Machining system for manufacturing stainless steel pipe of heat exchanger
The stainless steel pipe is fully cleaned through a multi-stage cleaning system, which solves the problem of poor spraying effect caused by uneven cleaning, and achieves a more uniform protective layer adhesion and welding effect.
Patent Information
- Application Number
- CN202411735521.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the rounding processing of stainless steel pipes, the cleaning effect is uneven, resulting in uneven adhesion of the spray protective layer, which reduces the welding and spraying effect.
A multi-stage cleaning system including a rolling cleaning mechanism, an axial cleaning mechanism and a radial cleaning mechanism is adopted to clean the plates first-levelly through the rolling cleaning mechanism, and the axial cleaning mechanism and the radial cleaning mechanism clean the U-shaped plates after the rolling circle to ensure the synchronous cleaning of the inner and outer walls.
It realizes uniform cleaning of stainless steel pipes, improves the adhesion uniformity and welding effect of the spray protective layer, and solves the problem of poor spraying effect caused by uneven cleaning.
Smart Images

Figure CN119608866A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipe processing, in particular to a processing system for manufacturing stainless steel pipes of heat exchangers. Background Art
[0002] A heat exchanger is a device used to transfer heat between two or more fluids. It is widely used in industrial processes, HVAC systems, refrigeration, chemicals, power and other industries. The heat exchanger includes a shell, heat exchange pipes, support structures, seals and control devices, of which the heat exchange pipes are the most important part. The heat exchange pipes are usually made of stainless steel sheets rolled and welded. However, during the rolling process, the following problems exist:
[0003] 1. In the process of rolling stainless steel plates into heat exchange pipes, it is usually necessary to spray graphene materials inside the pipes to form an anti-corrosion protective layer. In order to ensure the spraying effect and welding effect of the protective layer, the inner and outer walls of the stainless steel plates need to be cleaned. When cleaning, a fixed cleaning non-woven fabric is usually used to clean the plates. At the beginning of cleaning, the cleaning effect is good, but as the cleaning process continues, a large amount of dust and impurities adhere to the surface of the cleaning non-woven fabric, and the cleaning effect decreases, resulting in uneven cleaning effects before and after. In addition, the cleaning method is single. Before spraying, impurities and stubborn stains that fall into the stainless steel pipe during the rolling process cannot be removed, thereby reducing the spraying effect.
[0004] 2. The internal spraying of stainless steel pipes is carried out after the plate is rolled into a U shape. Usually, when the pipe is conveyed forward along the processing system, a fixed nozzle is used to spray the inside of the stainless steel pipe at a fixed angle. Usually, the bottom of the U-shaped pipe has a good adhesion effect after spraying, while the side wall of the U-shaped pipe has a poor adhesion effect after spraying, and uneven spraying is prone to occur. Summary of the invention
[0005] The object of the present invention is to provide a processing system for manufacturing stainless steel pipes for heat exchangers to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a processing system for manufacturing stainless steel pipes for heat exchangers, comprising a workbench, a rolling cleaning mechanism is arranged on the left side of the top of the workbench, a plurality of curling mechanisms are evenly installed on the top of the workbench from left to right, an axial cleaning mechanism, a radial cleaning mechanism and a spraying mechanism are respectively arranged in the middle of the upper surface of the workbench, the axial cleaning mechanism is located on the left side of the radial cleaning mechanism, and the spraying mechanism is located on the right side of the radial cleaning mechanism.
[0007] The rolling cleaning mechanism includes a retractable assembly, a gear box and a rolling erasing assembly. The rolling erasing assembly is arranged on the front side of the retractable assembly. The rolling erasing assembly includes four No. 1 fixed plates fixedly connected to the left side of the top of the workbench and arranged in a matrix. The tops of two No. 1 fixed plates symmetrically located on the left and right are connected to a fixed roller that rotates together.
[0008] The axial cleaning mechanism includes an inverted U-shaped mounting frame fixedly connected to the top of the workbench, and two reciprocating swinging components are symmetrically arranged on the top surface of the inverted U-shaped mounting frame. A reciprocating moving component is arranged at the bottom of the two reciprocating swinging components, and an axial cleaning component is arranged at the bottom of the reciprocating moving component.
[0009] The radial cleaning mechanism includes a No. 2 mounting plate fixedly connected to the right side of the inverted U-shaped mounting frame, a reciprocating lifting assembly is arranged on the right side of the No. 2 mounting plate, a reciprocating rotating assembly is arranged on the right side of the reciprocating lifting assembly, and a radial inner wall cleaning assembly for radially cleaning the inner wall of the stainless steel pipe and a radial outer wall cleaning assembly for radially cleaning the outer wall of the stainless steel pipe are arranged on the right side of the reciprocating rotating assembly.
[0010] The spraying mechanism includes a spray box fixedly connected to the top of the workbench, a No. 2 driving motor is fixedly connected to the top center of the spray box, two reciprocating rotating components are symmetrically arranged on the inner top surface of the spray box, and a spray component for spraying the inner wall of the stainless steel pipe is arranged on the side of the two reciprocating rotating components away from the No. 2 driving motor.
[0011] Preferably, a base is fixedly connected to the left rear side of the top of the workbench, a servo motor is fixedly connected to the top of the base, a transmission rod is fixedly connected to the output end of the servo motor, a welding box is fixedly connected to the right side of the top of the workbench, a laser welding machine is fixedly installed on the top of the welding box, and a number of transmission boxes corresponding to the rolling mechanisms are sleeved on the outer wall of the transmission rod, and the rolling mechanism includes two No. 2 fixed plates fixedly connected to the top of the workbench symmetrically front and back, No. 2 slide grooves are opened in the upper and middle parts of the two No. 2 fixed plates, a connecting shaft is rotatably connected to the bottom of the two No. 2 fixed plates, a lower roller is fixedly sleeved in the middle of the connecting shaft, the connecting shaft and the transmission rod are connected by a worm gear, a No. 1 slider is slidably connected inside the No. 2 slide groove, an upper roller is rotatably connected between the two No. 1 sliders, and the No. 1 slider is fixed to the No. 2 fixed plate by bolts.
[0012] Preferably, each of the No. 1 fixed plates is provided with a No. 1 slide groove in the middle portion, and sliding blocks are slidably connected inside the four No. 1 slide grooves, and a movable roller is rotatably connected between two symmetrical sliding blocks, and a No. 1 ear plate is rotatably sleeved on both left and right ends of the central axis of the movable roller, and a lifting plate is fixedly connected to the bottom of the four No. 1 ear plates, and a hydraulic cylinder is fixedly connected to the center of the bottom of the lifting plate, and the fixed end of the hydraulic cylinder is fixedly installed on the upper surface of the workbench, and two side plates are symmetrically fixedly connected to the front side of the rolling and erasing assembly, and a guide roller is rotatably connected between the two side plates, and the gear box and the transmission rod are connected by a bevel gear, and the retractable assembly includes a vertical plate fixedly connected to the left rear side of the top of the workbench, and the right sides of the vertical plate are rotatably connected to the No. 1 mounting shaft and the No. 2 mounting shaft.
[0013] Preferably, the right end of the No. 1 mounting shaft is fixedly sleeved with a No. 1 reel for winding the cleaning non-woven fabric, the right end of the No. 2 mounting shaft is fixedly sleeved with a No. 2 reel for unwinding the cleaning non-woven fabric, and the No. 1 mounting shaft is connected to the gear box through a belt drive.
[0014] Preferably, a plurality of guide clamping mechanisms are evenly fixedly installed on the top of the workbench, and the guide clamping mechanism is located between two adjacent rolling mechanisms. The guide clamping mechanism includes a fixed box fixedly connected to the top of the workbench, a limiting hole is provided on the top of the fixed box, and a bidirectional screw is rotatably connected inside the fixed box, and the front end of the bidirectional screw rotates through the front side of the fixed box and is fixedly connected to an adjusting square rod, and the front and rear ends of the bidirectional screw are threadedly connected to movable arms through ball nuts, and the top of the movable arm passes through the top of the limiting hole and is rotatably connected to a clamping roller for clamping and shaping the stainless steel pipe.
[0015] Preferably, the top center of the inverted U-shaped mounting frame is fixedly connected to a driving motor No. 1, and the output end of the No. 1 driving motor rotates through the top of the inverted U-shaped mounting frame and is fixedly connected to a transmission shaft No. 1. The reciprocating swinging assembly includes a No. 1 mounting plate fixedly connected to the top surface of the inside of the inverted U-shaped mounting frame, and the bottom of the No. 1 mounting plate is rotatably connected to a No. 2 transmission shaft, and the No. 2 transmission shaft and the No. 1 transmission shaft are transmitted through a bevel gear. The end of the No. 2 transmission shaft away from the No. 1 driving motor is fixedly connected to a rotating disk, and a No. 1 limiting pin is provided at an eccentric position of the No. 1 rotating disk. The top of the inner wall of the inverted U-shaped mounting frame is rotatably connected to a swing plate through a rotating pin, and a No. 1 limiting groove is provided in the middle of the swing plate, and the limit pin is slidably connected to the inside of the No. 1 limiting groove, and the bottom of the swing plate is fixedly connected to an arc-shaped tooth block, and the reciprocating moving assembly includes a No. 1 limiting slide rail fixedly connected to the middle of the side wall of the inverted U-shaped mounting frame.
[0016] Preferably, the top of the No. 1 limiting slide rail is slidably connected to a No. 1 rack meshing with the arc-shaped tooth block, and the No. 1 rack is symmetrically fixedly connected to two inverted L-shaped arms on the side close to the No. 1 driving motor, and the bottoms of the two inverted L-shaped arms are commonly fixedly connected to a No. 3 fixing plate, and the axial cleaning assembly includes a threaded rod that rotates and passes through the top center of the No. 3 fixing plate, the bottom of the threaded rod is fixedly connected to a lifting plate, and the middle part of the threaded rod is threadedly connected to a nut, and the top of the No. 3 fixing plate slides symmetrically and slides through two guide rods, and the bottoms of the two guide rods are fixedly connected to the top of the lifting plate, and the lifting plate is fixedly connected to an axial inner wall cleaning head on the side close to the No. 1 driving motor, and a non-woven fabric cleaning layer is fixedly installed on the bottom of the axial inner wall cleaning head, and a supporting seat is provided directly below the axial inner wall cleaning head, and the supporting seat is fixedly connected to the top of the workbench.
[0017] Preferably, two No. 3 slide grooves are symmetrically provided on the right side of the No. 2 mounting plate, and the two No. 3 slide grooves are slidably connected to the second sliding block inside the two No. 3 slide grooves, and the reciprocating lifting assembly includes a No. 1 L-shaped rod fixedly connected to the right side of the No. 2 sliding block, and a movable plate is fixedly connected between the two No. 1 L-shaped rods, and a No. 2 limiting groove is provided in the middle of the movable plate, and a No. 3 transmission shaft runs through the middle of the No. 2 mounting plate for rotation, and the No. 3 transmission shaft is connected to the No. 1 transmission shaft through a bevel gear. The No. 3 transmission shaft is fixedly connected to the No. 2 rotating disk at one end, and the No. 2 rotating disk is fixedly connected at an eccentric position on the right side of the No. 2 rotating disk with a No. 2 limiting pin slidably connected to the inside of the No. 2 limiting groove, and the bottom of the movable plate is fixedly connected to the No. 2 rack through a fixing rod. The reciprocating rotating assembly includes an inverted U-shaped frame fixedly connected to the top of the workbench, the top center of the inverted U-shaped frame is fixedly connected to a bearing plate, the middle of the bearing plate is rotatably connected to a rotating shaft, and one end of the rotating shaft is fixedly sleeved with a No. 1 driving spur gear meshing with the No. 2 rack.
[0018] Preferably, the right side of the inverted U-shaped frame is rotatably connected with a large ring gear and a small ring gear, the small ring gear is located inside the large ring gear, the other end of the rotating shaft is fixedly sleeved with a driven spur gear that meshes with the large ring gear and the small ring gear respectively, and the right rear side of the small ring gear is fixedly connected with a No. 2 L-shaped rod, and the radial inner wall cleaning assembly includes a radial inner wall cleaning head fixedly connected to the rear side of the No. 2 L-shaped rod, a non-woven fabric layer for cleaning the inner wall of the stainless steel pipe is provided at the bottom of the radial inner wall cleaning head, and two No. 2 ear plates are symmetrically fixedly connected to the left and right sides of the top front side of the radial inner wall cleaning head, and a fixed shaft is rotatably connected between the No. 2 ear plates, a flip plate is sleeved and fixed on the middle of the fixed shaft, and the right end of the fixed shaft rotates through the No. 2 ear plate and then fixedly sleeved A pulley is provided, a fixed frame is fixedly connected to the front middle part of the top of the workbench, an arc-shaped plate is fixedly connected to the horizontal section of the fixed frame, an arc-shaped groove is provided in the middle of the arc-shaped plate, the pulley is slidably connected inside the arc-shaped groove, and the radial outer wall cleaning component includes a No. 3 L-shaped rod fixedly connected to the right front side of the large ring tooth, an L-shaped plate is fixedly connected to the top of the vertical section of the No. 3 L-shaped rod, a mounting groove is provided in the middle of the vertical section of the L-shaped plate, bolts are connected to the mounting groove for up and down sliding, a fixed block is attached to the rear side of the vertical section of the L-shaped plate, the fixed block and the L-shaped plate are fixedly connected by bolts and nuts, a radial outer wall cleaning head is fixedly connected to the rear side of the fixed block, and a non-woven fabric layer for cleaning the inner wall of the stainless steel pipe is provided at the bottom of the radial outer wall cleaning head.
[0019] Preferably, the reciprocating rotating assembly includes a No. 1 fixed seat fixedly connected to the top surface of the interior of the spray box, a No. 4 transmission shaft is rotatably connected to the bottom of the No. 1 fixed seat, the No. 4 transmission shaft is connected to the output end of the No. 2 driving motor through a bevel gear, the No. 4 transmission shaft is fixedly connected to a rotating rod at one end away from the No. 2 driving motor, the No. 3 sliding block is slidably connected to a Japanese-shaped slide rail at one end away from the No. 2 driving motor, the No. 3 rack is fixedly connected to the Japanese-shaped slide rail at one end away from the No. 4 transmission shaft, and the spraying assembly includes a No. 2 fixed seat fixedly connected to the top surface of the interior of the spray box, and the No. 2 fixed seat is connected to the No. 4 transmission shaft. A swing shaft is rotatably connected at the bottom, one end of the swing shaft is fixedly sleeved with a No. 2 active spur gear meshing with the No. 3 rack, a No. 2 limiting slide rail is fixedly connected to the outer wall of the bottom of the No. 2 fixed seat, the No. 2 limiting slide rail is slidably connected to the No. 3 rack, the other end of the swing shaft is fixedly connected to the bottom with a spray head, a number of nozzles are evenly installed at the bottom of the spray head, a delivery pipe is fixedly connected to the rear end of the spray head, the delivery pipe is connected to the spray machine through a joint, an arc-shaped supporting plate for supporting stainless steel pipes is fixedly connected to the bottom surface of the spray box, an inlet is opened on the left side of the spray box, and an outlet is opened on the right side of the spray box.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The present invention uses a rolling cleaning mechanism to simultaneously wipe and clean the upper and lower surfaces of the stainless steel plate before processing, thereby achieving primary cleaning, and the cleaning non-woven fabric in the rolling cleaning mechanism moves with the movement of the plate, thereby avoiding the problem of uneven front and rear cleaning effects caused by the fixedly installed cleaning non-woven fabric. The axial cleaning mechanism is used to perform axial reciprocating cleaning on the inside of the plate rolled into a U shape, thereby achieving secondary cleaning. The radial cleaning mechanism is used to synchronously perform radial reciprocating cleaning on the inner and outer walls of the plate rolled into a U shape, thereby achieving tertiary cleaning and improving the cleaning effect.
[0022] 2. The radial cleaning mechanism and the axial cleaning mechanism of the present invention cooperate with each other to synchronously clean the axial and radial directions of the U-shaped plate, and the cleaning effect is good. The flip plate in the radial cleaning mechanism automatically flips during the cleaning process, and automatically throws impurities out of the U-shaped plate, thereby preventing dust and impurities from falling back into the U-shaped plate with the reciprocating motion.
[0023] 3. The present invention performs secondary spraying on the inner wall of the stainless steel pipe by two spraying assemblies symmetrically arranged in the spraying mechanism, and the spraying effect is good. The two spraying assemblies swing back and forth in an alternating manner, and evenly spray the bottom and side walls of the plate rolled into a U shape in an alternating manner, thereby improving the uniformity of the spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a stereoscopic diagram of the overall structure of the present invention.
[0025] Figure 2 It is a top view of the overall structure of the present invention.
[0026] Figure 3 It is a three-dimensional diagram of the workbench, servo motor, rolling mechanism, guide clamping mechanism, laser welding machine and welding box of the present invention.
[0027] Figure 4 It is a partially cutaway stereoscopic view of the rolling cleaning mechanism of the present invention.
[0028] Figure 5 It is a three-dimensional diagram of the guide clamping mechanism of the present invention.
[0029] Figure 6 It is a partially cutaway stereoscopic view of the axial cleaning mechanism and the radial cleaning mechanism of the present invention.
[0030] Figure 7 It is a partially cutaway stereoscopic view of the axial cleaning mechanism of the present invention.
[0031] Figure 8 It is a partially cutaway stereoscopic view of the radial cleaning mechanism of the present invention.
[0032] Fig. 9 For the present invention Figure 8A magnified schematic diagram of area A in the middle.
[0033] Fig.10 For the present invention Figure 8 Enlarged schematic diagram of area B in the middle.
[0034] Fig.11 It is a partial cross-sectional view of the spraying mechanism of the present invention.
[0035] Fig.12 It is a stereoscopic diagram of the No. 2 driving motor, No. 4 transmission shaft, reciprocating rotating assembly and spraying assembly of the present invention.
[0036] In the figure: 1. workbench; 2. base; 3. servo motor; 4. rolling cleaning mechanism; 41. retracting assembly; 411. vertical plate; 412. No. 1 mounting shaft; 413. No. 2 mounting shaft; 42. gear box; 43. rolling erasing assembly; 431. fixed roller; 432. sliding block; 433. No. 1 slideway; 434. No. 1 fixed plate; 435. lifting plate; 436. hydraulic cylinder; 437. No. 1 ear plate; 438. movable roller; 44. guide roller; 5. rolling mechanism; 51. upper roller; 52. No. 2 slideway; 53. connecting shaft; 54. No. 2 fixed plate; 55. lower roller; 56. No. 1 slideway; 6. guide clamping mechanism; 61. clamping roller; 62 , fixed box; 63, two-way screw rod; 64, movable arm; 7, axial cleaning mechanism; 71, inverted U-shaped mounting frame; 72, No. 1 driving motor; 73, No. 1 transmission shaft; 74, reciprocating swing assembly; 741, No. 1 mounting plate; 742, swing plate; 743, No. 2 transmission shaft; 744, No. 1 limiting groove; 745, arc-shaped gear block; 746, No. 1 rotating disk; 75, reciprocating moving assembly; 751, No. 1 rack; 752, No. 1 limiting slide rail; 753, inverted L-shaped arm; 754, No. 3 fixed plate; 76, axial cleaning assembly; 761, threaded rod; 762, lifting plate; 763, axial inner wall cleaning head; 77, supporting seat; 8, radial cleaning mechanism; 81, No. 2 mounting plate; 82, reciprocating lifting assembly; 821, No. 3 transmission shaft; 822, No. 1 L-shaped rod; 823, No. 2 rotating disk; 824, movable plate; 825, No. 2 rack; 826, No. 2 limiting groove; 827, No. 1 driving spur gear; 828, bearing plate; 83, reciprocating rotating assembly; 831, inverted U-shaped frame; 832, large ring gear; 833, driven spur gear; 834, No. 2 L-shaped rod; 835, small ring gear; 84, radial inner wall cleaning assembly; 841, radial inner wall cleaning head; 842, fixed frame; 843, fixed shaft; 844, flip plate; 845, arc plate; 846, arc groove; 847, pulley; 85, radial outer wall cleaning assembly; 851. Radial outer wall cleaning head; 852. L-shaped plate; 853. Fixed block; 854. Mounting groove; 855. No. 3 L-shaped rod; 9. Spraying mechanism; 91. Spraying box; 92. No. 2 driving motor; 93. No. 4 transmission shaft; 94. Arc-shaped supporting plate; 95. Reciprocating rotating assembly; 951. No. 2 active spur gear; 952. No. 2 limiting slide rail; 953. No. 3 rack; 954. Sun-shaped slide rail; 955. Rotating rod; 956. No. 1 fixed seat; 96. Spraying assembly; 961. No. 2 fixed seat; 962. Swinging shaft; 963. Spraying head; 964. Delivery pipe; 10. Transmission box; 11. Transmission rod; 12. Laser welding machine; 13. Welding box. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1 and Figure 2 A processing system for manufacturing stainless steel pipes for heat exchangers includes a workbench 1, a rolling cleaning mechanism 4 is arranged on the left side of the top of the workbench 1, a plurality of rolling mechanisms 5 are evenly installed on the top of the workbench 1 from left to right, an axial cleaning mechanism 7, a radial cleaning mechanism 8 and a spraying mechanism 9 are arranged in the middle of the upper surface of the workbench 1, the axial cleaning mechanism 7 is located on the left side of the radial cleaning mechanism 8, and the spraying mechanism 9 is located on the right side of the radial cleaning mechanism 8; a base 2 is fixedly connected to the left rear side of the top of the workbench 1, a servo motor 3 is fixedly connected to the top of the base 2, a transmission rod 11 is fixedly connected to the output end of the servo motor 3, and a transmission rod 11 is fixedly connected to the top right side of the workbench 1 There is a welding box 13, and a laser welding machine 12 is fixedly installed on the top of the welding box 13. During use, the present invention utilizes a rolling cleaning mechanism 4 to clean the upper and lower surfaces of the stainless steel plate that has not been rolled, and the stainless steel plate is rolled into a tube through the cooperation of the multi-stage rolling mechanism 5. The axial cleaning mechanism 7 performs axial staggered reciprocating cleaning on the inner wall of the plate rolled into a U shape, and the radial cleaning mechanism 8 performs circumferential staggered reciprocating cleaning on the inner and outer walls of the plate rolled into a U shape simultaneously, and the spraying mechanism 9 performs staggered reciprocating swing spraying on the inner wall of the plate rolled into a U shape. The laser welding machine 12 is used to weld the rolled plate into a stainless steel tube.
[0039] See also Figure 2 and Figure 4 The rolling cleaning mechanism 4 includes a retractable assembly 41, a gear box 42 and a rolling erasing assembly 43. The rolling erasing assembly 43 is arranged on the front side of the retractable assembly 41. The rolling erasing assembly 43 includes four No. 1 fixed plates 434 fixedly connected to the left side of the top of the workbench 1 and arranged in a matrix. The tops of the two No. 1 fixed plates 434 symmetrically located on the left and right are rotatably connected to a fixed roller 431.
[0040] See also Figure 2 and Figure 4Each No. 1 fixed plate 434 has a No. 1 slide groove 433 in the middle, and the four No. 1 slide grooves 433 are slidably connected with sliding blocks 432 inside, and a movable roller 438 is rotatably connected between the two sliding blocks 432 symmetrically on the left and right. The left and right ends of the central axis of the movable roller 438 are rotatably sleeved with No. 1 ear plates 437, and the bottoms of the four No. 1 ear plates 437 are commonly fixedly connected with a lifting plate 435, and the bottom center of the lifting plate 435 is fixedly connected with a hydraulic cylinder 436, and the fixed end of the hydraulic cylinder 436 is fixedly installed on the upper surface of the workbench 1, and the front side of the rolling and erasing component 43 is symmetrically fixedly connected with two A side panel is provided, and a guide roller 44 is rotatably connected between the two side panels. The gear box 42 is connected to the transmission rod 11 through a bevel gear. The retracting assembly 41 includes a vertical plate 411 fixedly connected to the left rear side of the top of the workbench 1. A No. 1 mounting shaft 412 and a No. 2 mounting shaft 413 are rotatably connected on the right side of the vertical plate 411. A No. 1 reel for winding the cleaning non-woven fabric is fixedly sleeved on the right end of the No. 1 mounting shaft 412. A No. 2 reel for unwinding the cleaning non-woven fabric is fixedly sleeved on the right end of the No. 2 mounting shaft 413. The No. 1 mounting shaft 412 is connected to the gear box 42 through a belt drive.
[0041] During the use of the roller cleaning mechanism 4, the cleaning non-woven fabric is firstly wound onto the No. 2 reel on the No. 2 mounting shaft 413, and then the cleaning non-woven fabric is passed through the bottom of the fixed roller 431 and then wound through the guide roller 44, and then the cleaning non-woven fabric is passed through the top of the movable roller 438 and then wound onto the No. 1 reel on the No. 1 mounting shaft 412, and the stainless steel sheet to be processed is passed between the non-woven fabric layer between the fixed roller 431 and the movable roller 438, and then the hydraulic cylinder 436 is started, and the output end of the hydraulic cylinder 436 drives the lifting plate 435 and the No. 1 ear plate 435 thereon. 37 rises, synchronously driving the movable roller 438 to rise, so that the non-woven fabric layer contacts the upper and lower surfaces of the stainless steel plate to be processed, and the servo motor 3 is started. The output end of the servo motor 3 synchronously drives the transmission rod 11 to rotate, and synchronously drives the gear box 42 to rotate through the bevel gear. At the same time, the synchronous belt drive drives the No. 1 mounting shaft 412 and the No. 1 reel thereon to rotate, and the No. 1 reel is used to realize the winding of the clean non-woven fabric, so that the clean non-woven fabric is synchronously driven to move with the transportation of the stainless steel plate to be processed, thereby realizing mobile cleaning, replacing different fixed clean non-woven fabrics, and there is no need for frequent replacement.
[0042] See also Figure 1 and Figure 3The outer wall of the transmission rod 11 is sleeved with a plurality of transmission boxes 10 corresponding to the rolling mechanisms 5 one by one. The rolling mechanism 5 includes two No. 2 fixed plates 54 symmetrically fixedly connected to the top of the workbench 1 front and back. The two No. 2 fixed plates 54 are each provided with a No. 2 slide groove 52 in the upper and middle parts. The two No. 2 fixed plates 54 are connected to a connecting shaft 53 for common rotation at the bottom. A lower roller 55 is fixedly sleeved at the middle part of the connecting shaft 53. The connecting shaft 53 is connected to the transmission rod 11 through a worm gear. A No. 1 slider 56 is slidably connected inside the No. 2 slide groove 52. An upper roller 51 is connected to the two No. 1 sliders 56 for common rotation. The No. 1 slider 56 is fixed to the No. 2 fixed plate 54 through bolts.
[0043] The output end of the servo motor 3 drives the transmission rod 11 to rotate, while synchronously driving the worm gear inside the transmission box 10 to rotate synchronously, and at the same time drives the connecting shaft 53 and the lower roller 55 thereon to rotate, and the lower roller 55 is used to extrude and convey the stainless steel plate from left to right, and at the same time, the No. 1 slider 56 is slid along the No. 2 slide groove 52 to adjust the distance between the upper roller 51 and the lower roller 55, and the upper roller 51 and the lower roller 55 are used to roll the stainless steel plate, and the plate is rolled into a U shape after passing through the three rolling mechanisms 5.
[0044] See also Figure 1 and Figure 5 A plurality of guide clamping mechanisms 6 are evenly fixedly installed on the top of the workbench 1. The guide clamping mechanism 6 is located between two adjacent rolling mechanisms 5. The guide clamping mechanism 6 includes a fixed box 62 fixedly connected to the top of the workbench 1. A limiting hole is provided on the top of the fixed box 62, and a bidirectional screw rod 63 is rotatably connected inside the fixed box 62. The front end of the bidirectional screw rod 63 rotates through the front side of the fixed box 62 and is fixedly connected to an adjusting square rod. Both front and rear ends of the bidirectional screw rod 63 are threadedly connected to a movable arm 64 through a ball nut. The top of the movable arm 64 passes through the top of the limiting hole and is rotatably connected to a clamping roller 61 for clamping and shaping the stainless steel pipe.
[0045] During use of the guide clamping mechanism 6, the wrench is connected to the adjusting square rod, and the rotating wrench synchronously drives the bidirectional screw 63 to rotate, and synchronously drives the movable arm 64 and the clamping roller 61 thereon to move centripetally, and the clamping roller 61 is used to clamp the rolled plate plastically.
[0046] See also Figure 1 and Figure 6The axial cleaning mechanism 7 includes an inverted U-shaped mounting frame 71 fixedly connected to the top of the workbench 1, and two reciprocating swinging components 74 are symmetrically arranged on the front and rear of the top surface inside the inverted U-shaped mounting frame 71. The bottom of the two reciprocating swinging components 74 are each provided with a reciprocating moving component 75, and the bottom of the reciprocating moving component 75 is provided with an axial cleaning component 76; a No. 1 driving motor 72 is fixedly connected to the center of the top of the inverted U-shaped mounting frame 71, and the output end of the No. 1 driving motor 72 rotates through the top of the inverted U-shaped mounting frame 71 and is fixedly connected to a No. 1 transmission shaft 73.
[0047] See also Figure 6 and Figure 7 The reciprocating swing component 74 includes a No. 1 mounting plate 741 fixedly connected to the top surface of the inner part of the inverted U-shaped mounting frame 71, a No. 2 transmission shaft 743 is rotatably connected to the bottom of the No. 1 mounting plate 741, the No. 2 transmission shaft 743 and the No. 1 transmission shaft 73 are driven by a bevel gear, the No. 2 transmission shaft 743 is fixedly connected to a No. 1 rotating disk 746 at one end away from the No. 1 driving motor 72, a No. 1 limiting pin is provided at an eccentric position of the No. 1 rotating disk 746, the top of the inner wall of the inverted U-shaped mounting frame 71 is rotatably connected to a swing plate 742 through a rotating pin, a No. 1 limiting groove 744 is provided in the middle of the swing plate 742, the limiting pin is slidably connected to the inside of the No. 1 limiting groove 744 up and down, and an arc-shaped tooth block 745 is fixedly connected to the bottom of the swing plate 742.
[0048] See also Figure 1 , Figure 6 and Figure 7 The reciprocating moving assembly 75 includes a No. 1 limiting slide rail 752 fixedly connected to the middle of the side wall of the inverted U-shaped mounting frame 71, and a No. 1 rack 751 meshing with the arc-shaped gear block 745 is slidably connected to the top of the No. 1 limiting slide rail 752. Two inverted L-shaped arms 753 are fixedly connected to the No. 1 rack 751 near the side of the No. 1 driving motor 72, and the bottom of the two inverted L-shaped arms 753 is fixedly connected to the No. 3 fixing plate 754. The axial cleaning assembly 76 includes a threaded rod 761 that rotates and passes through the top center of the No. 3 fixing plate 754. The threaded rod A lifting plate 762 is fixedly connected to the bottom of 761, a nut is threadedly connected to the middle of the threaded rod 761, two guide rods are symmetrically slidably penetrated from the top of the No. 3 fixed plate 754, and the bottoms of the two guide rods are fixedly connected to the top of the lifting plate 762, and an axial inner wall cleaning head 763 is fixedly connected to the side of the lifting plate 762 close to the No. 1 driving motor 72, a non-woven fabric cleaning layer is fixedly installed at the bottom of the axial inner wall cleaning head 763, a supporting seat 77 is arranged directly below the axial inner wall cleaning head 763, and the supporting seat 77 is fixedly connected to the top of the workbench 1.
[0049] The spacing between the axial inner wall cleaning head 763 and the supporting seat 77 is adjusted according to the thickness of the plate, and the nut on the threaded rod 761 is rotated with a wrench to drive the lifting plate 762 and the axial inner wall cleaning head 763 thereon to move upward, and the reversal drives the axial inner wall cleaning head 763 to move downward, and then the plate that is rolled into a U shape by the rolling mechanism 5 and the guide clamping mechanism 6 is transported to the supporting seat 77 to ensure that the non-woven fabric at the bottom of the axial inner wall cleaning head 763 fits the inside of the U-shaped plate. At this time, the No. 1 drive motor 72 is started to drive the No. 1 transmission shaft 73 to rotate, and the No. 2 transmission shaft is synchronously driven by the bevel gear. The movable shaft 743 and the No. 1 rotating disk 746 thereon rotate, and then the No. 1 limit pin on the No. 1 rotating disk 746 drives the swing plate 742 to swing back and forth around the rotating pin, and the front and rear swing plates 742 swing in opposite directions. At the same time, the No. 1 rack 751 and the inverted L-shaped arm 753 thereon are driven to move back and forth alternately through the arc-shaped tooth block 745, and then the No. 3 fixed plate 754, the threaded rod 761 and the lifting plate 762 are synchronously driven to move back and forth alternately, and finally the axial inner wall cleaning head 763 and the non-woven fabric cleaning layer thereon are synchronously driven to move back and forth alternately, thereby realizing the axial staggered reciprocating cleaning of the inner wall of the U-shaped plate.
[0050] See also Figure 1 , Figure 6 and Figure 8 The radial cleaning mechanism 8 includes a No. 2 mounting plate 81 fixedly connected to the right side of the inverted U-shaped mounting frame 71, a reciprocating lifting assembly 82 is arranged on the right side of the No. 2 mounting plate 81, a reciprocating rotating assembly 83 is arranged on the right side of the reciprocating lifting assembly 82, a radial inner wall cleaning assembly 84 for radially cleaning the inner wall of the stainless steel pipe and a radial outer wall cleaning assembly 85 for radially cleaning the outer wall of the stainless steel pipe are arranged on the right side of the reciprocating rotating assembly 83, two No. 3 slide grooves are symmetrically arranged on the right side of the No. 2 mounting plate 81, and the two No. 3 slide grooves are slidably connected to the No. 2 sliders, and the reciprocating lifting assembly 82 includes a No. 2 slider fixedly connected to the No. 2 slider The No. 1 L-shaped rod 822 on the right side has a movable plate 824 fixedly connected between the two No. 1 L-shaped rods 822, a No. 2 limiting groove 826 is opened in the middle of the movable plate 824, a No. 3 transmission shaft 821 rotates and passes through the middle of the No. 2 mounting plate 81, the No. 3 transmission shaft 821 is connected to the No. 1 transmission shaft 73 through a bevel gear, the No. 3 transmission shaft 821 is fixedly connected to the end away from the No. 1 transmission shaft 73 with a No. 2 rotating disk 823, a No. 2 limiting pin slidably connected to the inside of the No. 2 limiting groove 826 is fixedly connected to the right eccentric position of the No. 2 rotating disk 823, and a No. 2 rack 825 is fixedly connected to the bottom of the movable plate 824 through a fixing rod.
[0051] See also Figure 6 and Figure 8The reciprocating rotating assembly 83 includes an inverted U-shaped frame 831 fixedly connected to the top of the workbench 1, a bearing plate 828 is fixedly connected to the top center of the inverted U-shaped frame 831, a rotating shaft is rotatably connected to the middle of the bearing plate 828, one end of the rotating shaft is fixedly sleeved with a No. 1 driving spur gear 827 meshing with the No. 2 rack 825, a large ring gear 832 and a small ring gear 835 are rotatably connected to the right side of the inverted U-shaped frame 831, and the small ring gear 835 is located inside the large ring gear 832, a driven spur gear 833 meshing with the large ring gear 832 and the small ring gear 835 is fixedly sleeved on the other end of the rotating shaft, and a No. 2 L-shaped rod 834 is fixedly connected to the right rear side of the small ring gear 835.
[0052] See also Figure 6 , Figure 8 and Fig. 9 The radial inner wall cleaning assembly 84 includes a radial inner wall cleaning head 841 fixedly connected to the rear side of the No. 2 L-shaped rod 834, a non-woven fabric layer for cleaning the inner wall of the stainless steel pipe is arranged at the bottom of the radial inner wall cleaning head 841, two No. 2 ear plates are fixedly connected symmetrically on the left and right sides of the top front side of the radial inner wall cleaning head 841, a fixed shaft 843 is connected and rotated together between the No. 2 ear plates, a flip plate 844 is fixedly sleeved and fixed in the middle of the fixed shaft 843, a pulley 847 is fixedly sleeved after the right end of the fixed shaft 843 rotates through the No. 2 ear plate, a fixed frame 842 is fixedly connected to the front middle of the top of the workbench 1, an arc plate 845 is fixedly connected to the horizontal section of the fixed frame 842, an arc groove 846 is opened in the middle of the arc plate 845, and a pulley 847 is slidably connected inside the arc groove 846.
[0053] See also Figure 6 , Figure 8 and Fig.10 The radial outer wall cleaning component 85 includes a No. 3 L-shaped rod 855 fixedly connected to the right front side of the large ring tooth 832, an L-shaped plate 852 is fixedly connected to the top of the vertical section of the No. 3 L-shaped rod 855, a mounting groove 854 is opened in the middle of the vertical section of the L-shaped plate 852, and bolts are connected to the mounting groove 854 for sliding up and down. A fixing block 853 is attached to the rear side of the vertical section of the L-shaped plate 852, and the fixing block 853 and the L-shaped plate 852 are fixedly connected by bolts and nuts. A radial outer wall cleaning head 851 is fixedly connected to the rear side of the fixing block 853, and a non-woven fabric layer for cleaning the inner wall of the stainless steel pipe is arranged at the bottom of the radial outer wall cleaning head 851.
[0054] When the axial cleaning of the inside of the plate rolled into a U shape is completed, the No. 1 transmission shaft 73 drives the No. 3 transmission shaft 821 and the No. 2 rotating disk 823 thereon to rotate through the bevel gear, and drives the movable plate 824 to reciprocate up and down through the No. 2 limit pin on the No. 2 rotating disk 823. The No. 1 L-shaped rod 822 and the No. 3 slide groove are used to limit the movable plate 824. The movable plate 824 synchronously drives the No. 2 rack 825 to reciprocate up and down, and then synchronously drives the No. 1 active spur gear 827 and the driven spur gear 833 to reciprocate, and synchronously drives the large ring gear 832 and the small ring gear 835 to reciprocate and rotate alternately, and at the same time drives the radial inner wall cleaning head 841 and the radial outer wall cleaning head 851 to reciprocate and stagger the inner and outer walls of the U-shaped plate to perform radial cleaning, thereby achieving the inner and outer cleaning of the U-shaped plate. The outer wall is cleaned at the same time, and the movement of the radial inner wall cleaning head 841 synchronously drives the fixed shaft 843 and the pulley 847 to move, and then the pulley 847 slides along the arc groove 846. When the pulley 847 slides to the top of the arc groove 846, the flip plate 844 automatically flips over to throw out the impurities and dust accumulated on the inner wall of the U-shaped plate. When it is necessary to adjust the position of the radial outer wall cleaning head 851 according to the thickness of the plate, the nut on the bolt inside the mounting groove 854 is screwed at this time, and the crimping fixation between the fixing block 853 and the L-shaped plate 852 is loosened, and the fixing block 853 and the L-shaped plate 852 are moved upward or downward along the mounting groove 854, thereby synchronously driving the radial outer wall cleaning head 851 to move upward or downward, so as to adjust the distance between the radial outer wall cleaning head 851 and the radial inner wall cleaning head 841.
[0055] See also Figure 1 , Fig.11 and Fig.12The spraying mechanism 9 includes a spraying box 91 fixedly connected to the top of the workbench 1, a No. 2 driving motor 92 is fixedly connected to the top center of the spraying box 91, two reciprocating rotating components 95 are symmetrically arranged on the top surface of the interior of the spraying box 91, and a spraying component 96 for spraying the inner wall of the stainless steel pipe is arranged on the side of the two reciprocating rotating components 95 away from the No. 2 driving motor 92. The reciprocating rotating component 95 includes a No. 1 fixed seat 956 fixedly connected to the top surface of the interior of the spraying box 91, and a No. 4 transmission shaft 93 is rotatably connected to the bottom of the No. 1 fixed seat 956, and the No. 4 transmission shaft 93 is connected to the output end of the No. 2 driving motor 92 through a bevel gear. The end of the No. 4 transmission shaft 93 away from the No. 2 driving motor 92 is fixedly connected to a rotating rod 955, and the end of the rotating rod 955 away from the No. 2 driving motor 92 is slidably connected to a Japanese-shaped slide rail 954 through a No. 3 slider, and the Japanese-shaped slide rail 954 is away from the No. 4 transmission One end of the shaft 93 is fixedly connected to a No. 3 rack 953, and the spray assembly 96 includes a No. 2 fixed seat 961 fixedly connected to the inner top surface of the spray box 91, and the bottom of the No. 2 fixed seat 961 is rotatably connected to a swing shaft 962, and one end of the swing shaft 962 is fixedly sleeved with a No. 2 active spur gear 951 meshing with the No. 3 rack 953, and the bottom outer wall of the No. 2 fixed seat 961 is fixedly connected to a No. 2 limiting slide rail 952, and the No. 2 limiting slide rail 952 is slidably connected to the No. 3 rack 953, and the other end of the swing shaft 962 is fixedly connected to a spray head 963 at the bottom, and a plurality of nozzles are evenly installed at the bottom of the spray head 963, and a delivery pipe 964 is fixedly connected to the rear end of the spray head 963, and the delivery pipe 964 is connected to the spray machine through a joint, and an arc-shaped supporting plate 94 for supporting stainless steel pipes is fixedly connected to the inner bottom surface of the spray box 91, and an inlet is opened on the left side of the spray box 91, and an outlet is opened on the right side of the spray box 91.
[0056] When the cleaning is completed, the sprayer is started, and the sprayer conveys the coating material to the spray head 963 through the conveying pipe 964, and then sprays it out through the nozzle on the spray head 963. At this time, the second drive motor 92 is started, and the output end of the second drive motor 92 drives the fourth transmission shaft 93 to rotate through the bevel gear, and then synchronously drives the rotating rod 955 to rotate, thereby driving the slider on the rotating rod 955 to reciprocate up and down along the sun-shaped slide rail 954, and then drives the sun-shaped slide rail 954 and the third rack 9 thereon. 53 slides back and forth along the No. 2 limiting slide rail 952, further synchronously drives the No. 2 active spur gear 951 to rotate back and forth, thereby synchronously driving the swing shaft 962 and the spray head 963 thereon to swing back and forth for spraying, realizing two-stage and staggered reciprocating spraying, and the spraying uniformity is good. After the spraying is completed, the U-shaped sheet is rolled into a tube under the action of the three rolling mechanisms 5 and the guide clamping mechanism 6 on the right, and then enters the welding box 13 for limiting and fixing, and finally welded by the laser welding machine 12.
[0057] Working principle: During use, the present invention uses the rolling cleaning mechanism 4 to clean the upper and lower surfaces of the uncoiled plate, thereby achieving primary cleaning of the plate, uses the curling mechanism 5 to curl, uses the guide clamping mechanism 6 to perform plasticity, uses the axial cleaning mechanism 7 to perform axial reciprocating and staggered cleaning on the plate rolled into a U shape, and uses the radial cleaning mechanism 8 to perform radial reciprocating and staggered cleaning on the plate rolled into a U shape, thereby achieving axial and radial staggered cleaning with good cleaning effect.
[0058] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A processing system for manufacturing stainless steel pipes for heat exchangers, comprising a workbench (1), characterized in that: A rolling cleaning mechanism (4) is arranged on the left side of the top of the workbench (1); a plurality of rolling mechanisms (5) are evenly installed from left to right on the top of the workbench (1); an axial cleaning mechanism (7), a radial cleaning mechanism (8) and a spraying mechanism (9) are arranged in the middle of the upper surface of the workbench (1); the axial cleaning mechanism (7) is located on the left side of the radial cleaning mechanism (8), and the spraying mechanism (9) is located on the right side of the radial cleaning mechanism (8); The rolling cleaning mechanism (4) comprises a retractable assembly (41), a gear box (42) and a rolling erasing assembly (43); the rolling erasing assembly (43) is arranged at the front side of the retractable assembly (41); the rolling erasing assembly (43) comprises four No. 1 fixed plates (434) fixedly connected to the left side of the top of the workbench (1) and arranged in a matrix; the tops of two No. 1 fixed plates (434) symmetrical to the left and right are rotatably connected to a fixed roller (431); The axial cleaning mechanism (7) comprises an inverted U-shaped mounting frame (71) fixedly connected to the top of the workbench (1); two reciprocating swing assemblies (74) are symmetrically arranged on the top surface of the inverted U-shaped mounting frame (71) in the front and rear directions; a reciprocating moving assembly (75) is arranged at the bottom of the two reciprocating swing assemblies (74); and an axial cleaning assembly (76) is arranged at the bottom of the reciprocating moving assembly (75); The radial cleaning mechanism (8) comprises a second mounting plate (81) fixedly connected to the right side of the inverted U-shaped mounting frame (71); a reciprocating lifting assembly (82) is arranged on the right side of the second mounting plate (81); a reciprocating rotating assembly (83) is arranged on the right side of the reciprocating lifting assembly (82); a radial inner wall cleaning assembly (84) for radially cleaning the inner wall of the stainless steel pipe and a radial outer wall cleaning assembly (85) for radially cleaning the outer wall of the stainless steel pipe are arranged on the right side of the reciprocating rotating assembly (83); The spraying mechanism (9) comprises a spraying box (91) fixedly connected to the top of the workbench (1), a second drive motor (92) being fixedly connected to the center of the top of the spraying box (91), two reciprocating rotating assemblies (95) being symmetrically arranged on the top surface inside the spraying box (91), and a spraying assembly (96) for spraying the inner wall of the stainless steel pipe being arranged on the side away from the second drive motor (92) of the two reciprocating rotating assemblies (95).
2. A processing system for manufacturing stainless steel pipes for heat exchangers according to claim 1, characterized in that: The workbench (1) is fixedly connected to a base (2) on the left rear side of the top, a servo motor (3) is fixedly connected to the top of the base (2), a transmission rod (11) is fixedly connected to the output end of the servo motor (3), a welding box (13) is fixedly connected to the right side of the top of the workbench (1), a laser welding machine (12) is fixedly installed on the top of the welding box (13), a plurality of transmission boxes (10) corresponding to the rolling mechanisms (5) are sleeved on the outer wall of the transmission rod (11), and the rolling mechanism (5) comprises two No. 2 fixed plates (10) symmetrically fixedly connected to the top of the workbench (1) 54), a No. 2 slide groove (52) is provided in the middle and upper parts of the two No. 2 fixed plates (54), a connecting shaft (53) is connected to the bottom of the two No. 2 fixed plates (54) for common rotation, a lower roller (55) is fixedly sleeved in the middle of the connecting shaft (53), the connecting shaft (53) and the transmission rod (11) are connected through a worm gear, a No. 1 slider (56) is slidably connected inside the No. 2 slide groove (52), an upper roller (51) is connected to the two No. 1 sliders (56) for common rotation, and the No. 1 slider (56) and the No. 2 fixed plate (54) are locked and fixed by bolts.
3. A heat exchanger stainless steel pipe manufacturing processing system according to claim 2, characterized in that: A No. 1 slide groove (433) is provided in the middle of each No. 1 fixed plate (434), and a sliding block (432) is slidably connected inside each of the four No. 1 slide grooves (433), and a movable roller (438) is rotatably connected between two symmetrical sliding blocks (432), and a No. 1 ear plate (437) is rotatably sleeved at both ends of the central axis of the movable roller (438), and a lifting plate (435) is fixedly connected at the bottom of the four No. 1 ear plates (437), and a hydraulic cylinder (43) is fixedly connected at the bottom center of the lifting plate (435). 6), the fixed end of the hydraulic cylinder (436) is fixedly mounted on the upper surface of the workbench (1), the front side of the rolling and erasing component (43) is symmetrically fixedly connected to two side plates, and a guide roller (44) is rotatably connected between the two side plates, the gear box (42) and the transmission rod (11) are connected via a bevel gear, and the retracting and releasing component (41) includes a vertical plate (411) fixedly connected to the left rear side of the top of the workbench (1), and the right side of the vertical plate (411) is rotatably connected to a first mounting shaft (412) and a second mounting shaft (413).
4. A processing system for manufacturing stainless steel pipes for heat exchangers according to claim 3, characterized in that: The right end of the No. 1 mounting shaft (412) is fixedly sleeved with a No. 1 reel for winding the clean non-woven fabric, and the right end of the No. 2 mounting shaft (413) is fixedly sleeved with a No. 2 reel for unwinding the clean non-woven fabric. The No. 1 mounting shaft (412) and the gear box (42) are connected via a belt drive.
5. A processing system for manufacturing heat exchanger stainless steel pipes according to claim 2, characterized in that: A plurality of guide clamping mechanisms (6) are evenly fixedly installed on the top of the workbench (1). The guide clamping mechanism (6) is located between two adjacent rolling mechanisms (5). The guide clamping mechanism (6) comprises a fixed box (62) fixedly connected to the top of the workbench (1). A limit hole is provided on the top of the fixed box (62), and a bidirectional screw rod (63) is rotatably connected inside the fixed box (62). The front end of the bidirectional screw rod (63) rotates through the front side of the fixed box (62) and is fixedly connected to an adjustment square rod. Both front and rear ends of the bidirectional screw rod (63) are threadedly connected to a movable arm (64) through a ball nut. The top of the movable arm (64) passes through the top of the limit hole and is rotatably connected to a clamping roller (61) for clamping and shaping the stainless steel pipe.
6. A processing system for manufacturing stainless steel pipes for heat exchangers according to claim 1, characterized in that: The center of the top of the inverted U-shaped mounting frame (71) is fixedly connected to a No. 1 driving motor (72); the output end of the No. 1 driving motor (72) rotates through the top of the inverted U-shaped mounting frame (71) and is fixedly connected to a No. 1 transmission shaft (73); the reciprocating swing assembly (74) comprises a No. 1 mounting plate (741) fixedly connected to the top surface of the inside of the inverted U-shaped mounting frame (71); the bottom of the No. 1 mounting plate (741) is rotatably connected to a No. 2 transmission shaft (743); the No. 2 transmission shaft (743) and the No. 1 transmission shaft (73) are driven by bevel gears; the No. 2 transmission shaft (743) is away from the No. 1 driving motor. One end of the machine (72) is fixedly connected to a No. 1 rotating disk (746), a No. 1 limiting pin is arranged at an eccentric position of the No. 1 rotating disk (746), a swing plate (742) is rotatably connected to the top of the inner wall of the inverted U-shaped mounting frame (71) through a rotating pin, a No. 1 limiting groove (744) is arranged in the middle of the swing plate (742), the limiting pin is slidably connected to the inside of the No. 1 limiting groove (744) up and down, an arc-shaped tooth block (745) is fixedly connected to the bottom of the swing plate (742), and the reciprocating moving component (75) comprises a No. 1 limiting slide rail (752) fixedly connected to the middle of the side wall of the inverted U-shaped mounting frame (71).
7. A processing system for manufacturing stainless steel pipes for heat exchangers according to claim 6, characterized in that: The top of the No. 1 limiting slide rail (752) is slidably connected to a No. 1 rack (751) meshing with the arc-shaped gear block (745); the No. 1 rack (751) is symmetrically fixedly connected to one side of the No. 1 driving motor (72) and has two inverted L-shaped arms (753); the bottoms of the two inverted L-shaped arms (753) are commonly fixedly connected to a No. 3 fixing plate (754); the axial cleaning assembly (76) comprises a threaded rod (761) that rotates and passes through the top center of the No. 3 fixing plate (754); the bottom of the threaded rod (761) is fixedly connected to a lifting plate (762) A nut is threadedly connected at the middle of the threaded rod (761), two guide rods are symmetrically slidably penetrated at the top of the third fixing plate (754), and the bottoms of the two guide rods are fixedly connected to the top of the lifting plate (762), and an axial inner wall cleaning head (763) is fixedly connected to the side of the lifting plate (762) close to the first driving motor (72), and a non-woven cleaning layer is fixedly installed at the bottom of the axial inner wall cleaning head (763), and a supporting seat (77) is arranged directly below the axial inner wall cleaning head (763), and the supporting seat (77) is fixedly connected to the top of the workbench (1).
8. The processing system for manufacturing heat exchanger stainless steel pipes according to claim 1, characterized in that: The right side of the No. 2 mounting plate (81) is provided with two No. 3 slide grooves symmetrically arranged front and back, and the two No. 3 slide grooves are both slidably connected with the No. 2 sliders, the reciprocating lifting assembly (82) comprises a No. 1 L-shaped rod (822) fixedly connected to the right side of the No. 2 slider, a movable plate (824) is fixedly connected between the two No. 1 L-shaped rods (822), a No. 2 limiting groove (826) is arranged in the middle of the movable plate (824), a No. 3 transmission shaft (821) is rotatably passed through the middle of the No. 2 mounting plate (81), the No. 3 transmission shaft (821) is connected to the No. 1 transmission shaft (73) through a bevel gear, and the No. 3 transmission shaft (821) is away from the No. 1 transmission shaft (7 3) is fixedly connected to one end of a No. 2 rotating disk (823), a No. 2 limit pin slidably connected to the inside of a No. 2 limit groove (826) is fixedly connected to the right eccentric position of the No. 2 rotating disk (823), a No. 2 rack (825) is fixedly connected to the bottom of the movable plate (824) through a fixing rod, and the reciprocating rotating assembly (83) includes an inverted U-shaped frame (831) fixedly connected to the top of the workbench (1), a bearing plate (828) is fixedly connected to the center of the top of the inverted U-shaped frame (831), a rotating shaft is rotatably connected to the middle of the bearing plate (828), and one end of the rotating shaft is fixedly sleeved with a No. 1 driving spur gear (827) meshing with the No. 2 rack (825).
9. A processing system for manufacturing stainless steel pipes for heat exchangers according to claim 8, characterized in that: The right side of the inverted U-shaped frame (831) is rotatably connected to a large ring gear (832) and a small ring gear (835), the small ring gear (835) is located inside the large ring gear (832), the other end of the rotating shaft is fixedly sleeved with a driven spur gear (833) respectively meshing with the large ring gear (832) and the small ring gear (835), the right rear side of the small ring gear (835) is fixedly connected to a second L-shaped rod (834), the radial inner wall cleaning assembly (84) includes a radial inner wall fixedly connected to the rear side of the second L-shaped rod (834) The inner wall cleaning head (841) is radially disposed at the bottom of the inner wall cleaning head (841) with a non-woven fabric layer for cleaning the inner wall of the stainless steel pipe. Two second ear plates are fixedly connected symmetrically to the front and top sides of the radial inner wall cleaning head (841). The second ear plates are connected to a fixed shaft (843) for common rotation. A flip plate (844) is sleeved and fixedly connected to the middle of the fixed shaft (843). The right end of the fixed shaft (843) rotates through the second ear plate and is fixedly sleeved with a pulley (847). The workbench ( 1) A fixing frame (842) is fixedly connected to the front side of the middle of the top, a curved plate (845) is fixedly connected to the horizontal section of the fixing frame (842), a curved groove (846) is opened in the middle of the curved plate (845), a pulley (847) is slidably connected inside the curved groove (846), a radial outer wall cleaning assembly (85) comprises a third L-shaped rod (855) fixedly connected to the right front side of the large ring gear (832), a top of the vertical section of the third L-shaped rod (855) is fixedly connected to the L-shaped plate (852), L A mounting groove (854) is provided in the middle of the vertical section of the L-shaped plate (852), and bolts are slidably connected inside the mounting groove (854). A fixing block (853) is attached to the rear side of the vertical section of the L-shaped plate (852), and the fixing block (853) and the L-shaped plate (852) are fixedly connected by bolts and nuts. A radial outer wall cleaning head (851) is fixedly connected to the rear side of the fixing block (853), and a non-woven fabric layer for cleaning the inner wall of the stainless steel pipe is provided at the bottom of the radial outer wall cleaning head (851).
10. A processing system for manufacturing stainless steel pipes for heat exchangers according to claim 1, characterized in that: The reciprocating rotating assembly (95) comprises a No. 1 fixed seat (956) fixedly connected to the top surface of the interior of the spray box (91); a No. 4 transmission shaft (93) is rotatably connected to the bottom of the No. 1 fixed seat (956); the No. 4 transmission shaft (93) is connected to the output end of the No. 2 driving motor (92) via a bevel gear; the No. 4 transmission shaft (93) is fixedly connected to a rotating rod (955) at one end away from the No. 2 driving motor (92); the No. 3 sliding block is slidably connected to a spherical slide rail (954) at one end away from the No. 2 driving motor (92); the No. 3 rack (953) is fixedly connected to the end of the spherical slide rail (954) away from the No. 4 transmission shaft (93); the spraying assembly (96) comprises a No. 2 fixed seat (961) fixedly connected to the top surface of the interior of the spray box (91); the No. 2 fixed seat (961) is rotatably connected to the bottom of the No. 4 transmission shaft (93); the No. 4 transmission shaft (93) is connected to the output end of the No. 2 driving motor (92) via a bevel gear; the No. 4 transmission shaft (93) is fixedly connected to a rotating rod (955) at one end away from the No. 2 driving motor (92); the No. 3 sliding block is slidably connected to a spherical slide rail (954) at one end away from the No. 4 transmission shaft (93); The swing shaft (962) is rotatably connected to the swing shaft (962), one end of which is fixedly sleeved with a second active spur gear (951) meshing with a third rack (953), the outer wall of the bottom of the second fixed seat (961) is fixedly connected with a second limiting slide rail (952), the second limiting slide rail (952) and the third rack (953) are slidably connected, the bottom of the other end of the swing shaft (962) is fixedly connected with a spray head (963), a plurality of nozzles are evenly installed at the bottom of the spray head (963), the rear end of the spray head (963) is fixedly connected with a delivery pipe (964), the delivery pipe (964) is connected to the spray machine through a joint, the inner bottom surface of the spray box (91) is fixedly connected with an arc-shaped support plate (94) for supporting the stainless steel pipe, the left side of the spray box (91) is provided with an inlet, and the right side of the spray box (91) is provided with an outlet.
Citation Information
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