Valve terminal type vacuum equipment supporting hot plug
By designing hot-swap-enabled base components and plug-in devices in valve-station-type vacuum equipment, the problem of power outage during equipment unit failure or maintenance is solved, and the flexibility and maintenance efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202411492435.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-02-28
AI Technical Summary
Existing valve-station vacuum equipment usually requires power outage and shutdown when the vacuum generator or vacuum pump unit fails or needs maintenance, resulting in reduced production efficiency and increased costs.
A valve-stop type vacuum device that supports hot swap is designed. By providing a base circuit board and plug-in device on the base assembly, the vacuum device unit can be replaced or maintained under constant power.
The hot-swap operation of the vacuum equipment unit is realized, which improves the flexibility of the system and user operation convenience, and simplifies the installation and maintenance process of the equipment.
Smart Images

Figure CN119532473A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vacuum equipment, and in particular to a valve island type vacuum equipment supporting hot plugging. Background Art
[0002] Valve island vacuum equipment is a vacuum system widely used in industrial production. Valve island vacuum equipment adopts a unique valve island design, which makes the equipment more efficient and stable during operation. Valve island vacuum equipment includes a control box, a base structure and multiple vacuum equipment integrated on the base structure. These vacuum equipment can be vacuum generator units or vacuum pump units.
[0003] For example, a vacuum island disclosed in a Chinese patent application (publication number: CN118462875A) includes a plurality of vacuum generators, which are stacked along a first direction A; the vacuum generator includes a confluence valve unit and a vacuum generating unit connected to the confluence valve unit, and a control valve unit; the confluence valve unit is provided with a confluence port, a first flow channel connected to the confluence port, and a second flow channel; the vacuum generating unit is provided with a vacuum exhaust flow channel and a vacuum breaking flow channel, the vacuum exhaust flow channel has an air inlet end, an air suction end, and an air exhaust end, the vacuum breaking flow channel is connected to the second flow channel Setting; the control valve unit is used to control the conduction or closing of the vacuum generating flow channel of the vacuum generating unit, or to control the conduction or closing of the vacuum destroying flow channel on the confluence valve unit; however, in the above-mentioned vacuum island, when the vacuum generator fails or requires routine maintenance and replacement of parts, usually, the operator must cut off the power to stop the operation of the equipment. This shutdown operation not only brings great inconvenience, but also affects the operation of the entire production line. Once the equipment stops working, the operating efficiency of the entire system will drop significantly, resulting in delays in production schedule and increased production costs. Therefore, it is necessary to improve it. Summary of the invention
[0004] The purpose of the present invention is to provide a hot-swappable valve island vacuum device with a simple and reasonable structure and convenient operation, and the vacuum device unit does not need to be powered off for maintenance and replacement.
[0005] To achieve the above object, the present invention adopts the following technical solutions: A valve island type vacuum equipment supporting hot plugging shown in the present invention includes a control box, a base assembly electrically connected to the control box, and a plurality of vacuum equipment units integrated on the base assembly, wherein the base assembly includes a plurality of bases, and the plurality of bases are arranged in a transverse stacking manner, a base circuit board is provided in the base, and a signal interface A, a signal interface B and a signal interface C are electrically connected to the base circuit board respectively, and the signal interface B of the previous base is plugged with the signal interface A of the next base to form an electrical connection, a unit circuit board is provided in the vacuum equipment unit, a plug-in device is provided at the bottom of the vacuum equipment unit, and a signal interface D electrically connected to the unit circuit board is provided on the plug-in device, and a plug-in interface is provided on the base, and the signal interface C is provided in the plug-in interface, and when the plug-in device is plug-in-matched with the plug-in interface, the signal interface D is plug-matched with the signal interface C to form a mechanical connection and an electrical connection between the vacuum equipment unit and the base.
[0006] Furthermore, the base assembly also includes a first mounting seat and a second mounting seat, the base is detachably arranged between the first mounting seat and the second mounting seat, the first mounting seat is provided with a mounting seat circuit board, the mounting seat circuit board is electrically connected with a signal interface E and a signal interface F, the signal interface E is plugged into and matched with a signal interface A of its adjacent base to form an electrical connection.
[0007] Furthermore, the control box is connected to the outside of the first mounting seat, and a control box circuit board is provided in the control box. The control box circuit board is electrically connected to a signal interface G, and the signal interface G is plugged into and matched with the signal interface F to form an electrical connection.
[0008] Furthermore, the base assembly also includes a connecting member, which transversely penetrates the first mounting seat, the base and the second mounting seat to fixedly connect them.
[0009] Furthermore, the base is respectively provided with a first air port and a second air port, and the base is provided with a first confluence chamber connected to the first air port and a second confluence chamber connected to the second air port, the first confluence chamber and the second confluence chamber are arranged separately from each other, the first confluence chambers of all bases are positioned correspondingly and interconnected, the second confluence chambers of all bases are positioned correspondingly and interconnected, the first mounting seat and / or the second mounting seat are provided with a first air vent and a first gas channel, the first air vent is connected to the first confluence chamber through the first gas channel, the first mounting seat and / or the second mounting seat are provided with a second air port and a second gas channel, the second air port is connected to the second confluence chamber through the second gas channel.
[0010] Furthermore, a latch that is snap-fitted with the plug-in device is slidably provided in the base, and the latch can slide between a first position and a second position relative to the base. When the latch is in the first position, the plug-in device and the latch are snap-fitted, so that the vacuum equipment unit is fixedly connected to the base; when the latch is in the second position, the plug-in device and the latch are unlocked, so that the vacuum equipment unit and the base are released from the fixed connection.
[0011] Further, the plug-in device includes a first plug part, a second plug part and a third plug part, the first plug part is arranged between the second plug part and the third plug part, the plug interface includes a first socket and a second socket, the first plug part is plugged into and matched with the first socket, the third plug part is plugged into and matched with the second socket, a limiting step is provided on the base for limiting the second plug part, a locking groove is provided on the bottom side edge of the first plug part along the sliding direction of the latch, a first locking mouth is provided on the latch for locking with the locking groove, the second plug part is provided with a locking buckle, the latch is provided with a second locking mouth for locking with the locking buckle, the bottom side wall of the third plug part is provided with a third locking mouth, and the latch is provided with a locking tongue for locking with the third locking mouth.
[0012] Furthermore, the vacuum equipment unit includes a main body module, a valve assembly module and a pressure gauge module connected to the main body module, the valve assembly module and the pressure gauge module are fixedly connected to the main body module, the pressure gauge module is electrically connected to the valve assembly module, the valve assembly module includes a vacuum valve, a piercing valve, a vacuum pilot valve and an piercing pilot valve, the vacuum pilot valve is used to control the operation of the vacuum valve, and the piercing pilot valve is used to control the operation of the piercing valve.
[0013] Furthermore, the pressure gauge module is provided with the unit circuit board, the vacuum pilot valve and the air-breaking pilot valve are provided with an electromagnetic coil and a pin electrically connected to the electromagnetic coil, the unit circuit board is integrated with a socket corresponding to the pin, and the pin and the socket are plugged together to make the electromagnetic coil electrically connected to the unit circuit board.
[0014] Furthermore, the valve assembly module is provided with a wedge-shaped positioning block, and the main body module is provided with a wedge-shaped positioning groove corresponding to the wedge-shaped positioning block.
[0015] The beneficial effects of the present invention are as follows: the valve island type vacuum equipment supporting hot plugging described in the present invention can perform hot plug operations with the base during the operation of the equipment, that is, a single vacuum equipment unit can be replaced or maintained without cutting off the power supply, which greatly improves the flexibility of the system and the user's operating convenience, making the installation and maintenance of the equipment simpler and more efficient. When a new vacuum equipment unit needs to be inserted, it only needs to be directly inserted into the plug interface on the corresponding base, and the new vacuum equipment unit is fixedly connected to the base through the plug-in cooperation between the plug-in device and the plug interface. In addition, through the plug-in cooperation between the signal interface D and the signal interface C, the unit circuit board and the base circuit board are energized, so that the new vacuum equipment unit can operate and work. When a vacuum equipment unit needs to be unplugged, it only needs to be unplugged from the corresponding base, and the unit circuit board and the base circuit board are powered off, ensuring the safety of the operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the present invention under the first section; Figure 3 is a schematic structural diagram of the present invention under a second section; Figure 4 is a schematic diagram of the structure of the valve assembly; Figure 5 is a schematic diagram of the structure of the base assembly; Figure 6 It is a schematic diagram of the exploded structure of the base structure; Figure 7 is a schematic diagram of the cross-sectional structure of the base structure; Figure 8 It is a schematic diagram of the structure of the control box circuit board, the mounting base circuit board and the base circuit board; Fig. 9 It is a schematic diagram of the structure of the vacuum equipment unit; Fig.10 It is a schematic diagram of the structure when the vacuum equipment unit is separated from the base; Fig.11 is a schematic diagram of the structure of the latch when it is in the first position; Fig.12 is a schematic diagram of the structure of the latch when it is in the second position; Fig.13 It is a schematic diagram of the structure of the cover; Fig.14 is a schematic structural diagram of a second plug portion; Fig.15 is a schematic diagram of the structure of the latch; Fig.16It is a schematic diagram of the structure when the pressure gauge module is separated from the vacuum equipment unit; Fig.17 yes Fig.16 A schematic diagram of the enlarged structure at A in the middle; Fig.18 It is a schematic diagram of the structure of the socket; Fig.19 Schematic diagram of the structure of the first mounting base.
[0017] Figure 1 - Fig.19 In: 1, control box; 11, control box circuit board; 111, signal interface G; 2, base assembly; 21, first mounting seat; 211, mounting seat circuit board; 2111, signal interface E; 2112, signal interface F; 212, first vent; 2121, first gas channel; 213, second vent; 22, second mounting seat; 23, base; 231, base circuit board; 2311, signal interface A; 2312, signal interface B; 2313, signal interface C; 232, first socket; 233, limit step; 234, second socket; 235, latch; 2351, first locking port; 23511, large end; 23512, small end; 2352, second locking port; 2353, lock tongue; 2354, handle; 236, first air port; 2361, first confluence chamber; 237, second air port 2371, second confluence chamber; 24, connector; 241, first bolt; 242, second bolt; 243, pull rod; 25, cover plate; 251, first block; 252, second block; 3, vacuum equipment unit; 31, unit circuit board; 32, plug-in device; 321, first plug part; 3211, lock slot; 322, second plug part; 3221, lock buckle; 3222, avoidance port; 32 3. The third plug part; 3231. The signal interface D; 3232. The third locking port; 33. The main body module; 331. The wedge-shaped positioning groove; 332. The vacuum joint; 333. The throttle valve; 34. The valve assembly module; 341. The wedge-shaped positioning block; 342. The vacuum valve; 343. The air-breaking valve; 344. The vacuum pilot valve; 345. The air-breaking pilot valve; 346. The pin; 35. The pressure gauge module; 351. The socket. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the accompanying drawings.
[0019] like Figure 1 - Fig.19A hot-swappable valve island vacuum device is shown, comprising a control box 1, a base assembly 2 electrically connected to the control box 1, and a plurality of vacuum device units 3 integrated on the base assembly 2. Specifically, the vacuum device unit 3 may be a vacuum generator unit, a vacuum pump unit, etc. The base assembly 2 comprises a plurality of bases 23, which are stacked in a horizontal direction. A base circuit board 231 is provided in the base 23, and a signal interface A2311, a signal interface B2312, and a signal interface C2313 are electrically connected to the base circuit board 231. 313, the signal interface B2312 of the front base 23 is plugged and matched with the signal interface A2311 of the rear base 23 to form an electrical connection, the vacuum equipment unit 3 is provided with a unit circuit board 31, the bottom of the vacuum equipment unit 3 is provided with a plug device 32, the plug device 32 is provided with a signal interface D3231 electrically connected to the unit circuit board 31, the base 23 is provided with a plug interface, the plug interface is provided with the signal interface C2313, when the plug device 32 is plugged and matched with the plug interface, the signal interface D3231 and the signal interface C231 The plug-in fit makes the vacuum equipment unit 3 and the base 23 form a mechanical connection and an electrical connection, and the plug-in fit realizes the installation without wiring harness, which makes the installation more convenient and quick, and the connection is firm and not easy to get loose. In addition, the vacuum equipment unit 3 can be hot-swapped with the base 23, that is, a single vacuum equipment unit 3 can be replaced or maintained without cutting off the power supply, which greatly improves the flexibility of the system and the convenience of user operation, making the installation and maintenance of the equipment simpler and more efficient. Specifically, when a new vacuum equipment unit 3 needs to be inserted, only Insert it directly into the socket on the corresponding base 23, and the new vacuum equipment unit 3 is fixedly connected to the base 23 through the plug-in cooperation between the plug-in device 32 and the socket. In addition, through the plug-in cooperation between the signal interface D3231 and the signal interface C2313, the unit circuit board 31 and the base circuit board 231 are energized, so that the new vacuum equipment unit 3 can operate. When a vacuum equipment unit 3 needs to be unplugged, it only needs to be unplugged from the corresponding base 23, and the unit circuit board 31 and the base circuit board 231 will be powered off, ensuring the safety of the operation.
[0020] Preferably, in this embodiment, a latch 235 is slidably disposed in the base 23 and engaged with the plug-in device 32. The latch 235 can slide relative to the base 23 between a first position and a second position. When the latch 235 is located at the first position, the plug-in device 32 is engaged with the plug-in device 32. Fig.11 The plug-in device 32 is engaged with the latch 235, so that the vacuum equipment unit 3 is fixedly connected to the base 23. The connection relationship is firm and reliable, so that the vacuum equipment unit 3 is not easily separated from the base 23. When the latch 235 is in the second position, refer to Fig.12, the plug-in device 32 is unlocked from the latch 235, so that the vacuum device unit 3 is released from the base 23, and the vacuum device unit 3 can be pulled out from the base 23. Preferably, a handle 2354 is provided at the front end of the latch 235, and the handle 2354 extends out of the base 23. By providing the handle 2354, the user can more conveniently pull the latch 235 to slide the latch 235 between the first position and the second position.
[0021] Preferably, in this embodiment, refer to Fig.10 The plug-in device 32 includes a first plug portion 321, a second plug portion 322 and a third plug portion 323. The first plug portion 321 is arranged between the second plug portion 322 and the third plug portion 323. The plug interface includes a first socket 232 and a second socket 234. The first plug portion 321 is plugged with the first socket 232, and the third plug portion 323 is plugged with the second socket 234. Preferably, in this embodiment, a signal interface C2313 is provided in the second socket 234, and a signal interface D3231 is provided on the third plug portion 323. A limiting step 233 that is limitedly matched with the second plug portion 322 is provided on the base 23. The bottom side of the first plug portion 321 is provided with a locking plate 234 arranged along the sliding direction of the latch 235. The locking slot 3211 is preferably provided with two locking slots 3211 and are respectively located at both sides of the bottom of the first plug part 321. The lock latch 235 is provided with a first locking opening 2351 which is locked with the locking slot 3211. Specifically, the first locking opening 2351 includes a large opening end 23511 for the locking slot 3211 to enter and a small opening end 23512 which is locked with the locking slot 3211. The large opening end 23511 is communicated with the small opening end 23512. When the lock latch 235 is located at the first position, the locking slot 3211 is locked with the small opening end 23512. When the lock latch 235 is located at the second position, the locking slot 3211 escapes from the small opening end 23512 and enters the large opening end 23511, and the lock slot 3211 is unlocked from the first locking opening 2351.
[0022] Preferably, the second plug portion 322 is provided with a locking buckle 3221, and the latch 235 is provided with a second locking hole 2352 that is locked and matched with the locking buckle 3221. The bottom of the second plug portion 322 is provided with an avoidance hole 3222 for the latch 235 to pass through. When the latch 235 is in the first position, the locking buckle 3221 is locked and matched with the second locking hole 2352. When the latch 235 is in the second position, the locking buckle 3221 is disengaged from the second locking hole 2352 and unlocked. Preferably, two locking buckles 3221 are provided, and the two locking buckles 3221 both extend forward relative to the second plug portion 322, and a gap is formed between the two locking buckles 3221 for the locking buckles 3221 to deform. The surfaces of the two locking buckles 3221 that are separated from each other are both provided with protrusions, and the protrusions are provided with guiding inclined surfaces and locking inclined surfaces that respectively match the second locking hole 2352. The setting of the gap reserves a deformation space for the deformation of the locking buckle 3221. When the locking buckle 3221 is inserted into the second locking opening 2352 (i.e., when the latch 235 is in the first position), the two locking buckles 3221 are close to each other, so that the protrusion can enter the second locking opening 2352. After entering the second locking opening 2352, the locking buckle 3221 recovers under the action of its own elastic force to achieve the locking function. The setting of the guide slope makes it easier for the locking buckle 3221 to drive the protrusion to insert into the second locking opening 2352, and the setting of the locking slope is used to lock with the second locking opening 2352. In a further embodiment, the inclination angle of the locking slope is larger than the inclination angle of the guide slope, so that the locking slope can achieve locking cooperation with the second locking opening 2352, so that the latch 235 remains in a state of locking cooperation with the locking buckle 3221.
[0023] Preferably, the bottom side wall of the third plug portion 323 is provided with a third locking opening 3232, and the latch 235 is provided with a locking tongue 2353 which is locked with the third locking opening 3232. When the latch 235 is located at the first position, the locking tongue 2353 is locked with the third locking opening 3232. When the latch 235 is located at the second position, the locking tongue 2353 is disengaged from the third locking opening 3232 and unlocked.
[0024] In other embodiments, the vacuum equipment unit 3 may only be provided with the third plug portion 323, and accordingly, the base 23 may only be provided with the second socket 234 that is plugged and matched with the third plug portion 323. Of course, the vacuum equipment unit 3 may also only be provided with the third plug portion 323 and the first plug portion 321, and accordingly, the base 23 may only be provided with the second socket 234 that is plugged and matched with the third plug portion 323 and the first socket 232 that is plugged and matched with the first plug portion 321. Similarly, the user can flexibly choose whether to provide the first plug portion 321, the second plug portion 322 and the third plug portion 323 on the vacuum equipment unit 3 according to their own needs, and correspondingly provide the first socket 234 that corresponds to the first plug portion 321, the limiting step 233 that corresponds to the second plug portion 322, and the second socket 234 that corresponds to the third plug portion 323 on the base 23.
[0025] Preferably, in this embodiment, the base structure also serves as a confluence seat for confluence of gas, see Figure 7 The base 23 is provided with a first air port 236 and a second air port 237, respectively. The base 23 is provided with a first confluence cavity 2361 connected to the first air port 236 and a second confluence cavity 2371 connected to the second air port 237. The first confluence cavity 2361 and the second confluence cavity 2371 are separated from each other. The first confluence cavities 2361 of all bases 23 correspond to each other and are connected to each other. The second confluence cavities 2371 of all bases 23 correspond to each other and are connected to each other. The number of bases 23 is at least equal to the number of true The number of vacuum equipment units 3 corresponds one to one. When the number of bases 23 is the same as the number of vacuum equipment units 3, each vacuum equipment unit 3 is installed on the corresponding base 23 respectively. When the number of bases 23 is greater than the vacuum equipment units 3, each vacuum equipment unit 3 can be reasonably installed on the corresponding base 23 according to the needs of the working scene. At this time, the remaining bases 23 can be disabled (that is, the first air port 236 and the second air port 237 on the corresponding base 23 can be blocked), or provided for user expansion.
[0026] Preferably, see Figure 1 The base 23 is also provided with a cover plate 25, and the lower end surface of the cover plate 25 is provided with a first block 251 and a second block 252, the first block 251 is used to block the first air port 236, and the second block 252 is used to block the second air port 237. Preferably, the outer walls of the first block 251 and the second block 252 are provided with sealing rings. When the base 23 needs to be disabled, the cover plate 25 is installed on the base 23 to block the first air port 236 and the second air port 237 on the base 23. When the base 23 needs to be enabled, the cover plate 25 on the base 23 is removed. Preferably, the lower end of the cover plate 25 is provided with the plug-in device 32.
[0027] Preferably, in this embodiment, the base assembly 2 further includes a first mounting seat 21 and a second mounting seat 22, and the base 23 is detachably arranged between the first mounting seat 21 and the second mounting seat 22. The user can flexibly expand or reduce the number of bases 23 according to actual needs, and the flexibility is high. It should be noted that the number of bases 23 at least corresponds to the number of vacuum equipment units 3. Preferably, in this embodiment, the base assembly 2 further includes a connecting member 24, and the connecting member 24 transversely penetrates the first mounting seat 21, the base 23 and the second mounting seat 22 to fix them together. Specifically, the connecting member 24 includes a first bolt 241, a second bolt 242 and a first bolt 241 arranged on the first bolt The pull rod 243 between the bolt 241 and the second bolt 242, the first bolt 241 extends horizontally into the first mounting seat 21 and is fixedly connected to the first mounting seat 21, ensuring the stability of the connection between the first bolt 241 and the first mounting seat 21, the second bolt 242 extends horizontally into the second mounting seat 22 and is fixedly connected to the second mounting seat 22, ensuring the stability of the connection between the second bolt 242 and the second mounting seat 22, the pull rod 243 horizontally penetrates the base 23 and the two ends of the pull rod 243 are respectively fixedly connected to the first bolt 241 and the second bolt 242, effectively connecting the first mounting seat 21, the base 23 and the second mounting seat 22 tightly to form a stable connection structure.
[0028] A mounting seat circuit board 211 is provided in the first mounting seat 21, and a signal interface E2111 and a signal interface F2112 are electrically connected to the mounting seat circuit board 211. The signal interface E2111 is plugged into and matched with a signal interface A2311 of an adjacent base 23 to form an electrical connection. When the device is running, the mounting seat circuit board 211 and the adjacent base circuit board 231 are energized to ensure effective signal transmission.
[0029] Preferably, in this embodiment, the control box 1 is connected to the outside of the first mounting seat 21, and a control box circuit board 11 is provided in the control box 1. The control box circuit board 11 is electrically connected to a signal interface G111, and the signal interface G111 is plugged into and matched with the signal interface F2112 to form an electrical connection. When the equipment is running, the control box circuit board 11 and the mounting seat circuit board 211 are energized to ensure effective transmission of signals.
[0030] Preferably, in the present embodiment, a first air vent 212 and a first gas channel 2121 are both provided on the first mounting seat 21 and the second mounting seat 22. The first air vent 212 is connected to the first confluence chamber 2361 through the first gas channel 2121. The first air vent 212 serves as a positive pressure air inlet to connect the positive pressure gas. The first air vent 212 and the first gas channel 2121 are both provided on the first mounting seat 21 and the second mounting seat 22, which can meet the requirement of double-end gas supply and improve work efficiency. Of course, in other embodiments, the first air vent 212 and the first gas channel 2121 may be provided only on the first mounting seat 21, or the first air vent 212 and the first gas channel 2121 may be provided only on the second mounting seat 22.
[0031] Preferably, in the present embodiment, the first mounting seat 21 and the second mounting seat 22 are both provided with a second air vent 213 and a second gas channel, and the second air vent 213 is connected to the second confluence chamber 2371 through the second gas channel. When the vacuum equipment unit 3 is a vacuum generator unit, the second air vent 213 is used for exhaust. When the vacuum equipment unit 3 is a vacuum pump unit, the second air vent 213 serves as a negative pressure air inlet to connect negative pressure gas. The second air vent 213 and the second gas channel are both provided on the first mounting seat 21 and the second mounting seat 22, which can improve work efficiency. Of course, in other embodiments, the second air vent 213 and the second gas channel may be provided only on the first mounting seat 21, or the second air vent 213 and the second gas channel may be provided only on the second mounting seat 22.
[0032] Preferably, in this embodiment, the vacuum equipment unit 3 includes a main body module 33, a valve assembly module 34 and a pressure gauge module 35 connected to the main body module 33, the valve assembly module 34 and the pressure gauge module 35 are fixedly connected to the main body module 33, the pressure gauge module 35 is electrically connected to the valve assembly module 34, and a vacuum joint 332 is provided on the main body module 33. The vacuum equipment unit 3 can be a vacuum generator unit, a vacuum pump unit, etc. The main difference between the vacuum generator unit and the vacuum pump unit lies in the difference in the main body module 33. A negative pressure generating mechanism is provided in the main body module 33 of the vacuum generator unit, and the negative pressure generating mechanism is used for vacuuming, while no negative pressure generating mechanism is provided in the main body module 33 of the vacuum pump unit. Specifically, the negative pressure generating mechanism includes a nozzle and The ejector tube and the nozzle are arranged at the air inlet end of the ejector tube. An ejector channel corresponding to the nozzle is arranged in the ejector tube. An air inlet port connected to the ejector channel is arranged on the side wall of the air inlet end of the ejector tube. The gas generates negative pressure through the ejector channel and is inhaled through the air inlet port. The valve assembly module 34 includes a vacuum valve 342, a piercing valve 343, a vacuum pilot valve 344 and a piercing pilot valve 345. The positive pressure gas in the first confluence chamber 2361 is connected with the vacuum pilot valve 344 and the piercing pilot valve 345. The vacuum pilot valve 344 is used to control the operation of the vacuum valve 342. The piercing pilot valve 345 is used to control the operation of the piercing valve 343. When the vacuum valve 342 is working, the negative pressure gas is connected with the vacuum joint 332. When the piercing valve 343 is working, the positive pressure gas is connected with the vacuum joint 332 to pierce the air.
[0033] Specifically, when the vacuum equipment unit 3 is a vacuum generator unit, the positive-pressure gas in the first confluence chamber 2361 enters the vacuum generator unit. When the vacuum valve 342 is working, the positive-pressure gas is evacuated through the negative pressure generating mechanism to generate negative pressure. The negative-pressure gas is then connected to the vacuum connector 332. When the air-breaking valve 343 is working, the positive-pressure gas is connected to the vacuum connector 332 to break the air. The excess gas in the vacuum generator unit is then discharged from the second vent 213 through the second confluence chamber 2371.
[0034] When the vacuum equipment unit 3 is a vacuum pump unit, the negative pressure gas in the second confluence chamber 2371 enters the vacuum pump unit and connects with the vacuum valve 342, and the positive pressure gas in the first confluence chamber 2361 enters the vacuum pump unit and connects with the air piercing valve 343. When the vacuum valve 342 is working, the negative pressure gas is connected with the vacuum connector 332. When the air piercing valve 343 is working, the positive pressure gas is connected with the vacuum connector 332 to pierce the air.
[0035] Preferably, in this embodiment, a third gas channel is provided between the venting valve 343 and the vacuum connector 332, and a throttle valve 333 is provided on the vacuum equipment unit 3. The throttle valve 333 extends into the third gas channel, and the flow rate of the venting gas is adjusted by the throttle valve 333.
[0036] Preferably, in this embodiment, the pressure gauge module 35 is provided with the unit circuit board 31. Fig.16 - Fig.18 The vacuum pilot valve 344 and the air-breaking pilot valve 345 are provided with an electromagnetic coil and a pin 346 electrically connected to the electromagnetic coil. The unit circuit board 31 is integrated with a socket 351 corresponding to the pin 346. The pin 346 and the socket 351 are plugged together to make the electromagnetic coil electrically connected to the unit circuit board 31. This design does not require the use of complex wiring harness connections during the installation process, thereby simplifying the entire installation process and shortening the time required for installation. Through this wiring harness-free connection method, not only the convenience of installation is improved, but also the stability and reliability of the connection are significantly improved.
[0037] Specifically, the traditional wiring harness connection method requires connecting multiple wiring harnesses to the electromagnetic coil and the unit circuit board 31 respectively, which is not only time-consuming and labor-intensive, but also prone to connection errors or poor contact problems. With the adopted wiring harness-free connection method, the user only needs to align the pin 346 with the socket 351 and gently plug it in to complete the connection without the need for complicated wiring operations. In addition, the traditional wiring harness connection method is prone to poor contact or broken wires due to bending, pulling or vibration of the wiring harness, thereby affecting the normal operation of the equipment. The pin 346 and the socket 351 fit closely together, and the connection relationship is stable, which can effectively avoid the risks brought by poor contact or broken wires, thereby ensuring the reliable operation of the equipment. When inspection and maintenance are required, maintenance personnel can quickly disassemble and reconnect the equipment, which improves maintenance efficiency and shortens maintenance time.
[0038] The pressure gauge module 35 is provided with a pressure sensor, which is electrically connected to the unit circuit board 31. The detection end of the pressure sensor extends into the main body module 33 to detect the pressure in the main body module 33 to ensure that it works within a reasonable pressure range.
[0039] Preferably, in this embodiment, the valve assembly module 34 is provided with a wedge-shaped positioning block 341, and the main body module 33 is provided with a wedge-shaped positioning groove 331 corresponding to the wedge-shaped positioning block 341, which is convenient for quick and accurate positioning during the assembly process, thereby improving production efficiency and assembly quality. Through the cooperation between the wedge-shaped positioning block 341 and the wedge-shaped positioning groove 331, the valve assembly module 34 can be effectively prevented from being displaced or loosened during use, thereby ensuring the stable operation of the equipment.
[0040] The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
Claims
1. A hot-swappable valve island vacuum device, comprising a control box (1), characterized in that: The control box (1) also includes a base assembly (2) electrically connected to the control box (1) and a plurality of vacuum equipment units (3) integrated on the base assembly (2), wherein the base assembly (2) includes a plurality of bases (23), the plurality of bases (23) being arranged in a transversely stacked manner, a base circuit board (231) being arranged in the base (23), a signal interface A (2311), a signal interface B (2312) and a signal interface C (2313) being electrically connected to the base circuit board (231), and the signal interface B (2312) of the previous base (23) being plugged into the signal interface A (2311) of the next base (23). The vacuum equipment unit (3) is provided with a unit circuit board (31) in the vacuum equipment unit (3), a plug-in device (32) is provided at the bottom of the vacuum equipment unit (3), a signal interface D (3231) electrically connected to the unit circuit board (31) is provided on the plug-in device (32), a plug-in interface is provided on the base (23), and the signal interface C (2313) is provided in the plug-in interface; when the plug-in device (32) is plugged into the plug-in interface, the signal interface D (3231) and the signal interface C (2313) are plugged into each other, so that a mechanical connection and an electrical connection are formed between the vacuum equipment unit (3) and the base (23).
2. The hot-swappable valve island vacuum equipment according to claim 1, characterized in that: The base assembly (2) further comprises a first mounting seat (21) and a second mounting seat (22); the base (23) is detachably arranged between the first mounting seat (21) and the second mounting seat (22); a mounting seat circuit board (211) is arranged in the first mounting seat (21); a signal interface E (2111) and a signal interface F (2112) are electrically connected to the mounting seat circuit board (211); the signal interface E (2111) is plugged into and matched with a signal interface A (2311) of an adjacent base (23) to form an electrical connection.
3. The hot-swappable valve island vacuum equipment according to claim 2, characterized in that: The control box (1) is connected to the outside of the first mounting seat (21), a control box circuit board (11) is provided inside the control box (1), a signal interface G (111) is electrically connected to the control box circuit board (11), and the signal interface G (111) is plugged into and matched with a signal interface F (2112) to form an electrical connection.
4. The hot-swappable valve island vacuum equipment according to claim 2, characterized in that: The base assembly (2) further comprises a connecting member (24), wherein the connecting member (24) transversely penetrates the first mounting seat (21), the base (23) and the second mounting seat (22) to fixedly connect them.
5. The hot-swappable valve island vacuum equipment according to claim 2, characterized in that: The base (23) is provided with a first air port (236) and a second air port (237), respectively; a first confluence cavity (2361) connected to the first air port (236) and a second confluence cavity (2371) connected to the second air port (237) are provided in the base (23); the first confluence cavity (2361) and the second confluence cavity (2371) are arranged separately from each other; the first confluence cavities (2361) of all bases (23) are located correspondingly and are connected to each other; the second confluence cavities (2371) of all bases (23) are located correspondingly and are connected to each other; The first mounting seat (21) and / or the second mounting seat (22) are arranged correspondingly and are interconnected, the first mounting seat (21) and / or the second mounting seat (22) are provided with a first vent (212) and a first gas channel (2121), the first vent (212) is connected to the first confluence cavity (2361) through the first gas channel (2121), the first mounting seat (21) and / or the second mounting seat (22) are provided with a second vent (213) and a second gas channel, the second vent (213) is connected to the second confluence cavity (2371) through the second gas channel.
6. The hot-swappable valve island vacuum equipment according to claim 1, characterized in that: A latch (235) is slidably disposed in the base (23) and is engaged with the plug-in device (32). The latch (235) can slide between a first position and a second position relative to the base (23). When the latch (235) is located at the first position, the plug-in device (32) and the latch (235) are engaged with each other, so that the vacuum equipment unit (3) and the base (23) are fixedly connected. When the latch (235) is located at the second position, the plug-in device (32) and the latch (235) are unlocked, so that the vacuum equipment unit (3) and the base (23) are released from the fixed connection.
7. The hot-swappable valve island vacuum equipment according to claim 6, characterized in that: The plug-in device (32) comprises a first plug portion (321), a second plug portion (322) and a third plug portion (323); the first plug portion (321) is arranged between the second plug portion (322) and the third plug portion (323); the plug interface comprises a first socket (232) and a second socket (234); the first plug portion (321) is plugged in with the first socket (232); the third plug portion (323) is plugged in with the second socket (234); a limiting step (233) is provided on the base (23) and is limitedly matched with the second plug portion (322); the first plug portion (321) is plugged in with the first socket (232); A locking groove (3211) is provided on the bottom side of the head portion (321) and is arranged along the sliding direction of the lock latch (235); a first locking opening (2351) is provided on the lock latch (235) and is locked with the locking groove (3211); a locking buckle (3221) is provided on the second plug portion (322); a second locking opening (2352) is provided on the lock latch (235) and is locked with the locking buckle (3221); a third locking opening (3232) is provided on the bottom side wall of the third plug portion (323); and a locking tongue (2353) is provided on the lock latch (2353) and is locked with the third locking opening (3232).
8. The hot-swappable valve island vacuum equipment according to claim 1, characterized in that: The vacuum equipment unit (3) comprises a main body module (33), a valve assembly module (34) and a pressure gauge module (35) connected to the main body module (33); the valve assembly module (34) and the pressure gauge module (35) are fixedly connected to the main body module (33); the pressure gauge module (35) is electrically connected to the valve assembly module (34); the valve assembly module (34) comprises a vacuum valve (342), a rupture valve (343), a vacuum pilot valve (344) and a rupture pilot valve (345); the vacuum pilot valve (344) is used to control the operation of the vacuum valve (342); and the rupture pilot valve (345) is used to control the operation of the rupture valve (343).
9. The hot-swappable valve island vacuum equipment according to claim 8, characterized in that: The pressure gauge module (35) is provided with the unit circuit board (31), the vacuum pilot valve (344) and the air-breaking pilot valve (345) are provided with an electromagnetic coil and a plug pin (346) electrically connected to the electromagnetic coil, the unit circuit board (31) is integrated with a socket (351) corresponding to the plug pin (346), and the plug pin (346) and the socket (351) are plugged and matched, so that the electromagnetic coil and the unit circuit board (31) are electrically connected.
10. The hot-swappable valve island vacuum equipment according to claim 8, characterized in that: The valve assembly module (34) is provided with a wedge-shaped positioning block (341), and the main body module (33) is provided with a wedge-shaped positioning groove (331) corresponding to the wedge-shaped positioning block (341).
Citation Information
Patent Citations
Vacuum island
CN118462875A