Chip detection equipment and method

By using conveyor belts and limiting mechanisms in chip detection equipment, the detection and removal of chips are automatically solved, and the problems of cumbersome manual operation and low detection efficiency in the prior art are achieved, and efficient and automated large-scale chip detection is achieved.

CN119590777APending Publication Date: 2025-03-11HEFEI HENGSHUO SEMICON CO LTD

Patent Information

Application Number
CN202411745881.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

After inspection, existing chip detection equipment needs to manually remove the chip and install a new chip, which increases the workload of the operator and can only accommodate two sets of conveying boards, resulting in low detection efficiency and inability to adapt to the detection of large-scale chips.

Method used

A chip detection device is designed, using a conveyor belt and a limiting mechanism, which drives the conveyor belt movement by driving the motor, sends the chip to the detection unit for detection, and automatically disengages the chip from the conveyor belt through the discharge unit, without manual operation.

Benefits of technology

It improves the efficiency of chip detection, reduces the workload of operators, can adapt to the detection of large-scale chips, and has a high degree of automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of chip detection, in particular to chip detection equipment and method. The equipment comprises a mounting frame, a driving mechanism, a limiting mechanism, a detection unit and a discharging unit, a conveying belt is movably arranged in the mounting frame; the driving mechanism is arranged on the mounting frame; the output end of the driving mechanism is in transmission connection with the conveyor belt; the limiting mechanisms are arranged in pairs; the detection unit is arranged on the mounting frame and is used for detecting the chip; the two discharging units make intermittent contact with the limiting mechanism and are used for controlling the limiting mechanism to be opened. By equidistantly arranging a plurality of groups of limiting mechanisms on the transmission belt, the influence of chip fixation on the detection efficiency of the detection machine is avoided, the detection efficiency of the chip is further improved, and by arranging the discharging unit, when the detected chip moves to the tail end of the mounting frame, the chip is automatically separated from the transmission belt, the workload of operators is reduced, and the working efficiency of the operators is improved. The detection efficiency of the chip is further improved, and the detection of a large batch of chips is facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of chip detection, and in particular to a chip detection device. Background Art

[0002] Microcontroller unit (MCU), also known as single-chip microcomputer or single-chip microcomputer, is a chip-level computer that appropriately reduces the frequency and specifications of the central processor and integrates peripheral interfaces such as memory, counter, USB, A / D conversion, UART, PLC, DMA, and even LCD driver circuits on a single chip to provide different combination controls for different applications. MCU can be found in mobile phones, PC peripherals, remote controls, automotive electronics, industrial stepper motors, and robot arm control.

[0003] A Chinese patent with announcement number CN117269739B discloses a chip detection device and a detection method, including a support frame, a pair of conveying plates are arranged inside the support frame, namely conveying plate one and conveying plate two, a mating frame is installed in the middle of the pair of conveying plates, a detection machine is installed on one side of the support frame, a transport component is installed inside the support frame, and the transport component is used to reciprocate the conveying plate up and down; the transport component includes multiple pairs of conveying rollers, and the outer parts of the multiple pairs of conveying rollers are installed with conveying belts, and the transport component also includes two pairs of sliding blocks fixedly connected to the conveying belts, a pair of sliding blocks are fixedly connected to the outer part of conveying plate one, and a lifting mechanism is fixedly connected between the other pair of sliding blocks; the present invention realizes the alternating operation of conveying plate one and conveying plate two in the vertical space through the transport component, thereby achieving the effect of saving floor space.

[0004] However, the above technical solution has the following shortcomings: on the one hand, the chip after detection needs to follow the conveyor plate to exit the detection machine first, and the chip after detection needs to be manually removed before the new chip can be manually installed, which increases the workload of the operator and is time-consuming and labor-intensive. On the other hand, it can only accommodate two sets of conveyor plates. Once additional conveyor plates are added, motion interference will occur between the conveyor plates, which limits the efficiency of the detection machine and seriously affects the efficiency of chip detection. It is not suitable for the detection of large quantities of chips. Summary of the invention

[0005] The purpose of the present invention is to provide a chip detection device and method in view of the problems existing in the background technology.

[0006] The technical solution of the present invention is a chip detection device, comprising:

[0007] An installation frame, wherein a conveyor belt is movably arranged inside the frame;

[0008] A driving mechanism is arranged on the mounting frame, and an output end of the driving mechanism is drivingly connected to the conveyor belt;

[0009] The limiting mechanisms are arranged in pairs, and the limiting mechanisms are arranged equidistantly on the surface of the conveyor belt to limit the position of the chip to be detected;

[0010] A detection unit, which is arranged on the mounting frame and is used to detect the chip, and the detection unit is connected to the conveyor belt;

[0011] The detection unit includes a mounting frame, a detector, a detection probe, a transmission assembly and a reciprocating assembly; the mounting frame is fixedly connected to the mounting frame, the detector is arranged on the mounting frame, the detection probe is movably arranged in the mounting frame, the detection probe is electrically connected to the detector through a cable, a plurality of support rods are fixedly connected to the circumference of the detection probe, one end of the support rod away from the detection probe is slidably connected to the inner wall of the mounting frame in the vertical direction, two groups of the transmission assembly and the reciprocating assembly are provided, one end of the transmission assembly is arranged in the mounting frame and is connected to the conveyor belt for transmission, the other end of the transmission assembly extends to the outside of the mounting frame, one end of the reciprocating assembly is connected to the transmission assembly for transmission, and the other end of the reciprocating assembly is connected to the detection probe for transmission;

[0012] The material discharging unit is provided with two groups, and the material discharging unit is intermittently contacted with the limiting mechanism to control the opening of the limiting mechanism.

[0013] Preferably, the driving mechanism includes an active roller, a driven roller and a driving motor; the active roller is rotatably arranged in the installation frame and is connected to the conveyor belt transmission, the driven roller is rotatably arranged in the installation frame and is connected to the conveyor belt transmission, the driving motor is arranged on the installation frame, and the output end of the driving motor is connected to the active roller transmission.

[0014] Preferably, each set of limiting mechanisms includes a positioning plate, a limiting rod, a limiting plate, a discharge plate and a limiting spring; the positioning plate is fixedly connected to the conveyor belt, the limiting rod passes through the positioning plate and is slidably connected to the positioning plate, the limiting plate is fixedly connected to one end of the limiting rod, the discharge plate is fixedly connected to the other end of the limiting rod, one end of the limiting spring is fixedly connected to the limiting plate, and the other end of the limiting spring is fixedly connected to the positioning plate.

[0015] Preferably, a plurality of support rods are fixedly connected to the circumferential surface of the detection probe, and one end of the support rods away from the detection probe is slidably connected to the inner wall of the mounting frame in the vertical direction.

[0016] Preferably, each transmission assembly includes a transmission shaft, a friction roller and a support roller; the transmission shaft passes through the mounting frame and is rotatably connected to the mounting frame, the friction roller is rotatably arranged in the mounting frame, one end of the friction roller is fixedly connected to the transmission shaft, the friction roller is transmission-connected to the conveyor belt, and two support rollers are provided. The two support rollers are rotatably arranged on both sides of the friction roller to increase the contact between the friction roller and the conveyor belt.

[0017] Preferably, each reciprocating assembly includes a fixed box, a crankshaft, a rocker and a connecting rod; the fixed box is fixedly connected to the mounting frame, the crankshaft is rotatably arranged in the fixed box, one end of the crankshaft is fixedly connected to the transmission shaft, one end of the connecting rod is slidably connected to the inner wall of the fixed box, the other end of the connecting rod passes through the fixed box and the mounting frame and is fixedly connected to the detection probe, one end of the rocker is rotatably connected to the crankshaft, and the other end of the rocker is rotatably connected to the connecting rod.

[0018] Preferably, the discharge unit includes an installation box, a linkage assembly and an opening and closing assembly; the installation box is fixedly connected to the installation frame, the linkage assembly is arranged in the installation box, one end of the linkage assembly passes through the installation box and the installation frame and is transmission-connected to the driving mechanism, one end of the opening and closing assembly is arranged in the installation frame, the other end of the opening and closing assembly passes through the installation frame and the installation box and is transmission-connected to the linkage assembly.

[0019] Preferably, each linkage assembly includes a driving shaft, a driving rod, a first bevel gear, a second bevel gear and a discharge cam; one end of the driving shaft is fixedly connected to the driven roller, the other end of the driving shaft passes through the mounting frame and the mounting box and extends to the interior of the mounting box, the driving rod is rotatably arranged in the mounting box, the first bevel gear is fixedly connected to the lower half of the driving rod, the second bevel gear is fixedly connected to the driving shaft, the first bevel gear is adapted to the second bevel gear, and the discharge cam is fixedly connected to the upper half of the driving rod.

[0020] Preferably, each set of opening and closing components includes a movable frame, a movable rod, a discharge block and a return spring; the movable frame is slidably arranged in the installation box, the movable frame is sleeved on the outside of the discharge cam, one end of the movable rod is fixedly connected to the movable frame, the other end of the movable rod passes through the installation box and extends into the installation frame, the discharge block is fixedly connected to the movable rod, the discharge block is adapted to the discharge plate, one end of the return spring is fixedly connected to the discharge block, and the other end of the return spring is fixedly connected to the installation frame.

[0021] On the other hand, the present invention provides a chip detection method, which uses the above chip detection device and specifically includes the following steps:

[0022] S1. The chip to be tested is fixed to the conveyor belt through the limit mechanism. The limit plate fixes the chip from both sides under the action of the limit spring;

[0023] S2. Turn on the drive motor through the control panel. The drive motor drives the active roller to rotate. The active roller rotates through the conveyor belt to drive the friction roller and the driven roller to rotate together. The conveyor belt moves to send the chip to be tested to the testing unit.

[0024] S3, the friction roller rotates to drive the transmission shaft and the crankshaft to rotate together, and the crankshaft rotates to drive the connecting rod to reciprocate in the vertical direction through the rocker. When the connecting rod moves to the lowest point, the detection probe contacts the chip and cooperates with the detector to detect the chip. After the detection is completed, the drive motor continues to work, and the connecting rod moves upward to drive the detection probe to separate from the chip, and the chip continues to move with the conveyor belt;

[0025] S4, when the chip to be tested moves to the bottom of the testing probe, the driving motor stops rotating, and the tester tests the chip. At the same time, the new chip is fixed to the conveyor belt through the limit mechanism;

[0026] S5, the driven roller rotates through the driving shaft to drive the second bevel gear to rotate together, the second bevel gear rotates through meshing to drive the first bevel gear, the driving rod and the discharge cam to rotate together, the discharge cam rotates through the movable frame and the movable rod to drive the discharge block to reciprocate on the horizontal plane;

[0027] S6. When the chip is sent to the other end of the installation frame along the conveyor belt, the unloading plate and the unloading block slide to the unloading block, and the unloading block drives the unloading plate to move under the action of the movable frame and the movable rod. The movement of the unloading plate drives the movement of the limit plate through the limit rod. The movement of the limit plate loses its limiting effect on the chip, and the chip slides off the conveyor belt.

[0028] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0029] By setting multiple sets of limit mechanisms at equal intervals on the transmission belt, fixed preparation for multiple chips before detection can be achieved, avoiding the influence of chip fixation on the detection efficiency of the detection machine, thereby improving the chip detection efficiency. By setting the discharge unit, when the detected chip moves to the end of the installation frame, the limit plate opens under the action of the discharge unit, and the chip automatically detaches from the conveyor belt without manual operation, reducing the workload of the operator, further improving the chip detection efficiency, and facilitating the detection of large quantities of chips. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 A perspective view of an embodiment of the present invention;

[0031] Figure 2 A three-dimensional diagram of a driving mechanism in an embodiment of the present invention;

[0032] Figure 3 A three-dimensional diagram of a limiting mechanism in an embodiment of the present invention;

[0033] Figure 4 A cross-sectional view of a reciprocating assembly in one embodiment of the present invention;

[0034] Figure 5A three-dimensional diagram of a detection probe in an embodiment of the present invention;

[0035] Figure 6 A cross-sectional view of a discharge unit in one embodiment of the present invention.

[0036] Figure numerals: 1, mounting frame; 2, conveyor belt; 3, unloading unit; 31, mounting box; 32, linkage assembly; 321, driving shaft; 322, driving rod; 323, first bevel gear; 324, second bevel gear; 325, unloading cam; 33, opening and closing assembly; 331, movable frame; 332, movable rod; 333, unloading block; 334, reset spring; 4, limiting mechanism; 41, positioning plate; 42, limiting rod; 43, limiting Plate; 44, discharge plate; 45, limit spring; 5, detection unit; 51, mounting bracket; 52, detector; 53, detection probe; 54, transmission assembly; 541, transmission shaft; 542, friction roller; 543, support roller; 55, reciprocating assembly; 551, fixed box; 552, crankshaft; 553, rocker; 554, connecting rod; 56, support rod; 6, driving mechanism; 61, active roller; 62, driven roller; 63, driving motor. DETAILED DESCRIPTION

[0037] Embodiment 1, as Figure 1-2 As shown, a chip detection device proposed by the present invention includes a mounting frame 1, a driving mechanism 6, a limiting mechanism 4, a detection unit 5 and a discharge unit 3;

[0038] A conveyor belt 2 is movably arranged inside the installation frame 1;

[0039] The driving mechanism 6 is arranged on the mounting frame 1, and the output end of the driving mechanism 6 is drivingly connected to the conveyor belt 2;

[0040] The limiting mechanisms 4 are arranged in pairs, and the limiting mechanisms 4 are arranged equidistantly on the surface of the conveyor belt 2 to limit the position of the chip to be detected;

[0041] The detection unit 5 is arranged on the installation frame 1 for detecting the chip, and the detection unit 5 is transmission-connected to the conveyor belt 2;

[0042] Two groups of discharge units 3 are provided, and the discharge units 3 are in intermittent contact with the limiting mechanism 4 to control the opening of the limiting mechanism 4 .

[0043] like Figure 2As shown, the driving mechanism 6 includes an active roller 61, a driven roller 62 and a driving motor 63; the active roller 61 is rotatably arranged in the installation frame 1 and is transmission-connected to the conveyor belt 2, the driven roller 62 is rotatably arranged in the installation frame 1 and is transmission-connected to the conveyor belt 2, the driving motor 63 is arranged on the installation frame 1, the driving motor 63 is connected to the control system and the power supply through a wire, the output end of the driving motor 63 is transmission-connected to the active roller 61, and a plurality of supporting rollers are rotatably arranged between the two sides of the inner wall of the installation frame 1.

[0044] like Figure 3 As shown, each set of limiting mechanisms 4 includes a positioning plate 41, a limiting rod 42, a limiting plate 43, a discharge plate 44 and a limiting spring 45; the positioning plate 41 is fixedly connected to the conveyor belt 2, the limiting rod 42 passes through the positioning plate 41 and is slidably connected to the positioning plate 41, the limiting plate 43 is fixedly connected to one end of the limiting rod 42, the discharge plate 44 is fixedly connected to the other end of the limiting rod 42, one end of the limiting spring 45 is fixedly connected to the limiting plate 43, and the other end of the limiting spring 45 is fixedly connected to the positioning plate 41.

[0045] like Figure 4-Figure 5 As shown, the detection unit 5 includes a mounting frame 51, a detector 52, a detection probe 53, a transmission assembly 54 and a reciprocating assembly 55; the mounting frame 51 is fixedly connected to the mounting frame 1, the detector 52 is arranged on the mounting frame 51, the detection probe 53 is movably arranged in the mounting frame 51, the detection probe 53 is electrically connected to the detector 52 through a cable, and two groups of transmission assemblies 54 and reciprocating assemblies 55 are provided, one end of the transmission assembly 54 is arranged in the mounting frame 1 and is transmission-connected to the conveyor belt 2, the other end of the transmission assembly 54 extends to the outside of the mounting frame 1, one end of the reciprocating assembly 55 is transmission-connected to the transmission assembly 54, and the other end of the reciprocating assembly 55 is transmission-connected to the detection probe 53, and a plurality of support rods 56 are fixedly connected to the circumference of the detection probe 53, and one end of the support rod 56 away from the detection probe 53 is slidably connected to the inner wall of the mounting frame 51 in the vertical direction.

[0046] Each transmission assembly 54 includes a transmission shaft 541, a friction roller 542 and a support roller 543; the transmission shaft 541 passes through the installation frame 1 and is rotatably connected to the installation frame 1, the friction roller 542 is rotatably set in the installation frame 1, one end of the friction roller 542 is fixedly connected to the transmission shaft 541, the friction roller 542 is transmission-connected to the conveyor belt 2, and two support rollers 543 are provided. The two support rollers 543 are rotatably set on both sides of the friction roller 542 to increase the contact between the friction roller 542 and the conveyor belt 2, and the two support rollers 543 are both rotatably connected to the inner wall of the installation frame 1.

[0047] Each reciprocating assembly 55 includes a fixed box 551, a crankshaft 552, a rocker 553 and a connecting rod 554; the fixed box 551 is fixedly connected to the mounting frame 1, the crankshaft 552 is rotatably arranged in the fixed box 551, one end of the crankshaft 552 is fixedly connected to the transmission shaft 541, one end of the connecting rod 554 is slidably connected to the inner wall of the fixed box 551, the other end of the connecting rod 554 penetrates the fixed box 551 and the mounting frame 51 and is fixedly connected to the detection probe 53, the mounting frame 51 is penetrated by a movable hole, the connecting rod 554 penetrates the mounting frame 51 through the movable hole and extends to the interior of the mounting frame 51, one end of the rocker 553 is rotatably connected to the crankshaft 552, and the other end of the rocker 553 is rotatably connected to the connecting rod 554.

[0048] like Figure 6 As shown, the discharge unit 3 includes an installation box 31, a linkage assembly 32 and an opening and closing assembly 33; the installation box 31 is fixedly connected to the installation frame 1, the linkage assembly 32 is arranged in the installation box 31, one end of the linkage assembly 32 passes through the installation box 31 and the installation frame 1 and is transmission-connected to the driving mechanism 6, one end of the opening and closing assembly 33 is arranged in the installation frame 1, the other end of the opening and closing assembly 33 passes through the installation frame 1 and the installation box 31 and is transmission-connected to the linkage assembly 32.

[0049] Each linkage assembly 32 includes a drive shaft 321, a drive rod 322, a first bevel gear 323, a second bevel gear 324 and a discharge cam 325; one end of the drive shaft 321 is fixedly connected to the driven roller 62, the other end of the drive shaft 321 passes through the mounting frame 1 and the mounting box 31 and extends to the interior of the mounting box 31, the drive rod 322 is rotatably arranged in the mounting box 31, the first bevel gear 323 is fixedly connected to the lower half of the drive rod 322, the second bevel gear 324 is fixedly connected to the drive shaft 321, the first bevel gear 323 is adapted to the second bevel gear 324, and the discharge cam 325 is fixedly connected to the upper half of the drive rod 322.

[0050] Each set of opening and closing components 33 includes a movable frame 331, a movable rod 332, a discharge block 333 and a return spring 334; the movable frame 331 is slidably arranged in the installation box 31, and the movable frame 331 is sleeved on the outside of the discharge cam 325. One end of the movable rod 332 is fixedly connected to the movable frame 331, and the other end of the movable rod 332 passes through the installation box 31 and extends into the installation frame 1. The discharge block 333 is fixedly connected to the movable rod 332, and the discharge block 333 is adapted to the discharge plate 44. One end of the return spring 334 is fixedly connected to the discharge block 333, and the other end of the return spring 334 is fixedly connected to the installation frame 1.

[0051] Embodiment 2, a chip detection method proposed by the present invention, using the chip detection device in embodiment 1, specifically comprises the following steps:

[0052] S1. The chip to be tested is fixed to the conveyor belt 2 through the limiting mechanism 4. The limiting plate 43 fixes the chip from both sides under the action of the limiting spring 45.

[0053] S2, turn on the driving motor 63 through the control panel, the driving motor 63 drives the active roller 61 to rotate, the active roller 61 rotates through the conveyor belt 2 to drive the friction roller 542 and the driven roller 62 to rotate together, the conveyor belt 2 moves to send the chip to be tested to the testing unit 5;

[0054] S3, the friction roller 542 rotates to drive the transmission shaft 541 and the crankshaft 552 to rotate together, and the crankshaft 552 rotates to drive the connecting rod 554 to reciprocate in the vertical direction through the rocker 553. When the connecting rod 554 moves to the lowest point, the detection probe 53 contacts the chip and cooperates with the detector 52 to detect the chip. After the detection is completed, the driving motor 63 continues to work, and the connecting rod 554 moves upward to drive the detection probe 53 to separate from the chip, and the chip continues to move with the conveyor belt 2;

[0055] S4, when the chip to be tested moves to the bottom of the testing probe 53, the driving motor 63 stops rotating, and the testing instrument 52 tests the chip. Meanwhile, the new chip is fixed to the conveyor belt 2 through the limiting mechanism 4;

[0056] S5, the driven roller 62 rotates through the driving shaft 321 to drive the second bevel gear 324 to rotate together, the second bevel gear 324 rotates through the meshing action to drive the first bevel gear 323, the driving rod 322 and the material discharge cam 325 to rotate together, the material discharge cam 325 rotates through the movable frame 331 and the movable rod 332 to drive the material discharge block 333 to reciprocate on the horizontal plane;

[0057] S6. When the chip is sent to the other end of the installation frame 1 along the conveyor belt 2, the discharge plate 44 and the discharge block 333 slide to the discharge block 333, and the discharge block 333 drives the discharge plate to move under the action of the movable frame 331 and the movable rod 332. The movement of the discharge plate 44 drives the limit plate 43 to move through the limit rod 42. The movement of the limit plate 43 loses the limiting effect on the chip, and the chip slides off the conveyor belt 2. A classification unit for storing chips is provided at the end of the installation frame 1. The classification unit is electrically connected to the detection unit 5 to classify and store qualified chips and unqualified chips.

[0058] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A chip detection device, characterized in that: include: A mounting frame (1) having a conveyor belt (2) movably arranged inside the frame; A driving mechanism (6) is arranged on the mounting frame (1), and an output end of the driving mechanism (6) is drivingly connected to the conveyor belt (2); Limiting mechanisms (4), which are arranged in pairs, and the limiting mechanisms (4) are arranged at equal distances on the surface of the conveyor belt (2) to limit the position of the chip to be detected; A detection unit (5), which is arranged on the installation frame (1) and is used to detect the chip, and the detection unit (5) is drivingly connected to the conveyor belt (2); The detection unit (5) comprises a mounting frame (51), a detection instrument (52), a detection probe (53), a transmission assembly (54) and a reciprocating assembly (55); the mounting frame (51) is fixedly connected to the mounting frame (1); the detection instrument (52) is arranged on the mounting frame (51); the detection probe (53) is movably arranged in the mounting frame (51); the detection probe (53) is electrically connected to the detection instrument (52) through a cable; two groups of the transmission assembly (54) and the reciprocating assembly (55) are provided; one end of the transmission assembly (54) is arranged in the mounting frame (1) and is transmission-connected to the conveyor belt (2); the other end of the transmission assembly (54) extends to the outside of the mounting frame (1); one end of the reciprocating assembly (55) is transmission-connected to the transmission assembly (54); the other end of the reciprocating assembly (55) is transmission-connected to the detection probe (53); The material discharging unit (3) is provided with two groups, and the material discharging unit (3) is in intermittent contact with the limiting mechanism (4) to control the opening of the limiting mechanism (4).

2. A chip detection device according to claim 1, characterized in that: The driving mechanism (6) comprises an active roller (61), a driven roller (62) and a driving motor (63); the active roller (61) is rotatably arranged in the installation frame (1) and is transmission-connected to the conveyor belt (2); the driven roller (62) is rotatably arranged in the installation frame (1) and is transmission-connected to the conveyor belt (2); the driving motor (63) is arranged on the installation frame (1); and the output end of the driving motor (63) is transmission-connected to the active roller (61).

3. A chip detection device according to claim 2, characterized in that: Each group of limiting mechanisms (4) comprises a positioning plate (41), a limiting rod (42), a limiting plate (43), a material discharge plate (44) and a limiting spring (45); the positioning plate (41) is fixedly connected to the conveyor belt (2); the limiting rod (42) passes through the positioning plate (41) and is slidably connected to the positioning plate (41); the limiting plate (43) is fixedly connected to one end of the limiting rod (42); the material discharge plate (44) is fixedly connected to the other end of the limiting rod (42); one end of the limiting spring (45) is fixedly connected to the limiting plate (43); and the other end of the limiting spring (45) is fixedly connected to the positioning plate (41).

4. A chip detection device according to claim 3, characterized in that: A plurality of support rods (56) are fixedly connected to the peripheral surface of the detection probe (53), and one end of the support rod (56) away from the detection probe (53) is slidably connected to the inner wall of the mounting frame (51) in the vertical direction.

5. A chip detection device according to claim 4, characterized in that: Each transmission assembly (54) comprises a transmission shaft (541), a friction roller (542) and a support roller (543); the transmission shaft (541) passes through the installation frame (1) and is rotatably connected to the installation frame (1); the friction roller (542) is rotatably arranged in the installation frame (1); one end of the friction roller (542) is fixedly connected to the transmission shaft (541); the friction roller (542) is transmission-connected to the conveyor belt (2); two support rollers (543) are arranged; the two support rollers (543) are rotatably arranged on both sides of the friction roller (542) to increase the contact between the friction roller (542) and the conveyor belt (2).

6. A chip detection device according to claim 5, characterized in that: Each reciprocating assembly (55) comprises a fixed box (551), a crankshaft (552), a rocker (553) and a connecting rod (554); the fixed box (551) is fixedly connected to the mounting frame (1); the crankshaft (552) is rotatably arranged in the fixed box (551); one end of the crankshaft (552) is fixedly connected to the transmission shaft (541); one end of the connecting rod (554) is slidably connected to the inner wall of the fixed box (551); the other end of the connecting rod (554) passes through the fixed box (551) and the mounting frame (51) and is fixedly connected to the detection probe (53); one end of the rocker (553) is rotatably connected to the crankshaft (552); and the other end of the rocker (553) is rotatably connected to the connecting rod (554).

7. A chip detection device according to claim 6, characterized in that: The material discharging unit (3) comprises an installation box (31), a linkage assembly (32) and an opening and closing assembly (33); the installation box (31) is fixedly connected to the installation frame (1); the linkage assembly (32) is arranged in the installation box (31); one end of the linkage assembly (32) penetrates the installation box (31) and the installation frame (1) and is transmission-connected to the driving mechanism (6); one end of the opening and closing assembly (33) is arranged in the installation frame (1); the other end of the opening and closing assembly (33) penetrates the installation frame (1) and the installation box (31) and is transmission-connected to the linkage assembly (32).

8. A chip detection device according to claim 7, characterized in that: Each linkage assembly (32) comprises a driving shaft (321), a driving rod (322), a first bevel gear (323), a second bevel gear (324) and a material discharge cam (325); one end of the driving shaft (321) is fixedly connected to the driven roller (62), the other end of the driving shaft (321) passes through the installation frame (1) and the installation box (31) and extends to the interior of the installation box (31), the driving rod (322) is rotatably arranged in the installation box (31), the first bevel gear (323) is fixedly connected to the lower half of the driving rod (322), the second bevel gear (324) is fixedly connected to the driving shaft (321), the first bevel gear (323) is matched with the second bevel gear (324), and the material discharge cam (325) is fixedly connected to the upper half of the driving rod (322).

9. A chip detection device according to claim 8, characterized in that: Each opening and closing assembly (33) comprises a movable frame (331), a movable rod (332), a material discharge block (333) and a return spring (334); the movable frame (331) is slidably arranged in the installation box (31), the movable frame (331) is sleeved on the outside of the material discharge cam (325), one end of the movable rod (332) is fixedly connected to the movable frame (331), the other end of the movable rod (332) passes through the installation box (31) and extends into the installation frame (1), the material discharge block (333) is fixedly connected to the movable rod (332), the material discharge block (333) is adapted to the material discharge plate (44), one end of the return spring (334) is fixedly connected to the material discharge block (333), and the other end of the return spring (334) is fixedly connected to the installation frame (1).

10. A chip detection method, using the chip detection device according to any one of claims 1 to 9, characterized in that: The specific steps include: S1. The chip to be tested is fixed to the conveyor belt (2) through the limiting mechanism (4), and the limiting plate (43) fixes the chip from both sides under the action of the limiting spring (45); S2, turning on the driving motor (63) through the control panel, the driving motor (63) works to drive the active roller (61) to rotate, the active roller (61) rotates through the conveyor belt (2) to drive the friction roller (542) and the driven roller (62) to rotate together, and the conveyor belt (2) moves to send the chip to be tested to the testing unit (5); S3, the friction roller (542) rotates to drive the transmission shaft (541) and the crankshaft (552) to rotate together, and the crankshaft (552) rotates to drive the connecting rod (554) to reciprocate in the vertical direction through the rocker (553). When the connecting rod (554) moves to the lowest point, the detection probe (53) contacts the chip and cooperates with the detector (52) to detect the chip. After the detection is completed, the drive motor (63) continues to work, and the connecting rod (554) moves upward to drive the detection probe (53) to separate from the chip, and the chip continues to move along with the conveyor belt (2); S4, when the chip to be tested moves to the position directly below the testing probe (53), the driving motor (63) stops rotating, and the testing instrument (52) tests the chip. At the same time, the new chip is fixed to the conveyor belt (2) through the limiting mechanism (4); S5, the driven roller (62) rotates through the driving shaft (321) to drive the second bevel gear (324) to rotate together, the second bevel gear (324) rotates through meshing to drive the first bevel gear (323), the driving rod (322) and the material discharge cam (325) to rotate together, the material discharge cam (325) rotates through the movable frame (331) and the movable rod (332) to drive the material discharge block (333) to reciprocate on the horizontal plane; S6. When the chip is sent to the other end of the installation frame (1) along the conveyor belt (2), the discharge plate (44) and the discharge block (333) slide to the discharge block (333), and the discharge block (333) drives the discharge plate to move under the action of the movable frame (331) and the movable rod (332). The movement of the discharge plate (44) drives the limit plate (43) to move through the limit rod (42), and the limit plate (43) loses its limit effect on the chip, and the chip slides off the conveyor belt (2).

Citation Information

Patent Citations

  • Chip detection device and detection method

    CN117269739B

Cited By

  • Chip steering mechanism

    CN118588628A