. The two screw rods 16 are respectively threadedly connected to the two sides of the movable plate 18. The transmission member 17 is two pulleys respectively installed on the upper ends of the two screw rods 16, and a belt sleeved on the two pulleys. When one of the pulleys is driven by a motor, the screw rod 16 is caused to rotate, thereby realizing the stable movement of the movable plate 18, adjusting the height of the object, and facilitating the picking and placing of the object.

[0043] When the AGV trolley 1 moves the object to the upper end of the conveyor roller 2, since a cylinder 12 is installed at the end of the conveyor roller 2 and a push plate 13 is connected to the piston end of the cylinder 12, the cylinder 12 can be used to push the object on the fork rod 19 onto the conveyor roller 2, eliminating the step of manual unloading.

[0044] Furthermore, a palletizing tray 10 is placed on the upper end of the palletizing platform 8 for placing packaged objects, and magnetic buckles 14 are provided on the upper end of the palletizing platform 8 and the lower side of the palletizing tray 10. The magnetic connection of the magnetic buckles 14 improves the stability of the palletizing tray 10 and prevents the palletizing tray 10 from sliding during use.

[0045] In order to facilitate the AGV trolley 1 to remove the stacking tray 10, a symmetrical through slot 9 is opened on the stacking platform 8. The size of the through slot 9 is adapted to the fork rod 19 of the AGV trolley 1. The height of the fork rod 19 can be adjusted so that it is located at the bottom of the stacking tray 10. When the stacking tray 10 is lifted upward, the magnetic buckle 14 is separated, which facilitates the movement of the stacking tray 10.

[0046] Working principle of the complete set of automated packaging equipment: The central control system implements the outbound instruction according to the packaging plan, dispatches the AGV trolley 1 to the designated inventory location to pick up materials, and the materials are transported to the conveyor roller 2 for transportation through the AGV trolley 1. The robot 3 moves the materials on the conveyor roller 2 to the packaging line 4 for packaging. The robot 2 5 moves the packaged materials to the conveyor roller 2 6. At the same time, the robot 3 7 stacks the materials on the conveyor roller 2 6 on the stacking platform 8. The AGV trolley 1 then transports the packaged materials on the stacking platform 8 to the warehouse, realizing automated packaging and transportation throughout the process.

[0047] The above are only embodiments of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0048] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A complete set of automated packaging equipment, including a three-dimensional material warehouse and an intelligent storage system, characterized by: The three-dimensional material warehouse is provided with 159 inventory positions in total, and each position is provided with a unique identification. The AGV trolley (1) transports the materials to the designated position of the three-dimensional material warehouse, and uploads the storage information to the intelligent storage system. The intelligent storage system implements the outbound instruction according to the packaging plan, dispatches the AGV trolley (1) to go to the designated inventory position to pick up the materials, and the materials are transported to the conveyor roller one (2) by the AGV trolley (1). The manipulator one (3) moves the materials on the conveyor roller one (2) to the packaging line (4) for packaging. The manipulator two (5) moves the packaged materials to the conveyor roller two (6). At the same time, the manipulator three (7) stacks the materials on the conveyor roller two (6) on the stacking platform (8).

2. The automatic packaging equipment according to claim 1 is characterized in that: A symmetrical slide rail (15) is arranged on one side of the AGV trolley (1), a moving plate (18) is slidably installed in the slide rail (15), and a fork rod (19) is symmetrically arranged on one side of the moving plate (18).

3. The automatic packaging equipment according to claim 2 is characterized in that: A screw rod (16) is rotatably arranged in each of the two slide rails (15), the two screw rods (16) are connected via a transmission member (17), and the two screw rods (16) are respectively threadedly connected to two sides of the moving plate (18).

4. The automatic packaging equipment according to claim 3 is characterized in that: The stacking platform (8) is provided with symmetrical through slots (9), the size of which is adapted to the fork rod (19) of the AGV trolley (1).

5. The automatic packaging equipment according to claim 4 is characterized in that: A stacking tray (10) is placed on the upper end of the stacking platform (8).

6. The automatic packaging equipment according to claim 5 is characterized in that: The upper end of the stacking platform (8) and the lower side of the stacking tray (10) are both provided with magnetic buckles (14).

7. The automatic packaging equipment according to claim 1 is characterized in that: A cylinder (12) is installed at the end of the conveying roller (2), and a push plate (13) is connected to the piston end of the cylinder (12).

8. The automatic packaging equipment according to claim 7 is characterized in that: An operating table (11) is installed on one side of the stacking platform (8).

9. The automatic packaging equipment according to claim 1 is characterized in that: The intelligent warehousing system comprises a central control system, an AGV dispatching system and a scanner, wherein the central control system and the AGV dispatching system are realized through the operation of an operating console (11), and the scanner is installed on the AGV trolley (1).

10. The automatic packaging equipment according to claim 9, characterized in that: The AGV dispatching system receives instructions from the central control system and dispatches the AGV trolley (1) to execute outbound and inbound tasks. After the AGV trolley (1) arrives at the designated location, the scanner reads the corresponding identification on the three-dimensional material warehouse to ensure accurate identification and positioning of the material.

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