Welding tool and welding method for thin-wall stainless steel workpiece
By designing a welding tool for thin-walled stainless steel workpieces including main unit and heat dissipation unit, the problem of uneven cooling and poor heat dissipation during the welding process is solved, and more efficient heat dissipation and welding quality is achieved.
Patent Information
- Application Number
- CN202411985032.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-31
AI Technical Summary
In the prior art, thin-walled stainless steel workpieces are prone to deformation and hardness due to uneven cooling and poor heat dissipation effects during welding, and gaps are easily present when the heat dissipation structure comes into contact with the workpiece, reducing heat dissipation efficiency.
A welded tool for thin-walled stainless steel workpieces is designed, including a main unit and a heat dissipation unit. The main unit realizes positioning and fixing the workpiece through structures such as brackets, fixed columns, adjustment frames and copper sheets. The heat dissipation unit realizes cleaning and coating the surface of the copper sheets through structures such as transfer plates, motors, mobile plates and cleaning components.
By improving the fit and heat dissipation efficiency of copper sheets with stainless steel workpieces, the risks of welding deformation and hardness are reduced, and the working effect of welding tooling is improved.
Smart Images

Figure CN119589267A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel workpieces, and in particular to a welding tool and a welding method for a thin-walled stainless steel workpiece. Background Art
[0002] The half shell of the irradiation monitoring tube is a 304 stainless steel sheet with a thickness of only 0.8mm. The stainless steel sheet has good ductility, especially the thin stainless steel sheet has large welding deformation and is difficult to weld. In order to ensure that the size of the half shell after welding can meet the functional requirements of the equipment, after the half shell is bent, the half shell is positioned and aligned using a clamp-type rigid fixed welding tooling, so as to ensure that the stainless steel sheet is not scrapped due to welding deformation. After welding is completed, the workpiece is allowed to cool naturally or slowly cooled using a cooling device to prevent deformation caused by thermal stress. However, some existing structures have poor heat dissipation effects. Uneven cooling may cause changes in the internal organizational structure of the workpiece, thereby affecting its hardness and mechanical properties. Rapid cooling or uneven cooling may cause thermal stress inside the workpiece. This stress may exceed the yield strength of the material and cause cracks in the workpiece. In addition, gaps are likely to exist in the heat dissipation structure when it contacts the stainless steel workpiece at the workplace, resulting in reduced heat dissipation effects.
[0003] Therefore, it is necessary to provide a welding tool and a welding method for thin-walled stainless steel workpieces to solve the above problems. Summary of the invention
[0004] In view of the above-mentioned problems of a welding tool and a welding method for a thin-walled stainless steel workpiece, the present invention is proposed.
[0005] Therefore, the purpose of the present invention is to provide a welding tool for thin-walled stainless steel workpieces, which is used to solve the problems of poor heat dissipation effect of some structures, uneven cooling may cause changes in the internal organizational structure of the workpiece, thereby affecting its hardness and mechanical properties, rapid cooling or uneven cooling may cause thermal stress inside the workpiece, this stress may exceed the yield strength of the material, causing cracks in the workpiece, and the heat dissipation structure is prone to gaps when in contact with the stainless steel workpiece at the workplace, resulting in a decrease in heat dissipation effect.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: A welding tool for a thin-walled stainless steel workpiece, comprising: a main unit, the main unit comprising a bracket, a plurality of fixing columns are arranged on the top surface of the bracket, a crossbeam is arranged between the top surfaces of four fixing columns, a plurality of adjustment frames are arranged on the inner side surface of the crossbeam, a first long plate is arranged between the bottom surfaces of two adjacent adjustment frames, a second long plate is arranged on the top surface of the bracket, and the second long plate is located below the first long plate, a copper sheet is arranged on one side between the first long plate or the second long plate, a plurality of fixing parts are arranged on the front and rear sides of the first long plate or the second long plate, a heat dissipation unit is arranged on the top surface of the bracket, and the heat dissipation unit is located below the fixing columns; The heat dissipation unit includes a rotating plate arranged on the top surface of the bracket, and the rotating plate is located between the left and right fixed columns, a motor is arranged on the inner side surface of the rotating plate at the rear side, a rotating shaft is arranged on the output end of the motor, a movable plate is arranged on the outer side surface of the rotating shaft, a cleaning component with a cleaning function is arranged on the inner side surface of the movable plate, a lifting component with a supporting function is arranged on the inner side surface of the cleaning component, a heat dissipation component with an auxiliary cooling function is arranged on the inner side surface of the rotating plate at the rear side, and the heat dissipation component is located below the motor, a reset component with a reset function is arranged on the top surface of the movable plate, and the reset component is slidably connected to the heat dissipation component, adjustment components are arranged on the upper and lower sides of the movable plate, and a dustproof plate is arranged on one side between the front and rear rotating plates.
[0007] As a preferred solution of a welding tool for a thin-walled stainless steel workpiece described in the present invention, the cleaning component includes a first bevel gear arranged on the outer side surface of the rotating shaft, and the first bevel gear is rotatably connected to the movable plate, the first bevel gear is located on the inner side of the movable plate, a first connecting rod is arranged on the inner side surface of the movable plate, a second bevel gear is arranged on the outer side surface of the first connecting rod, and the second bevel gear is meshed with the first bevel gear, a second connecting rod is arranged on the inner side surface of the movable plate, and the second connecting rod is rotatably connected to the movable plate, a worm is arranged on the outer side surface of the first connecting rod, and the worm is located on the left side of the second connecting rod, and a cleaning umbrella is arranged on the side of the second connecting rod away from the movable plate.
[0008] As a preferred solution of a welding tool for a thin-walled stainless steel workpiece described in the present invention, the lifting assembly includes a lifting plate arranged on the inner side of the second connecting rod, a hexagonal column is arranged on the side of the lifting plate away from the movable plate, a second spring is sleeved on the outer wall of the hexagonal column, and the second spring is located between the cleaning umbrella and the second connecting rod, and a sliding groove matching the lifting plate is opened on the inner side of the second connecting rod.
[0009] As a preferred solution of a welding tool for a thin-walled stainless steel workpiece described in the present invention, the heat dissipation assembly includes a first connecting wheel arranged on the outer side of the first connecting rod, a first belt is arranged on the outer side of the first connecting wheel, a second connecting wheel is arranged on the inner side of the first belt away from the first connecting wheel, a ball screw is arranged on the inner side of the second connecting wheel, a storage box is arranged on the inner side of the movable plate, a pressure plate is arranged on the inner side of the storage box, a liquid extraction pipe is arranged on the front side of the storage box, a liquid storage tank is arranged at one end of the liquid extraction pipe away from the storage box, and the liquid storage tank is located on the inner side of the rear rotating plate, a drain pipe is arranged on the rear side of the storage box, a transfer box is arranged on the outer side of the second connecting rod, and the drain pipe is fixedly connected to the transfer box at one end away from the liquid extraction pipe, and a coating rack is arranged on one end of the transfer box away from the movable plate.
[0010] As a preferred scheme of a welding tool for thin-walled stainless steel workpieces described in the present invention, the adjusting component includes a plurality of second tooth plates arranged on the side of the transfer box away from the movable plate, the cleaning umbrella is provided with a connecting ring on the side close to the movable plate, the outer wall of the connecting ring is provided with a first tooth plate, a connecting shaft is provided between the first tooth plate and the second tooth plate, the outer side surface of the connecting shaft is provided with a second gear, and the second gear is meshed with the teeth opened on the first tooth plate or the second tooth plate close to the connecting shaft, the outer side surface of the connecting shaft is provided with a plurality of connecting curved plates, and the connecting curved plates are located at the front and rear sides of the second gear, a second belt is provided between the outer sides of the two connecting shafts, the outer side surface of the connecting shaft on the right side is provided with a first gear, and the first gear is located in front of the connecting curved plate, a plurality of baffles are provided between the two dustproof plates, and the front baffle is provided with a tooth groove matching the first gear close to the movable plate.
[0011] As a preferred solution of a welding tool for a thin-walled stainless steel workpiece described in the present invention, wherein: a first spring is provided at the front end of the first gear, a clamping plate is provided at the end of the first spring away from the first gear, a plurality of slides are provided on the inner side of the clamping plate, four slides are provided with balls at the end away from the clamping plate, a limiting plate is provided at the front end of the clamping plate, and the limiting plate is fixedly connected to the movable plate, a fixed curved plate is provided on the side of the baffle close to the movable plate, and the fixed curved plate is slidably connected to the balls.
[0012] As a preferred solution of a welding tool for a thin-walled stainless steel workpiece described in the present invention, the reset assembly includes a plurality of supporting curved plates arranged on the top surface of the movable plate, a short shaft is arranged between two of the supporting curved plates, a reset wheel is arranged on the outer side surface of the short shaft, and the reset wheel is slidably connected to the liquid extraction tube.
[0013] A preferred solution of a welding method for a thin-walled stainless steel workpiece using a welding tool comprises the following steps: S1: Rotate the rotating plate so that the heat dissipation unit structure is located on the top surface of the bracket, and then start the rotating plate; S2: The rotating plate drives the moving plate to move through the rotating shaft to cooperate with the cleaning component structure to process the surface of the copper sheet. Then, when the moving plate moves in the reverse direction, the contact object of the copper sheet is adjusted from the cleaning component to the heat dissipation component by adjusting the component structure. Then, the cleaning component structure drives the heat dissipation component to coat the surface of the copper sheet with heat dissipation material to improve the heat dissipation efficiency and complete the structural reset at the same time. S3: Place the stainless steel workpiece between the upper and lower adjustment components, fix the first long plate through the adjustment frame, and then weld it. After welding, take it out and process it again through the heat dissipation unit structure to maintain the heat dissipation efficiency of the copper sheet.
[0014] Beneficial effects of the present invention: 1. Through the mutual cooperation between the structures, the surface of the copper sheet can be effectively processed, thereby improving the fit between the copper sheet and the stainless steel workpiece and thus improving the heat dissipation effect of the copper sheet. Then, the heat dissipation material is coated on the surface of the copper sheet through the heat dissipation component structure, thereby improving the heat dissipation effect of the copper sheet. The cooperation between the copper sheet and the heat dissipation component structure has a better heat dissipation effect, thereby improving the working effect of the welding tooling; 2. Through the mutual cooperation between the structures, when the rotating shaft structure drives the moving plate structure to move back and forth left and right, the cleaning component structure mobilizes the cleaning umbrella to rotate, and effectively removes the particle impurities attached to the surface of the copper sheet, thereby keeping the surface of the copper sheet clean, improving the fit between the copper sheet and the stainless steel workpiece, and improving the heat dissipation efficiency of the copper sheet; 3. The coating rack has evenly arranged discharge ports on its surface, and the material is evenly coated on the surface of the copper sheet. The material is in a paste form, so as to reduce the possibility of it falling due to its own gravity. Then, the rotating plate structure is reset and separated from the top surface of the bracket. Then, the stainless steel workpiece wrapped with the copper sheet is placed between the upper and lower copper sheets, and fixed by the first long plate on the upper side. The stainless steel workpiece is squeezed to make the coating position on the surface of the copper sheet fully dispersed, thereby improving the efficiency of heat dissipation after the copper sheet is welded to the stainless steel workpiece; 4. The connecting ring drives the cleaning umbrella to move toward the side of the movable plate, so that the cleaning umbrella compresses the second spring, and the lifting plate slides inside the slide groove. Then the second gear synchronously drives the transfer box and the coating rack to move toward the side of the copper sheet through the second tooth plate, so that the coating rack is closer to the copper sheet. Then the rotating plate drives the rotating shaft to reverse, and the rotating shaft drives the movable plate to the right through the surface thread. The worm cannot drive the worm wheel to rotate through the ratchet structure on the inside, so that the cleaning umbrella stops rotating. The heat dissipation component structure sprays the heat dissipation material on the surface of the copper sheet, so that the surface of the copper sheet is fully stained with the heat dissipation material, thereby improving the heat dissipation effect of the copper sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 The figure is a three-dimensional structural schematic diagram of a welding tool for a thin-walled stainless steel workpiece according to the present invention.
[0016] Figure 2 The present invention is a schematic diagram of a front view of a partial structural section of a welding tool for a thin-walled stainless steel workpiece.
[0017] Figure 3 for Figure 2 Enlarged structural diagram at A in the middle.
[0018] Figure 4 The present invention is a schematic diagram of the structure of a heat dissipation unit of a welding tool for a thin-walled stainless steel workpiece.
[0019] Figure 5 The present invention is a schematic diagram of a motor connection structure of a welding tool for a thin-walled stainless steel workpiece.
[0020] Figure 6 The present invention is a schematic structural diagram of a heat dissipation component of a welding tool for a thin-walled stainless steel workpiece.
[0021] Figure 7 for Figure 6 Enlarged structural diagram at B in the middle.
[0022] Figure 8 The present invention is a schematic structural diagram of a cleaning component and a resetting component of a welding tool for a thin-walled stainless steel workpiece.
[0023] Fig. 9 for Figure 8 Enlarged structural diagram at point C in the middle.
[0024] Fig.10 The present invention is a schematic diagram of the cleaning component structure of a welding tool for a thin-walled stainless steel workpiece.
[0025] Reference numerals: 100, main unit; 101, bracket; 102, fixed column; 103, crossbeam; 104, first long plate; 105, adjustment frame; 106, copper sheet; 107, second long plate; 108, fixing member; 200, heat dissipation unit; 201, rotating plate; 202, rotating shaft; 203, moving plate; 204, cleaning assembly; 2041, first bevel gear; 2042, first connecting member rod; 2043, second bevel gear; 2044, second connecting rod; 2045, worm wheel; 2046, worm; 2047, cleaning umbrella; 205, heat dissipation component; 2051, first connecting wheel; 2052, second connecting wheel; 2053, first belt; 2054, ball screw; 2055, pressing plate; 2056, storage box; 2057, liquid extraction tube; 2058, liquid discharge tube; 2059 , transfer box; 20510, coating rack; 20511, liquid storage tank; 206, adjustment assembly; 2061, connecting ring; 2062, first tooth plate; 2063, second tooth plate; 2064, connecting shaft; 2065, connecting curved plate; 2066, second belt; 2067, first gear; 2068, first spring; 2069, limit plate; 20610, ball; 20611, slide Plate; 20612, card plate; 20613, baffle; 20614, fixed curved plate; 20615, second gear; 207, lifting assembly; 2071, lifting plate; 2072, slide groove; 2073, hexagonal column; 2074, second spring; 208, reset assembly; 2081, supporting curved plate; 2082, short shaft; 2083, reset wheel; 209, dustproof plate; 2010, motor. DETAILED DESCRIPTION
[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0030] Reference Figure 1-10 , is an embodiment of the present invention, and provides a welding tool for a thin-walled stainless steel workpiece, which includes: a main unit 100, the main unit 100 includes a bracket 101, a plurality of fixed columns 102 are arranged on the top surface of the bracket 101, a crossbeam 103 is arranged between the top surfaces of the four fixed columns 102, a plurality of adjustment frames 105 are arranged on the inner side of the crossbeam 103, a first long plate 104 is arranged between the bottom surfaces of two adjacent adjustment frames 105, a second long plate 107 is arranged on the top surface of the bracket 101, and the second long plate 107 is located below the first long plate 104, a copper sheet 106 is arranged on one side between the first long plate 104 or the second long plate 107, a plurality of fixing members 108 are arranged on the front and rear sides of the first long plate 104 or the second long plate 107, a heat dissipation unit 200 is arranged on the top surface of the bracket 101, and the heat dissipation unit 200 is located below the fixed columns 102; The heat dissipation unit 200 includes a rotating plate 201 arranged on the top surface of the bracket 101, and the rotating plate 201 is located between the left and right fixed columns 102, a motor 2010 is arranged on the inner side of the rear rotating plate 201, a rotating shaft 202 is arranged on the output end of the motor 2010, a moving plate 203 is arranged on the outer side of the rotating shaft 202, a cleaning component 204 with a cleaning function is arranged on the inner side of the moving plate 203, a lifting component 207 with a supporting function is arranged on the inner side of the cleaning component 204, a heat dissipation component 205 with an auxiliary cooling function is arranged on the inner side of the rear rotating plate 201, and the heat dissipation component 205 is located below the motor 2010, a reset component 208 with a reset function is arranged on the top surface of the moving plate 203, and the reset component 208 is slidably connected to the heat dissipation component 205, an adjusting component 206 is arranged on the upper and lower sides of the moving plate 203, and a dustproof plate 209 is arranged on one side between the front and rear rotating plates 201; Specifically, when using the present device, it is necessary to adjust the position of the crossbeam 103 through the adjusting frame 105 so that the gap between the upper and lower copper sheets 106 conforms to the stainless steel workpiece being processed, and it is necessary to rotate the rotating plate 201 with the bracket 101 as the axis so that the rotating plate 201 is located at the top surface of the bracket 101, and then the heat dissipation unit 200 can be started, and the motor 2010 in the heat dissipation unit 200 structure drives the movable plate 203 to reciprocate left and right through the rotating shaft 202, and then the rotating shaft 202 drives the cleaning component 204 structure to clean the surfaces of the upper and lower adjustment components 206, thereby reducing the situation of particle impurities attached to the surface, thereby improving the fit between the adjustment component 206 and the stainless steel workpiece, and after the cleaning component 204 structure moves to the leftmost side of the bracket 101, the operation of the cleaning component 204 structure and the heat dissipation component 205 structure is replaced through the adjusting component 206 structure, and the contact between the cleaning component 204 structure and the copper sheet 106 is stopped while the heat dissipation component 205 structure is cleaned. The structure is adjusted so that the heat dissipation component 205 structure fits with the copper sheet 106, and then the cleaning component 204 structure drives the heat dissipation component 205 structure to operate. During the operation, the heat dissipation component 205 structure extracts cooling material and attaches it to the surface of the copper sheet 106, thereby improving the fitting density between the copper sheet 106 and the stainless steel plate, thereby improving the cooling effect of the copper sheet 106. When the heat dissipation component 205 structure moves to the left, the heat dissipation component 205 structure is driven to fit with the rotating plate 201 structure again through the reset component 208 structure to complete the reset operation. Through the mutual cooperation between the structures, the surface of the copper sheet 106 can be effectively processed, thereby improving the fitting degree between the copper sheet 106 and the stainless steel workpiece, thereby improving the heat dissipation effect of the copper sheet 106. Then, the heat dissipation material is coated on the surface of the copper sheet 106 through the heat dissipation component 205 structure, thereby improving the heat dissipation effect of the copper sheet 106. The cooperation between the copper sheet 106 and the heat dissipation component 205 structure has a better heat dissipation effect, thereby improving the working effect of the welding tooling.
[0031] Reference Figure 3-5 , Figure 7-8 and Fig.10As shown, the cleaning assembly 204 includes a first bevel gear 2041 arranged on the outer side of the rotating shaft 202, and the first bevel gear 2041 is rotatably connected to the moving plate 203, the first bevel gear 2041 is located at the inner side of the moving plate 203, a first connecting rod 2042 is arranged on the inner side of the moving plate 203, a second bevel gear 2043 is arranged on the outer side of the first connecting rod 2042, and the second bevel gear 2043 is meshed with the first bevel gear 2041, a second connecting rod 2044 is arranged on the inner side of the moving plate 203, and the second connecting rod 2044 is rotatably connected to the moving plate 203, a worm 2046 is arranged on the outer side of the first connecting rod 2042, and the worm 2046 is located at the left side of the second connecting rod 2044, and a cleaning umbrella 2047 is arranged on the side of the second connecting rod 2044 away from the moving plate 203; Specifically, when the cleaning assembly 204 structure is used, the rotating shaft 202 is a power transmission structure. The rotating shaft 202 transmits power to the first connecting rod 2042 through the mutual meshing of the first bevel gear 2041 and the second bevel gear 2043. The first bevel gear 2041 rotates under the push of the moving plate 203. When the rotating shaft 202 keeps rotating, the rotating shaft 202 drives the first bevel gear 2041 to rotate through the ball thread arranged on the surface, and the first connecting rod 2042 drives the worm wheel 2046 through the worm gear 2046. 45 rotates, the worm gear 2045 drives the cleaning umbrella 2047 to rotate through the second connecting rod 2044. Through the mutual cooperation between the structures, when the rotating shaft 202 structure drives the moving plate 203 structure to move back and forth left and right, the cleaning umbrella 2047 is mobilized to rotate through the cleaning component 204 structure, so as to effectively remove the particle impurities attached to the surface of the copper sheet 106, thereby keeping the surface of the copper sheet 106 clean, improving the fit between the copper sheet 106 and the stainless steel workpiece, and improving the heat dissipation efficiency of the copper sheet 106.
[0032] Reference Figure 3 As shown, the lifting assembly 207 includes a lifting plate 2071 disposed on the inner side of the second connecting rod 2044, a hexagonal column 2073 is disposed on the side of the lifting plate 2071 away from the moving plate 203, a second spring 2074 is sleeved on the outer wall of the hexagonal column 2073, and the second spring 2074 is located between the cleaning umbrella 2047 and the second connecting rod 2044, and a sliding groove 2072 matching the lifting plate 2071 is opened on the inner side of the second connecting rod 2044; Specifically, when using the present device, the lifting assembly 207 structure can be used to increase the squeezing of the cleaning umbrella 2047 by the second connecting rod 2044, so that the cleaning umbrella 2047 and the copper sheet 106 fit closely. Under the push of the second spring 2074, the lifting plate 2071 slides inside the slide groove 2072, and then the hexagonal column 2073 pushes the cleaning umbrella 2047 under the action of the second spring 2074, so that the cleaning umbrella 2047 and the copper sheet 106 fit more closely, thereby improving the processing quality of the cleaning assembly 204 structure on the surface of the copper sheet 106 structure.
[0033] Reference Figure 6-8 As shown, the heat dissipation assembly 205 includes a first connecting wheel 2051 arranged on the outer side of the first connecting rod 2042, a first belt 2053 is arranged on the outer side of the first connecting wheel 2051, a second connecting wheel 2052 is arranged on the inner side of the first belt 2053 away from the first connecting wheel 2051, a ball screw 2054 is arranged on the inner side of the second connecting wheel 2052, a storage box 2056 is arranged on the inner side of the movable plate 203, a pressure plate 2055 is arranged on the inner side of the storage box 2056, and a front end of the storage box 2056 is provided. A liquid extraction pipe 2057 is arranged on the side, a liquid storage tank 20511 is arranged at one end of the liquid extraction pipe 2057 away from the storage box 2056, and the liquid storage tank 20511 is located at the inner side of the rear rotating plate 201, a liquid discharge pipe 2058 is arranged on the rear side of the storage box 2056, a transfer box 2059 is arranged on the outer side of the second connecting rod 2044, and the end of the liquid discharge pipe 2058 away from the liquid extraction pipe 2057 is fixedly connected to the transfer box 2059, and a coating rack 20510 is arranged at one end of the transfer box 2059 away from the movable plate 203; Specifically, when the heat dissipation component 205 structure is used for work, the component is a power transmission structure through the first connecting rod 2042, the first connecting rod 2042 drives the first connecting wheel 2051 to rotate, the first connecting wheel 2051 drives the second connecting wheel 2052 to rotate through the first belt 2053, and the second connecting wheel 2052 drives the pressing plate 2055 to move forward and backward through the ball screw 2054. During the movement from front to back, the pressing plate 2055 extracts the heat dissipation material inside the liquid storage tank 20511 through the liquid extraction pipe 2057. Then, after the motor 2010 controls the rotating shaft 202 to reverse, the moving plate 203 is reset, and the moving plate 203 drives the first bevel gear 2041 to reverse, so that the ball screw 2054 drives the pressing plate 2055 to move from back to front, and the material extracted from the liquid extraction pipe 2057 is transported to the discharge pipe 2058. The material is sent to the transfer box 2059, and then the material is transported to the coating rack 20510 through the continuous extrusion of the pressure plate 2055. The surface of the coating rack 20510 is provided with evenly distributed discharge ports to evenly coat the material on the surface of the copper sheet 106. The material is in a paste state, thereby reducing the possibility of it falling due to its own gravity. The rotating plate 201 structure is then reset and separated from the top surface of the bracket 101. The stainless steel workpiece wrapped with the copper sheet is then placed between the upper and lower copper sheets 106 and fixed by the first long plate 104 on the upper side. The stainless steel workpiece is extruded so that the coating position on the surface of the copper sheet 106 is fully dispersed, thereby improving the efficiency of heat dissipation of the copper sheet 106 after welding the stainless steel workpiece. A one-way valve is provided between the storage box 2056 and the lifting assembly 207 or between the storage box 2056 and the drain pipe 2058.
[0034] Reference Figure 3-5 and Figure 7-9As shown, the adjustment component 206 includes a plurality of second tooth plates 2063 arranged on the side of the transfer box 2059 away from the movable plate 203, a connecting ring 2061 is arranged on the side of the cleaning umbrella 2047 close to the movable plate 203, a first tooth plate 2062 is arranged on the outer wall of the connecting ring 2061, a connecting shaft 2064 is arranged between the first tooth plate 2062 and the second tooth plate 2063, a second gear 20615 is arranged on the outer side of the connecting shaft 2064, and the second gear 20615 is opened with the first tooth plate 2062 or the second tooth plate 2063 close to the connecting shaft 2064. The teeth are meshed with each other, a plurality of connecting curved plates 2065 are arranged on the outer side of the connecting shaft 2064, and the connecting curved plates 2065 are located at the front and rear sides of the second gear 20615, a second belt 2066 is arranged between the outer sides of the two connecting shafts 2064, a first gear 2067 is arranged on the outer side of the right connecting shaft 2064, and the first gear 2067 is located in front of the connecting curved plates 2065, a plurality of baffles 20613 are arranged between the two dustproof plates 209, and a tooth groove matching the first gear 2067 is arranged on the side of the front baffle 20613 close to the moving plate 203; Specifically, when the adjustment component 206 structure is used, the movable plate 203 structure needs to be moved to the left side of the rotating plate 201, and the baffle 20613 meshes with the first gear 2067 through the tooth grooves arranged on the surface, so that the first gear 2067 rotates, and the first gear 2067 drives the connecting shaft 2064 to rotate, and the right connecting shaft 2064 drives the left connecting shaft 2064 to rotate synchronously through the second belt 2066, and the connecting shaft 2064 drives the second tooth plate 2063 or the combined structure of the connecting ring 2061 and the first tooth plate 2062 to adjust the structure up and down through the second gear 20615 arranged on the surface, so that the connecting ring 2061 drives the cleaning umbrella 2047 to move to the side of the movable plate 203, so that the cleaning umbrella 2047 presses the second spring 2074 is compressed, and the lifting plate 2071 slides inside the slide groove 2072, and then the second gear 20615 synchronously drives the transfer box 2059 and the coating rack 20510 to move toward the side of the copper sheet 106 through the second tooth plate 2063, so that the coating rack 20510 is closer to the copper sheet 106, and then the motor 2010 drives the rotating shaft 202 to reverse, and the rotating shaft 202 drives the moving plate 203 to move to the right through the surface thread, and the worm 2046 cannot drive the worm wheel 2045 to rotate through the inner ratchet structure, so that the cleaning umbrella 2047 stops rotating, and the heat dissipation component 205 structure sprays the heat dissipation material on the surface of the copper sheet 106, so that the surface of the copper sheet 106 is fully stained with the heat dissipation material, thereby improving the heat dissipation effect of the copper sheet 106.
[0035] Reference Figure 3-5 and Figure 7-9As shown, a first spring 2068 is provided at the front end of the first gear 2067, a clamping plate 20612 is provided at one end of the first spring 2068 away from the first gear 2067, a plurality of slide plates 20611 are provided on the inner side of the clamping plate 20612, and balls 20610 are provided at one end of the four slide plates 20611 away from the clamping plate 20612, a limiting plate 2069 is provided at the front end of the clamping plate 20612, and the limiting plate 2069 is fixedly connected to the moving plate 203, and a fixed curved plate 20614 is provided on the side of the baffle 20613 close to the moving plate 203, and the fixed curved plate 20614 is slidably connected to the balls 20610; Specifically, when the adjustment component 206 structure needs to be used, the fixed curved plate 20614 arranged on the surface of the baffle 20613 squeezes the ball 20610, and the ball 20610 drives the card plate 20612 to move backward through the slide plate 20611, so that the ball 20610 is separated from the limit plate 2069, and the rotation restriction of the connecting shaft 2064 is released. After leaving the curved part of the baffle 20613, the card plate 20612 will be inserted into the interior of the limit plate 2069 under the push of the first spring 2068, and the rotation of the connecting shaft 2064 is restricted, thereby ensuring the correct operation sequence of the structure, thereby ensuring that the structure can operate normally, reflecting the precision of the structure.
[0036] Reference Figure 5 and Figure 8 As shown, the reset assembly 208 includes a plurality of support curved plates 2081 disposed on the top surface of the moving plate 203, a short shaft 2082 is disposed between two support curved plates 2081, a reset wheel 2083 is disposed on the outer side of the short shaft 2082, and the reset wheel 2083 is slidably connected to the liquid extraction tube 2057; Specifically, when the movable plate 203 structure moves to the left under the action of the rotating shaft 202, the liquid extraction tube 2057 will gradually separate from the slot opened in the rear rotating plate 201 under the action of the pulling force, and then when the movable plate 203 drives the reset assembly 208 structure to move to the right, the reset wheel 2083 rotates in coordination with the supporting curved plate 2081 and the short shaft 2082 to contact the liquid extraction tube 2057, and press the liquid extraction tube 2057 back into the slot opened in the rotating plate 201, thereby not affecting the laying of the pipeline and subsequent normal use.
[0037] This embodiment also discloses a method for welding a thin-walled stainless steel workpiece, based on the above-mentioned welding tool for thin-walled stainless steel workpiece, comprising the following steps: S1; rotating the rotating plate 201 so that the heat dissipation unit 200 is located on the top surface of the bracket 101, and then starting the rotating plate 201; S2: The rotating plate 201 drives the moving plate 203 to move through the rotating shaft 202 to cooperate with the cleaning component 204 structure to process the surface of the copper sheet 106. Then, when the moving plate 203 moves in the reverse direction, the contact object of the copper sheet 106 is adjusted from the cleaning component 204 to the heat dissipation component 205 through the adjusting component 206 structure. Then, the cleaning component 204 structure drives the heat dissipation component 205 to coat the surface of the copper sheet 106 with heat dissipation material to improve the heat dissipation efficiency, and the structural reset is completed at the same time. S3: The stainless steel workpiece is placed between the upper and lower adjustment components 206 , and the first long plate 104 is driven to be fixed by the adjustment frame 105 , and then welding is performed. After welding, it is taken out and processed again by the heat dissipation unit 200 structure to maintain the heat dissipation efficiency of the copper sheet 106 .
[0038] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A welding tool for thin-walled stainless steel workpieces, characterized in that: include: A main unit (100), the main unit (100) comprising a bracket (101), a plurality of fixing columns (102) being arranged on the top surface of the bracket (101), a crossbeam (103) being arranged between the top surfaces of four fixing columns (102), a plurality of adjustment frames (105) being arranged on the inner side surface of the crossbeam (103), a first long plate (104) being arranged between the bottom surfaces of two adjacent adjustment frames (105), a second long plate (107) being arranged on the top surface of the bracket (101), and the second long plate (107) being located below the first long plate (104), a copper sheet (106) being arranged on one side between the first long plate (104) or the second long plate (107), a plurality of fixing members (108) being arranged on the front and rear sides of the first long plate (104) or the second long plate (107), a heat dissipation unit (200) being arranged on the top surface of the bracket (101), and the heat dissipation unit (200) being located below the fixing columns (102); The heat dissipation unit (200) comprises a rotating plate (201) arranged on the top surface of the bracket (101), and the rotating plate (201) is located between the left and right fixed columns (102); a motor (2010) is arranged on the inner side surface of the rotating plate (201) at the rear side; a rotating shaft (202) is arranged at the output end of the motor (2010); a moving plate (203) is arranged on the outer side surface of the rotating shaft (202); a cleaning component (204) with a cleaning function is arranged on the inner side surface of the moving plate (203); and a supporting member (204) is arranged on the inner side surface of the cleaning component (204). A lifting component (207) with a function of lifting and lowering the movable plate (203) is provided on the inner side of the rear rotating plate (201), and the heat dissipation component (205) is located below the motor (2010); a reset component (208) with a reset function is provided on the top surface of the movable plate (203), and the reset component (208) is slidably connected to the heat dissipation component (205); an adjustment component (206) is provided on both the upper and lower side surfaces of the movable plate (203); and a dustproof plate (209) is provided on one side between the front and rear rotating plates (201).
2. A welding tool for thin-walled stainless steel workpiece according to claim 1, characterized in that: The cleaning assembly (204) comprises a first bevel gear (2041) arranged on the outer side surface of the rotating shaft (202), and the first bevel gear (2041) is rotatably connected to the moving plate (203), the first bevel gear (2041) is located on the inner side of the moving plate (203), a first connecting rod (2042) is arranged on the inner side surface of the moving plate (203), a second bevel gear (2043) is arranged on the outer side surface of the first connecting rod (2042), and the second bevel gear (2041) is located on the inner side surface of the moving plate (203). 3) meshing with the first bevel gear (2041), a second connecting rod (2044) is provided on the inner side of the movable plate (203), and the second connecting rod (2044) is rotatably connected to the movable plate (203), a worm (2046) is provided on the outer side of the first connecting rod (2042), and the worm (2046) is located on the left side of the second connecting rod (2044), and a cleaning umbrella (2047) is provided on the side of the second connecting rod (2044) away from the movable plate (203).
3. A welding tool for thin-walled stainless steel workpiece according to claim 2, characterized in that: The lifting assembly (207) comprises a lifting plate (2071) arranged on the inner side of the second connecting rod (2044); a hexagonal column (2073) is arranged on the side of the lifting plate (2071) away from the movable plate (203); a second spring (2074) is sleeved on the outer wall of the hexagonal column (2073); and the second spring (2074) is located between the cleaning umbrella (2047) and the second connecting rod (2044); and a sliding groove (2072) matching the lifting plate (2071) is provided on the inner side of the second connecting rod (2044).
4. A welding tool for thin-walled stainless steel workpiece according to claim 3, characterized in that: The heat dissipation assembly (205) comprises a first connecting wheel (2051) arranged on the outer side of the first connecting rod (2042); a first belt (2053) is arranged on the outer side of the first connecting wheel (2051); a second connecting wheel (2052) is arranged on the inner side of the first belt (2053) away from the first connecting wheel (2051); a ball screw (2054) is arranged on the inner side of the second connecting wheel (2052); a storage box (2056) is arranged on the inner side of the movable plate (203); a pressure plate (2055) is arranged on the inner side of the storage box (2056); and the storage box (2056) A liquid extraction tube (2057) is arranged on the front side, a liquid storage tank (20511) is arranged on one end of the liquid extraction tube (2057) away from the storage box (2056), and the liquid storage tank (20511) is located on the inner side of the rear rotating plate (201), a liquid discharge tube (2058) is arranged on the rear side of the storage box (2056), a transfer box (2059) is arranged on the outer side of the second connecting rod (2044), and the end of the liquid discharge tube (2058) away from the liquid extraction tube (2057) is fixedly connected to the transfer box (2059), and a coating rack (20510) is arranged on one end of the transfer box (2059) away from the movable plate (203).
5. A welding tool for thin-walled stainless steel workpiece according to claim 4, characterized in that: The adjustment component (206) comprises a plurality of second tooth plates (2063) arranged on a side of the transfer box (2059) away from the movable plate (203); a connecting ring (2061) is arranged on a side of the cleaning umbrella (2047) close to the movable plate (203); a first tooth plate (2062) is arranged on an outer wall of the connecting ring (2061); a connecting shaft (2064) is arranged between the first tooth plate (2062) and the second tooth plate (2063); a second gear (20615) is arranged on an outer side of the connecting shaft (2064); and a connection is opened between the second gear (20615) and the first tooth plate (2062) or the second tooth plate (2063) on a side close to the connecting shaft (2064). The teeth of the connecting shaft (2064) are meshed with each other, a plurality of connecting curved plates (2065) are arranged on the outer side surface of the connecting shaft (2064), and the connecting curved plates (2065) are located at the front and rear sides of the second gear (20615), a second belt (2066) is arranged between the outer side surfaces of the two connecting shafts (2064), a first gear (2067) is arranged on the outer side surface of the right connecting shaft (2064), and the first gear (2067) is located in front of the connecting curved plates (2065), a plurality of baffles (20613) are arranged between the two dustproof plates (209), and a tooth groove matching the first gear (2067) is arranged on the side of the front baffle (20613) close to the movable plate (203).
6. A welding tool for thin-walled stainless steel workpiece according to claim 5, characterized in that: A first spring (2068) is provided at the front end of the first gear (2067); a clamping plate (20612) is provided at one end of the first spring (2068) away from the first gear (2067); a plurality of slide plates (20611) are provided on the inner side of the clamping plate (20612); four slide plates (20611) are provided at one end away from the clamping plate (20612) with a ball (20610); a limit plate (2069) is provided at the front end of the clamping plate (20612); the limit plate (2069) is fixedly connected to the movable plate (203); a fixed curved plate (20614) is provided on one side of the baffle plate (20613) close to the movable plate (203); and the fixed curved plate (20614) is slidably connected to the ball (20610).
7. A welding tool for thin-walled stainless steel workpiece according to claim 6, characterized in that: The reset assembly (208) comprises a plurality of support curved plates (2081) arranged on the top surface of the movable plate (203), a short shaft (2082) being arranged between two of the support curved plates (2081), a reset wheel (2083) being arranged on the outer side surface of the short shaft (2082), and the reset wheel (2083) being slidably connected to the liquid extraction tube (2057).
8. A welding method for a thin-walled stainless steel workpiece welding tool according to any one of claims 1-7, using a thin-walled stainless steel workpiece welding tool according to any one of claims 1-7, characterized in that: The following steps are involved: S1: rotating the rotating plate (201) so that the heat dissipation unit (200) structure is located at the top surface of the bracket (101), and then starting the rotating plate (201); S2: The rotating plate (201) drives the moving plate (203) to move through the rotating shaft (202) to cooperate with the cleaning component (204) structure to process the surface of the copper sheet (106). Then, when the moving plate (203) moves in the reverse direction, the contact object of the copper sheet (106) is adjusted from the cleaning component (204) to the heat dissipation component (205) through the adjusting component (206) structure. Then, the cleaning component (204) structure drives the heat dissipation component (205) to coat the surface of the copper sheet (106) with a heat dissipation material, thereby improving the heat dissipation efficiency and completing the structural reset at the same time. S3: placing the stainless steel workpiece between the upper and lower adjustment components (206), driving the first long plate (104) to be fixed by the adjustment frame (105), and then welding. After welding, the workpiece is taken out and processed again by the heat dissipation unit (200) structure to maintain the heat dissipation efficiency of the copper sheet (106).
Citation Information
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