Material-saving production process of conductive double-faced adhesive tape assembly

By using a high-speed rotary die-cutter and precisely controlling the mold step and belt travel speed in the production process of conductive double-sided adhesive components, the problem of waste of conductive double-sided adhesive materials is solved, and higher material utilization and reduced processing costs are achieved.

CN119567356AActive Publication Date: 2025-03-07DONGGUAN JPOND IND CO LTD
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Patent Information

Application Number
CN202411005338.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-03-07
Estimated Expiration
2044-07-25

AI Technical Summary

Technical Problem

In the existing production process of conductive double-sided adhesive components, the problem of waste of conductive double-sided adhesive materials is caused.

Method used

Using a high-speed rotary die-cutting machine, through asynchronous die-cutting and synchronous die-cutting steps, the mold step and tape travel speed are accurately controlled, conductive double-sided collagen raw materials are asynchronously sliced, and arranged on the conductive fabric belt in a misaligned manner to reduce waste of material in the gap.

Benefits of technology

It effectively reduces the waste of conductive double-sided adhesive materials, reduces processing costs, and improves material utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a production process of a material-saving conductive double-faced adhesive tape component, the conductive double-faced adhesive tape component is provided with a conductive cloth layer, a first conductive double-faced adhesive tape layer and a second conductive double-faced adhesive tape layer are respectively attached to the front and back surfaces of the conductive cloth layer, and the first conductive double-faced adhesive tape layer and the second conductive double-faced adhesive tape layer are arranged in a staggered manner. The conductive cloth layer is also provided with gap parts which are not covered by the conductive double-faced adhesive tape on two surfaces; the production process of the conductive double-faced adhesive tape assembly is carried out by adopting a high-speed rotating die-cutting machine, conductive double-faced adhesive tape raw materials on the front side and the back side are asynchronously cut into shapes with specified sizes by accurately controlling the step pitch of a die and the advancing speed of a material belt, and meanwhile, one side contour line is formed and falls on the specified position of the conductive cloth belt at intervals; according to the invention, the processing steps are optimized, the number of required dies is reduced, and the consumption of conductive double-faced adhesive tape materials at the gap part of a product is avoided, so that the processing cost is reduced, and the utilization rate of the materials is effectively improved.
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Description

Technical Field

[0001] The invention relates to the technical field of die-cut components for electronic products, in particular to a production process for a material-saving conductive double-sided adhesive component. Background Art

[0002] Die-cut components are widely used in electronic products or equipment. Some electronic devices require the use of composite conductive components including conductive double-sided tape and conductive cloth to meet the needs of component bonding, conductivity, and electromagnetic shielding. The price of conductive double-sided tape is more expensive than other raw materials. When producing certain irregular double-sided tape components, it is necessary to save materials and reduce costs. The conventional solution is to cut the rolled double-sided tape raw material into rolls of smaller width, and then unroll it along the direction of the production tape for die cutting. However, in this solution, the material in the gap between the edges of the contours of two adjacent products will become waste, resulting in a lot of waste of conductive double-sided tape materials. Summary of the invention

[0003] The purpose of the present invention is to overcome the above-mentioned deficiencies of the prior art and provide a production process for a conductive double-sided adhesive assembly that saves materials.

[0004] The technical solution adopted by the present invention is: a production process of a material-saving conductive double-sided adhesive component, characterized in that: the conductive double-sided adhesive component has a conductive cloth layer, and a first conductive double-sided adhesive layer and a second conductive double-sided adhesive layer are attached to the front and back sides of the conductive cloth layer respectively, and the first conductive double-sided adhesive layer and the second conductive double-sided adhesive layer are arranged in a staggered manner, that is, the conductive cloth layer has a gap portion on both sides of which is not covered by the conductive double-sided adhesive, that is, in a direction perpendicular to the conductive cloth layer, the projections of the first conductive double-sided adhesive layer and the second conductive double-sided adhesive layer have no overlapping area; the first conductive double-sided adhesive layer The outer side and the two ends of the surface adhesive layer coincide with the contour lines of one side of the conductive cloth layer and the contour lines of the two ends of the side corners, and the outer side and the two ends of the second conductive double-sided adhesive layer coincide with the contour lines of the other side of the conductive cloth layer and the contour lines of the two ends of the side corners; the outer surface of the first conductive double-sided adhesive layer is compounded with a first product release film, and the first product release film just completely covers the first conductive double-sided adhesive layer and has a protruding handle only at one end; the outer surface of the second conductive double-sided adhesive layer is compounded with a second product release film, and the second product release film completely covers the second conductive double-sided adhesive layer and the conductive cloth layer;

[0005] The production process of the conductive double-sided adhesive assembly is carried out using a high-speed rotary die-cutting machine, which includes the following steps:

[0006] Step a, performing a first asynchronous die-cutting on the first product release film material strip and the first conductive double-sided adhesive material strip by a first asynchronous die-cutting roller group, while cutting out the contour lines of the first product release film and the first conductive double-sided adhesive contour facing the inside of the product, and forming the first product release film semi-finished product and the first conductive double-sided adhesive semi-finished product on the material strip at equal intervals, and at the same time cutting out the contour line of the handle end of the first product release film parallel to the traveling direction of the material strip, and discharging waste;

[0007] Step b, compounding the first product release film semi-finished product and the first conductive double-sided adhesive semi-finished product with the conductive fabric tape to form a first conductive double-sided adhesive assembly semi-finished product;

[0008] Step c, performing a second asynchronous die-cutting on the second conductive double-sided adhesive tape by a second asynchronous die-cutting roller group, forming a second conductive double-sided adhesive semi-finished product on the tape at equal intervals, and cutting out a contour line of the second conductive double-sided adhesive contour facing the inside of the product, and discharging waste; then compounding the second conductive double-sided adhesive semi-finished product with the first conductive double-sided adhesive assembly semi-finished product, so that the second conductive double-sided adhesive semi-finished product and the first conductive double-sided adhesive assembly semi-finished product are distributed on the front and back sides of the conductive fabric tape in an interval staggered manner, to form a second conductive double-sided adhesive assembly semi-finished product;

[0009] Step d, synchronously die-cutting the semi-finished product of the second conductive adhesive component by a third die-cutting roller group, punching out the outer contour line of the product, and discharging waste;

[0010] Step e, transfer and cut to obtain the finished product.

[0011] Further, step a is specifically as follows: compounding the first conductive double-sided adhesive tape with the first product release film tape and the first transition bottom film tape in sequence, peeling off the first conductive double-sided adhesive tape from the top and then compounding with the first transition release film tape, performing the first asynchronous die-cutting through the first asynchronous die-cutting roller group and removing the first transition bottom film tape, the first asynchronous die-cutting causes the first product release film tape and the first conductive double-sided adhesive tape to be cut into segments and arranged at equal intervals on the first bottom film tape, and forming the contour line of the handle end of the first product release film; then, the first transition release film tape and the transition release film waste on the first conductive double-sided adhesive block are removed through the first row of waste tapes, at this time, the main tapes are the first bottom film tape, the first release film block arranged at intervals on the first bottom film tape, and the first conductive double-sided adhesive block from bottom to top;

[0012] Step b specifically comprises: compounding a conductive fabric tape on the main material tape obtained in step a, wherein the main material tape comprises, from bottom to top, a first base film tape, a first release film block arranged at intervals on the first base film tape, a first conductive double-sided adhesive block, and a conductive fabric tape covering the first conductive adhesive block;

[0013] Step c is specifically as follows: at the upper rear of the running direction of the main material tape, the second conductive double-sided adhesive tape is compounded with the second transition release film tape, the self-contained film below the second conductive double-sided adhesive tape is peeled off, the material is fed in the opposite direction of the running of the main material tape, and at the same time, the third transition release film tape is fed from the bottom in the same direction, and the second asynchronous die-cutting is performed by the second asynchronous die-cutting roller group. The second asynchronous die-cutting cuts the second process release film tape and the second conductive double-sided adhesive tape into segments and arranges them on the third transition release film tape at equal intervals, and then the second transition release film tape and the second conductive double-sided adhesive tape are removed by the second waste tape discharger. The waste of transition release film on the surface adhesive block is then flipped by the first flip roller to be compounded with the main material strip from step b, and the compounded position of the second conductive double-sided adhesive block forms a staggered interval with the first conductive double-sided adhesive block, and the interval distance is the gap width. At this time, the main material strip is sequentially from bottom to top: the first supporting film strip, the first release film block arranged at intervals on the first supporting film strip, the first conductive double-sided adhesive block, the conductive fabric strip covering the first conductive adhesive block, the second conductive double-sided adhesive block arranged at intervals on the conductive fabric strip, and the third transition release film strip covering the second conductive double-sided adhesive block;

[0014] Step d is specifically as follows: the main material strip after step c is synchronously die-cut by the third die-cutting roller group, and the synchronous die-cutting punches out the outer contour of the conductive cloth layer and the outer contour line of the first conductive double-sided adhesive layer and the outer contour line of the second conductive double-sided adhesive layer that match the outer contour of the conductive cloth layer, and die-cuts out the outer contour line of the first product release film and its handle part, and the outer contour line of the handle part intersects with the handle part end contour line formed in step a to form a handle part, and the die-cutting depth of the third die-cutting roller group at the handle part does not cut through the first product release film, only cuts off the first conductive double-sided adhesive block, and the die-cutting depth of the remaining parts just cuts through the first product release film; then, the waste outside the frame of the third transition release film strip and the waste outside the frame of the second conductive double-sided adhesive block other than the conductive cloth layer contour line are excluded. The waste outside the conductive cloth tape frame is removed, and the waste outside the conductive cloth tape frame is removed, and the waste of the third transition release film located within the outline frame of the conductive cloth layer is removed through the third row of waste tapes, and then the fourth row of waste tapes and the second product release film tape are compounded from the top, and the fourth row of waste tapes does not touch the area within the conductive cloth layer, but only touches the first conductive double-sided adhesive waste and the first product release film waste and the first bottom film tape outside the conductive cloth layer, and then the first bottom film tape, the waste outside the first conductive double-sided adhesive frame, the waste outside the first product release film frame and the fourth row of waste tapes are removed from the bottom; at this time, the tapes are from top to bottom: the second product release film tape, the second conductive double-sided adhesive layer, the conductive cloth layer, the first conductive double-sided adhesive layer, the first product release film; that is, the product is transferred to the second product release film tape;

[0015] Step e is specifically as follows: compound the shipping protection film tape and the second bottom film tape in sequence from the bottom, cut them by the fourth die-cutting roller group, cut off the second product release film tape and the shipping protection film tape from the position between adjacent products, and then peel off the second bottom film tape, collect the materials to obtain the finished product, which includes the shipping protection film, the first product release film, the first conductive double-sided adhesive layer, the conductive cloth layer, the second conductive double-sided adhesive layer, and the second product release film from bottom to top.

[0016] Furthermore, in step a, the number of the first conductive double-sided adhesive tapes is more than two, which are compounded in parallel with the first product release film tape, and correspondingly, the knife roller of the first asynchronous die-cutting roller group has a first straight blade line for cutting the more than two first conductive double-sided adhesive tapes and more than two handle end contour line blades;

[0017] In step c, the number of the second conductive double-sided adhesive tapes is consistent with the number of the first conductive double-sided adhesive tapes, and the knife roller of the second asynchronous die-cutting roller group has a second straight blade for cutting the second conductive double-sided adhesive tapes; the knife roller of the third die-cutting roller group has a closed contour line blade corresponding to the number of the first conductive double-sided adhesive tapes and the shape corresponding to the contour line of the conductive cloth, and is also provided with a handle outer contour line blade corresponding to the handle outer contour line of the first product release film, and the closed contour line blade has a blade height corresponding to the handle of the first product release film at a lower position than other positions, that is, the blade corresponding to the handle does not cut the first product release film.

[0018] The quantity of the fourth row of waste adhesive tapes in step d is consistent with the quantity of the first conductive double-sided adhesive tapes.

[0019] In step e, a third straight blade for slitting is provided on the knife roller of the fourth die-cutting roller group.

[0020] The present invention adopts the above-mentioned process, and by accurately controlling the mold step distance and the material belt travel speed, the conductive double-sided adhesive raw materials on the front and back sides are asynchronously cut into shapes of specified sizes, and at the same time, the contour line on one side is formed and falls at intervals at the specified positions of the conductive fabric belt, thereby optimizing the processing steps, reducing the number of required molds, and avoiding the consumption of conductive double-sided adhesive materials in the gap part of the product, thereby reducing the processing cost and effectively improving the material utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 , Figure 2 It is a structural schematic diagram of the conductive double-sided adhesive assembly of the present invention;

[0022] Figure 3 is a flow chart of the process of the present invention;

[0023] Figure 4-1 , Figure 4-2 , Figure 4-3 , Figure 4-4They are respectively schematic diagrams of the expansion of the blades on the knife rollers and the die-cutting effects of the first asynchronous die-cutting roller group, the second asynchronous die-cutting roller group, the third die-cutting roller group, and the fourth die-cutting roller group used in the process of the present invention;

[0024] Figure 4-5 yes Figure 4-1 to Figure 4-4 Schematic diagram after superimposing the die-cutting effect.

[0025] Figure 5 , Figure 6 Schematic diagrams of waste areas using the traditional process and the process of the present invention respectively. DETAILED DESCRIPTION

[0026] The present invention discloses a production process for a conductive double-sided adhesive assembly that saves materials. Figure 1 , Figure 2 As shown, the conductive double-sided adhesive component comprises a conductive fabric layer 1, and a first conductive double-sided adhesive layer 2 and a second conductive double-sided adhesive layer 3 are attached to the front and back sides of the conductive fabric layer 1 respectively, and the first conductive double-sided adhesive layer 2 and the second conductive double-sided adhesive layer 3 are arranged in a staggered manner, that is, the conductive fabric layer 1 also has a gap portion 11 on both sides of which are not covered with conductive double-sided adhesive; that is, in a direction perpendicular to the conductive fabric layer 1, the projections of the first conductive double-sided adhesive layer 2 and the second conductive double-sided adhesive layer 3 have no overlapping area; the outer side and the contour lines of the two ends of the first conductive double-sided adhesive layer 2 coincide with the contour lines of one side of the conductive fabric layer 1 and the corners of the two ends of the side, and the second conductive double-sided adhesive layer 3 The outer side and the two ends of the contour line coincide with the other side of the conductive fabric layer 1 and the contour line at the corners of the two ends of the side; the outer surface of the first conductive double-sided adhesive layer 2 is compounded with the first product release film 4, the first product release film 4 just completely covers the first conductive double-sided adhesive layer 2 and has a protruding handle portion 41 only at one end, and the handle portion 41 protrudes along the length direction of the first conductive double-sided adhesive layer 2; the outer surface of the second conductive double-sided adhesive layer 3 is compounded with the second product release film 5, and the second product release film 5 completely covers the second conductive double-sided adhesive layer 2 and the conductive fabric layer 1, and the handle portion 41 and the wide second product release film 5 are easy to peel off when in use. The second product release film 5 also plays a role in protecting the conductive fabric layer 1, and the other side of the conductive fabric layer 1 can also be protected by covering it with a shipping protective film.

[0027] Combination Figure 3 , Figure 4-1 to Figure 4-4 As shown, the production process of the conductive double-sided adhesive assembly is carried out using a high-speed rotary die-cutting machine, which includes the following steps:

[0028] Step a, compounding the two first conductive double-sided adhesive tapes J1 with the first product release film tapes L1 and the first transition bottom film tape T1 in sequence, peeling off the first conductive double-sided adhesive tape self-contained film J11 from the top and then compounding with the first transition bottom film tape G1, performing the first asynchronous die-cutting through the first asynchronous die-cutting roller group M1 and removing the first transition bottom film tape T1, the knife roller of the first asynchronous die-cutting roller group M1 has a first straight blade line R101 and two handle end contour blades R102 for cutting the two first conductive double-sided adhesive tapes J1; the first asynchronous die-cutting causes the first product release film tape L1 and the first conductive double-sided adhesive tape J1 to be cut into segments and arranged at equal intervals on the first bottom film tape T2, the first product release film tape and The contour line of one side of the first conductive double-sided adhesive tape after cutting is used as the inner contour line M101 of the first conductive double-sided adhesive layer and the first release film layer, and the contour line M102 of the handle end of the first product release film 4 is formed; then the first transition release film tape G1 and the transition release film waste on the first conductive double-sided adhesive block are removed through the first row of waste adhesive tapes P1. At this time, the main material tapes are, from bottom to top, the first base film tape T2, the first release film block arranged at intervals on the first base film tape T2, and the first conductive double-sided adhesive block; the distance between adjacent first release film blocks and first conductive double-sided adhesive blocks is controlled according to the width of the gap 11 and the width of the second conductive double-sided adhesive layer 3, so that the second conductive double-sided adhesive layer 3 can be staggered and the gap 11 can be formed;

[0029] Step b, compounding a conductive fabric tape D1 on the main material tape obtained in step a, wherein the main material tape comprises, from bottom to top, a first base film tape T2, a first release film block arranged at intervals on the first base film tape T2, a first conductive double-sided adhesive block, and a conductive fabric tape D1 covering the first conductive adhesive block;

[0030] Step c, at the upper rear of the main material belt running direction, compound the second conductive double-sided adhesive tape J2 and the second transition release film tape G2, peel off the second conductive double-sided adhesive tape self-contained film J21 below, feed in the opposite direction of the main material belt running, and feed the third transition release film tape G3 from the bottom in the same direction, and perform the second asynchronous die-cutting through the second asynchronous die-cutting roller group M2. The number of the second conductive double-sided adhesive tape J2 is the same as the number of the first conductive double-sided adhesive tape, that is, it is also two, and the knife roller of the second asynchronous die-cutting roller group M2 has a second straight line blade R201 for cutting the second conductive double-sided adhesive tape J2; the second asynchronous die-cutting causes the second process release film tape G2 and the second conductive double-sided adhesive tape J2 to be cut into segments and arranged at equal intervals to the third The transition release film tape G3 is then removed through the second row of waste tapes P2 to remove the second transition release film tape G2 and the transition release film waste on the second conductive double-sided adhesive block, and then the tape is flipped by the first flip roller Z1 to be compounded with the main tape from step b, and the position where the second conductive double-sided adhesive block is compounded forms a staggered interval with the first conductive double-sided adhesive block, and the interval distance is the gap width. At this time, the main tape is sequentially from bottom to top: the first supporting film tape T2, the first release film block arranged at intervals on the first supporting film tape T2, the first conductive double-sided adhesive block, the conductive fabric tape D1 covering the first conductive adhesive block, the second conductive double-sided adhesive block arranged at intervals on the conductive fabric tape D1, and the third transition release film tape G3 covering the second conductive double-sided adhesive block;

[0031] Step d, the main material strip after step c is synchronously die-cut by the third die-cutting roller group M3, the knife roller of the third die-cutting roller group M3 has a closed contour line blade R301 corresponding to the number of the first conductive double-sided adhesive tape and the shape corresponding to the contour line of the conductive cloth, and is also provided with a handle portion outer contour line blade R302 corresponding to the outer contour line of the handle portion of the first product release film, and the closed contour line blade R301 is at a position corresponding to the handle portion of the first product release film. Blade R303 (i.e. Figure 4-3The blade height (at the position of the middle green line) is lower than other parts, that is, the blade R303 at the corresponding part of the handle part does not die-cut the first product release film, so as to maintain the handle part during the first asynchronous die-cutting, and the first conductive double-sided adhesive block outside the blade at this part is excluded as waste; the synchronous die-cutting punches out the conductive cloth layer contour line M301 and the outer contour line of the first conductive double-sided adhesive layer and the outer contour line of the second conductive double-sided adhesive layer that match the outer contour of the conductive cloth layer, and die-cuts the first product release film and the outer contour line M302 of the handle part thereof, the outer contour line M302 of the handle part intersects with the handle part end contour line M101 formed in step a to form the handle part, and the die-cutting depth of the third die-cutting roller group M3 at the handle part does not cut through the first product release film, but only cuts off the first conductive double-sided adhesive block, and the die-cutting depth of the remaining parts just cuts through the first product release film; then the third transition release film material strip frame other than the conductive cloth layer contour line M301 is excluded. The waste outside the second conductive double-sided adhesive block frame, and the waste outside the conductive fabric tape frame, and then the third row of waste tape P3 is used to exclude the third transition release film waste located in the conductive fabric layer contour line M301 frame, and then the fourth row of waste tape P4 and the second product release film tape L2 are compounded from the top. The number of the fourth row of waste tape P4 is also 2, and the fourth row of waste tape P4 does not contact the area within the conductive fabric layer 1, and only contacts the first conductive double-sided adhesive tape outside the conductive fabric layer 1. The adhesive waste, the first product release film waste and the first bottom film tape T2 are removed from the bottom, and then the first bottom film tape T2, the first conductive double-sided adhesive frame waste, the first product release film frame waste and the fourth row of waste tape P4 are removed from the bottom; at this time, the tapes are from top to bottom: the second product release film tape L2, the second conductive double-sided adhesive layer 3, the conductive fabric layer 1, the first conductive double-sided adhesive layer 2, the first product release film 4; that is, the product is transferred to the second product release film tape L2;

[0032] Step e, compound the shipping protection film strip B1 and the second bottom film strip T3 in sequence from the bottom, and cut them by the fourth die-cutting roller group M4. The knife roller of the fourth die-cutting roller group M4 is provided with a third straight blade R401 for cutting. The second product release film strip L2 and the shipping protection film strip B1 are cut from the position between adjacent products, and then the second bottom film strip T3 is peeled off. The finished product is collected and includes the shipping protection film, the first product release film 4, the first conductive double-sided adhesive layer 2, the conductive cloth layer 1, the second conductive double-sided adhesive layer 3, and the second product release film 5 from bottom to top.

[0033] like Figure 5 , Figure 6As shown, taking the production of the above-mentioned conductive double-sided adhesive components of the same specification and the same quantity as an example, the conductive double-sided adhesive tape is divided into four relatively large width wide tapes of the same specification by the process of the present invention, while the traditional process needs to be divided into five narrow tapes of two specifications and smaller widths. Therefore, the process of the present invention is reduced and the difficulty of alignment is reduced, while the traditional process segmentation and alignment processes are more complicated and cumbersome; the hatched part in the figure is the conductive double-sided adhesive waste generated. The conductive double-sided adhesive material required by the process of the present invention is actually saved by about 30%-50% compared with the conductive double-sided adhesive material required by the traditional die-cutting waste discharge process.

[0034] In summary, the present invention adopts the above-mentioned process, and by accurately controlling the mold step distance and the material belt travel speed, the conductive double-sided adhesive raw materials on the front and back sides are asynchronously cut into shapes of specified sizes, and at the same time, the contour line on one side is formed and falls at intervals at the specified positions of the conductive fabric belt, which optimizes the processing steps, reduces the number of required molds, and avoids the consumption of conductive double-sided adhesive materials in the gap part of the product, thereby reducing the processing cost and effectively improving the material utilization rate.

[0035] The above embodiments are merely exemplary embodiments used to illustrate the principles of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also considered to be within the scope of protection of the present invention.

Claims

1. A production process for a material-saving conductive double-sided adhesive assembly, characterized in that: The conductive double-sided adhesive component comprises a conductive cloth layer, and a first conductive double-sided adhesive layer and a second conductive double-sided adhesive layer are attached to the front and back sides of the conductive cloth layer respectively, and the first conductive double-sided adhesive layer and the second conductive double-sided adhesive layer are arranged in a staggered manner, that is, the conductive cloth layer also has a gap portion without conductive double-sided adhesive covering on both sides; the outer side and the two end contour lines of the first conductive double-sided adhesive layer coincide with the contour lines of one side of the conductive cloth layer and the two end corners of the side, and the outer side and the two end contour lines of the second conductive double-sided adhesive layer coincide with the contour lines of the other side of the conductive cloth layer and the two end corners of the side; the outer surface of the first conductive double-sided adhesive layer is compounded with a first product release film, and the first product release film just completely covers the first conductive double-sided adhesive layer and has a protruding handle portion only at one end; the outer surface of the second conductive double-sided adhesive layer is compounded with a second product release film, and the second product release film completely covers the second conductive double-sided adhesive layer and the conductive cloth layer; The production process of the conductive double-sided adhesive assembly is carried out using a high-speed rotary die-cutting machine, which includes the following steps: Step a, performing a first asynchronous die-cutting on the first product release film material strip and the first conductive double-sided adhesive material strip by a first asynchronous die-cutting roller group, while cutting out the contour lines of the first product release film and the first conductive double-sided adhesive contour facing the inside of the product, and forming the first product release film semi-finished product and the first conductive double-sided adhesive semi-finished product on the material strip at equal intervals, and at the same time cutting out the contour line of the handle end of the first product release film parallel to the traveling direction of the material strip, and discharging waste; Step b, compounding the first product release film semi-finished product and the first conductive double-sided adhesive semi-finished product with the conductive fabric tape to form a first conductive double-sided adhesive assembly semi-finished product; Step c, performing a second asynchronous die-cutting on the second conductive double-sided adhesive tape by a second asynchronous die-cutting roller group, forming a second conductive double-sided adhesive semi-finished product on the tape at equal intervals, and cutting out a contour line of the second conductive double-sided adhesive contour facing the inside of the product, and discharging waste; then compounding the second conductive double-sided adhesive semi-finished product with the first conductive double-sided adhesive assembly semi-finished product, so that the second conductive double-sided adhesive semi-finished product and the first conductive double-sided adhesive assembly semi-finished product are distributed on the front and back sides of the conductive fabric tape in an interval staggered manner, to form a second conductive double-sided adhesive assembly semi-finished product; Step d, synchronously die-cutting the semi-finished product of the second conductive adhesive component by a third die-cutting roller group, punching out the outer contour line of the product, and discharging waste; Step e, transfer and cut to obtain the finished product.

2. The production process of the material-saving conductive double-sided adhesive assembly according to claim 1, characterized in that: Step a is specifically as follows: compounding the first conductive double-sided adhesive tape with the first product release film tape and the first transition bottom film tape in sequence, peeling off the first conductive double-sided adhesive tape's own film from the top and then compounding it with the first transition release film tape, performing the first asynchronous die-cutting through the first asynchronous die-cutting roller group and removing the first transition bottom film tape, the first asynchronous die-cutting causes the first product release film tape and the first conductive double-sided adhesive tape to be cut into segments and arranged at equal intervals on the first bottom film tape, and forming the contour line of the handle end of the first product release film; then, the first transition release film tape and the transition release film waste on the first conductive double-sided adhesive block are removed through the first row of waste tapes, at this time, the main tapes are, from bottom to top, the first bottom film tape, the first release film block arranged at intervals on the first bottom film tape, and the first conductive double-sided adhesive block.

3. The production process of the material-saving conductive double-sided adhesive assembly according to claim 2, characterized in that: Step b is specifically as follows: a conductive fabric tape is compounded on the main material tape obtained in step a. At this time, the main material tape is composed of, from bottom to top, a first base film tape, a first release film block arranged at intervals on the first base film tape, a first conductive double-sided adhesive block, and a conductive fabric tape covering the first conductive adhesive block.

4. The production process of the material-saving conductive double-sided adhesive assembly according to claim 3, characterized in that: Step c is as follows: at the upper rear of the running direction of the main material tape, the second conductive double-sided adhesive tape is compounded with the second transition release film tape, the self-contained film below the second conductive double-sided adhesive tape is peeled off, the material is fed in the opposite direction of the running of the main material tape, and at the same time, the third transition release film tape is fed from the bottom in the same direction, and the second asynchronous die-cutting is performed by the second asynchronous die-cutting roller group. The second asynchronous die-cutting cuts the second process release film tape and the second conductive double-sided adhesive tape into segments and arranges them on the third transition release film tape at equal intervals, and then removes the second transition release film tape and the second conductive double-sided adhesive tape through the second waste tape discharger. The waste transition release film on the surface rubber block is then flipped over by the first flip roller to be compounded with the main material strip from step b, and the position where the second conductive double-sided rubber block is compounded forms a staggered interval with the first conductive double-sided rubber block, and the interval distance is the width of the gap. At this time, the main material strip is from bottom to top: the first base film strip, the first release film blocks arranged at intervals on the first base film strip, the first conductive double-sided rubber block, the conductive cloth strip covering the first conductive rubber block, the second conductive double-sided rubber blocks arranged at intervals on the conductive cloth strip, and the third transition release film strip covering the second conductive double-sided rubber block.

5. The production process of the material-saving conductive double-sided adhesive assembly according to claim 4, characterized in that: Step d is specifically as follows: the main material strip after step c is synchronously die-cut by the third die-cutting roller group, and the synchronous die-cutting punches out the outer contour of the conductive cloth layer and the outer contour line of the first conductive double-sided adhesive layer and the outer contour line of the second conductive double-sided adhesive layer that match the outer contour of the conductive cloth layer, and die-cuts out the outer contour line of the first product release film and its handle part, the outer contour line of the handle part intersects with the handle part end contour line formed in step a to form a handle part, and the die-cutting depth of the third die-cutting roller group at the handle part does not cut through the first product release film, only cuts off the first conductive double-sided adhesive block, and the die-cutting depth of the remaining parts just cuts through the first product release film; then, the waste outside the frame of the third transition release film strip and the second conductive double-sided adhesive block other than the conductive cloth layer contour line are excluded. The waste outside the frame and the waste outside the frame of the conductive fabric tape are removed, and the third transition release film waste located in the outline frame of the conductive fabric layer is removed through the third row of waste tapes, and then the fourth row of waste tapes and the second product release film tape are compounded from the top, and the fourth row of waste tapes does not touch the area within the conductive fabric layer, but only touches the first conductive double-sided adhesive waste and the first product release film waste and the first bottom film tape outside the conductive fabric layer, and then the first bottom film tape, the first conductive double-sided adhesive waste outside the frame, the first product release film waste outside the frame and the fourth row of waste tapes are removed from the bottom; at this time, the tapes are from top to bottom: the second product release film tape, the second conductive double-sided adhesive layer, the conductive fabric layer, the first conductive double-sided adhesive layer, the first product release film; that is, the product is transferred to the second product release film tape.

6. The production process of the material-saving conductive double-sided adhesive assembly according to claim 5, characterized in that: Step e is specifically as follows: compound the shipping protection film tape and the second bottom film tape in sequence from the bottom, cut them by the fourth die-cutting roller group, cut off the second product release film tape and the shipping protection film tape from the position between adjacent products, and then peel off the second bottom film tape, collect the materials to obtain the finished product, which includes the shipping protection film, the first product release film, the first conductive double-sided adhesive layer, the conductive cloth layer, the second conductive double-sided adhesive layer, and the second product release film from bottom to top.

7. The production process of the material-saving conductive double-sided adhesive assembly according to claim 6, characterized in that: In step a, the number of the first conductive double-sided adhesive tapes is more than two, which are compounded in parallel with the first product release film tape. Correspondingly, the knife roller of the first asynchronous die-cutting roller group has a first straight blade line for cutting the more than two first conductive double-sided adhesive tapes and more than two handle end contour line blades.

8. The production process of the material-saving conductive double-sided adhesive assembly according to claim 6, characterized in that: In step c, the number of the second conductive double-sided adhesive tapes is consistent with the number of the first conductive double-sided adhesive tapes, and the knife roller of the second asynchronous die-cutting roller group has a second straight blade for cutting the second conductive double-sided adhesive tapes; in step d, the knife roller of the third die-cutting roller group has a closed contour line blade corresponding to the number of the first conductive double-sided adhesive tapes and the shape corresponding to the contour line of the conductive cloth, and is also provided with an outer contour line blade of the handle portion corresponding to the outer contour line of the handle portion of the first product release film, and the blade height of the closed contour line blade at the portion corresponding to the handle portion of the first product release film is lower than that of other portions, that is, the blade corresponding to the handle portion does not cut the first product release film.

9. According to the production process of the material-saving conductive double-sided adhesive assembly of claim 6, the amount of the fourth row of waste adhesive tapes in step d is consistent with the amount of the first conductive double-sided adhesive tapes.

10. The production process of the material-saving conductive double-sided adhesive assembly according to claim 6, wherein in step e, a third straight blade for cutting is provided on the knife roller of the fourth die-cutting roller group.

Citation Information

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