Production raw material intelligent storage method and system based on intelligent manufacturing

Abstract

The invention discloses a production raw material intelligent storage method and system based on intelligent manufacturing, and the method comprises the following steps: S1, observing an entering material: estimating the volume of the material through a visual scanning system in a material conveying process, and calculating the approximate weight of the material; s2, comparison: the estimated weight is compared with the calculated quantity, so that the mass of the material is estimated, and when the difference is large, early warning sounds; s3, storage: the detected materials enter the warehouse, the current capacity and the remaining capacity of the warehouse are detected in real time in the warehouse, and the capacity and the remaining capacity are displayed through labels; and S4, discharging the materials: when manufacturing is needed, weighing the weight of the materials, then reading corresponding labels, and conveying the discharging sequence of the materials in the warehouse. Through the feeding system, the quality of the materials can be inspected while the materials are fed, the storage quality is guaranteed, and through the calling module, the storage position of the warehouse can be conveniently adjusted.

Description

Technical Field

[0001] The present invention relates to the field of intelligent storage technology, and in particular to an intelligent storage method and system for production raw materials based on intelligent manufacturing. Background Art

[0002] Intelligent storage ensures the speed and accuracy of data input in all aspects of cargo warehouse management, ensuring that enterprises can grasp the real data of inventory in a timely and accurate manner, and reasonably maintain and control the enterprise inventory; it can conveniently manage the batches and shelf life of inventory goods; it can also timely grasp the current location of all inventory goods, which is conducive to improving the efficiency of warehouse management.

[0003] In the process of intelligent manufacturing, the quality of raw materials, the ratio between raw materials and the efficiency of replenishing raw materials will all affect the quality of the final product. However, in the existing production process, the quality needs to be manually reviewed and reclassified. By adding labels, they are classified into corresponding warehouses during storage. The work is cumbersome, and manual transportation and weighing are required during the discharge process. Summary of the invention

[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide an intelligent storage method and system for production raw materials based on intelligent manufacturing. The feeding system can inspect the quality of the materials while feeding them to ensure the storage quality, and the storage position of the warehouse can be conveniently adjusted through the calling module.

[0005] The present invention also provides the above-mentioned intelligent storage method for production raw materials based on intelligent manufacturing, comprising the following steps:

[0006] S1. Observation of incoming materials: During the material conveying process, the volume of the materials is estimated through the visual scanning system, thereby calculating its approximate weight;

[0007] S2. Comparison: The quality of the material is estimated by comparing the estimated weight with the calculated quantity. When the difference is large, an alarm sounds.

[0008] S3. Storage: The materials that have passed the inspection enter the warehouse, and the warehouse detects the current capacity and the remaining capacity in real time, and displays them through labels;

[0009] S4. Material discharge: When manufacturing is required, the material is weighed and then the corresponding label is read to transmit the material discharge order in the warehouse.

[0010] According to a method for intelligent storage of production raw materials based on intelligent manufacturing provided by the present invention, the volume calculation in S1 is performed by picking up the endpoints of the raw material pile to form a corresponding closed body, thereby calculating the volume.

[0011] According to an intelligent storage method for production raw materials based on intelligent manufacturing provided by the present invention, when the volume of the material entering S3 is greater than the remaining capacity, the transmission channel is changed and the material is sent to other warehouses.

[0012] An intelligent storage system for production raw materials based on intelligent manufacturing, comprising a feeding system, a storage system, and a discharging system.

[0013] According to an intelligent storage system for production raw materials based on intelligent manufacturing provided by the present invention, the feeding system includes:

[0014] Visual scanning system: scans the basic form of incoming raw materials and identifies the type of materials;

[0015] Volume estimation module: estimates the volume of scanned materials;

[0016] Storage module: add, store and calculate the density of each material;

[0017] Calculation module: estimate weight by estimating volume and density;

[0018] Weighing module: weigh the stored materials;

[0019] Comparison module: By comparing the difference between the calculation module and the weighing module, the deviation value is obtained.

[0020] According to the present invention, a production raw material intelligent storage system based on intelligent manufacturing is provided, and the storage system includes

[0021] Marking module: mark each storage warehouse;

[0022] Acquisition module: used to measure the capacity and remaining capacity of each warehouse;

[0023] Label generation module: used to record the materials, weight, capacity and discharge sequence inside the warehouse to generate labels.

[0024] According to an intelligent storage system for production raw materials based on intelligent manufacturing provided by the present invention, the discharging system comprises:

[0025] Discharge weighing device: used to measure the weight of the material when discharging;

[0026] Scanning module: used to scan labels to learn the status of the outgoing warehouse;

[0027] Discharge conveyor: conveys the discharged materials.

[0028] According to an intelligent storage system for production raw materials based on intelligent manufacturing provided by the present invention, a retrieval module is also provided in the feeding system, and the retrieval module is used to retrieve the content of the label, compare the weight of the weighing module with the remaining capacity in the label, and determine whether to enter the warehouse.

[0029] Beneficial Effects

[0030] 1. The present invention can inspect the quality of materials while feeding them through the feeding system to ensure the storage quality, and can conveniently adjust the storage position of the warehouse through the calling module.

[0031] 2. The present invention can control the quality, weight and sequence through the setting of intelligent storage, thereby improving the efficiency of intelligent manufacturing and ensuring the quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The present invention is further described below in conjunction with the accompanying drawings and embodiments;

[0033] Figure 1 It is a schematic diagram of the process of the intelligent storage method of production raw materials based on intelligent manufacturing of the present invention;

[0034] Figure 2 The present invention is a flow chart of the intelligent storage system for production raw materials based on intelligent manufacturing. DETAILED DESCRIPTION

[0035] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0036] Reference Figure 1-2 The embodiment of the present invention provides a production raw material intelligent storage method and system based on intelligent manufacturing, which includes the following steps:

[0037] S1. Observation of incoming materials: During the material conveying process, the volume of the materials is estimated through the visual scanning system, thereby calculating its approximate weight;

[0038] S2. Comparison: The quality of the material is estimated by comparing the estimated weight with the calculated quantity. When the difference is large, an alarm sounds.

[0039] S3. Storage: The materials that have passed the inspection enter the warehouse, and the warehouse detects the current capacity and the remaining capacity in real time, and displays them through labels;

[0040] S4. Material discharge: When manufacturing is required, the material is weighed and then the corresponding label is read to transmit the material discharge order in the warehouse.

[0041] The volume calculation in S1 is performed by picking up the endpoints of the raw material pile to form a corresponding closed body, thereby calculating the volume.

[0042] When the volume of materials entering S3 is greater than the remaining capacity, the transmission channel is changed and sent to other warehouses.

[0043] It includes feeding system, storage system and discharging system.

[0044] The feeding system includes:

[0045] Visual scanning system: scans the basic form of incoming raw materials and identifies the type of materials;

[0046] Volume estimation module: estimates the volume of scanned materials;

[0047] Storage module: add, store and calculate the density of each material;

[0048] Calculation module: estimate weight by estimating volume and density;

[0049] Weighing module: weigh the stored materials;

[0050] Comparison module: obtains the deviation value by comparing the difference between the calculation module and the weighing module;

[0051] Retrieval module: used to retrieve the content of the label, compare the weight of the weighing module with the remaining capacity in the label, and determine whether to enter the warehouse.

[0052] Storage system includes

[0053] Marking module: mark each storage warehouse;

[0054] Acquisition module: used to measure the capacity and remaining capacity of each warehouse;

[0055] Label generation module: used to record the materials, weight, capacity and discharge sequence inside the warehouse to generate labels.

[0056] The discharging system includes:

[0057] Discharge weighing device: used to measure the weight of the material when discharging;

[0058] Scanning module: used to scan labels to learn the status of the outgoing warehouse;

[0059] Discharge conveyor: conveys the discharged materials.

[0060] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A method for intelligent storage of production materials based on intelligent manufacturing, characterized in that: The following steps are involved: S1. Observation of incoming materials: During the material conveying process, the volume of the materials is estimated through the visual scanning system, thereby calculating its approximate weight; S2. Comparison: The quality of the material is estimated by comparing the estimated weight with the calculated quantity. When the difference is large, an alarm sounds. S3. Storage: The materials that have passed the inspection enter the warehouse, and the warehouse detects the current capacity and the remaining capacity in real time, and displays them through labels; S4. Material discharge: When manufacturing is required, the material is weighed and then the corresponding label is read to transmit the material discharge order in the warehouse.

2. According to the method of intelligent storage of production materials based on intelligent manufacturing according to claim 1, it is characterized in that: The volume calculation in S1 is performed by picking up the endpoints of the raw material pile to form a corresponding closed body, thereby calculating the volume.

3. According to the method of intelligent storage of production materials based on intelligent manufacturing according to claim 1, it is characterized in that: When the volume of the material entering S3 is greater than the remaining capacity, the conveying channel is changed and the material is sent to other warehouses.

4. An intelligent storage system for production raw materials based on intelligent manufacturing, characterized in that: It includes feeding system, storage system and discharging system.

5. According to claim 4, a production material intelligent storage system based on intelligent manufacturing is characterized in that: The feeding system includes: Visual scanning system: scans the basic form of incoming raw materials and identifies the type of materials; Volume estimation module: estimates the volume of scanned materials; Storage module: add, store and calculate the density of each material; Calculation module: estimate weight by estimating volume and density; Weighing module: weigh the stored materials; Comparison module: By comparing the difference between the calculation module and the weighing module, the deviation value is obtained.

6. According to claim 4, a production material intelligent storage system based on intelligent manufacturing is characterized in that: The storage system includes Marking module: mark each storage warehouse; Acquisition module: used to measure the capacity and remaining capacity of each warehouse; Label generation module: used to record the materials, weight, capacity and discharge sequence inside the warehouse to generate labels.

7. According to claim 4, a production material intelligent storage system based on intelligent manufacturing is characterized in that: The discharging system comprises: Discharge weighing device: used to measure the weight of the material when discharging; Scanning module: used to scan labels to learn the status of the outgoing warehouse; Discharge conveyor: conveys the discharged materials.

8. According to claim 5, the intelligent storage system for production raw materials based on intelligent manufacturing is characterized in that: The feeding system is also provided with a retrieval module, which is used to retrieve the content of the label, compare the weight of the weighing module with the remaining capacity in the label, and determine whether to enter the warehouse.

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