Sampling device for food safety detection

By designing an automatic sampling device for food safety testing, the problem of manual sampling troubles and contamination is solved, and an efficient and accurate detection process is achieved.

CN119618742AInactive Publication Date: 2025-03-14NANTONG HONGJI FOOD CO LTD
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Patent Information

Application Number
CN202411963197.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Manual sampling is not only troublesome, but also easily contaminates the sample and affects the accuracy of the detection.

Method used

A sampling device for food safety testing is designed, including a perimeter sampling mechanism and a clearing intelligent controller. The corn starch on the conveyor belt is sampled through an automatic and periodic control of the perimeter sampling mechanism to avoid manual manual operation.

Benefits of technology

This achieves manual sampling without manual sampling, reduces workload for staff, reduces labor costs, prevents samples from being contaminated, and thus improves the accuracy of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a sampling device for food safety detection, which is applied to the field of food detection, and comprises a peripheral self-sampling mechanism and a taking and cleaning intelligent controller, the peripheral self-sampling mechanism comprises an air suction support box, an air guide square pipe and a suction guide powder blocking box, an air suction fan is fixedly mounted in the air suction support box, and a connecting pipe is communicated between the air suction support box and the suction guide powder blocking box; a sliding supporting plate is arranged below the guide suction powder blocking box, a plurality of sampling boxes evenly distributed along a straight line are movably arranged on the sliding supporting plate, a box pushing air cylinder is fixedly installed on the sliding supporting plate, and a linkage assembly is further arranged on the sliding supporting plate; the automatic sampling mechanism can be automatically and periodically controlled by the intelligent picking and cleaning controller to sample corn starch conveyed on the conveying belt, manual sampling is not needed, the automatic picking and cleaning device is very convenient and intelligent, the workload of workers can be effectively reduced, the labor cost is reduced, samples can be prevented from being polluted, and then the detection accuracy can be improved.
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Description

Technical Field

[0001] The invention relates to a sampling device, in particular to a sampling device used for food safety detection in the field of food detection. Background Art

[0002] Food is the basic material for human survival and development, and food safety is directly related to people's life safety and physical health. In order to ensure food safety, food safety testing is required.

[0003] Corn starch is a common corn product. It can not only improve the taste and quality of food, but also can be used to make various foods, such as pastries, noodles, meat products, etc. In order to ensure the safety of corn starch, it is necessary to sample and test the produced corn starch.

[0004] When testing corn starch, sampling is required first. In order to ensure the accuracy and effectiveness of the test, multiple samplings are required. In the prior art, manual sampling is usually performed, which is not only very troublesome, but also easy to contaminate the sample and affect the accuracy of the test. Therefore, we propose a sampling device for food safety testing. Summary of the invention

[0005] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that manual sampling is not only very troublesome, but also easily contaminates the sample, thus affecting the accuracy of the detection.

[0006] In order to solve the above problems, the present invention provides a sampling device for food safety detection, including a circumferential self-sampling mechanism and a cleaning intelligent controller. The circumferential self-sampling mechanism includes an air suction support box, an air guide square tube, and an air suction and powder intercepting box. An air suction fan is fixedly installed in the air suction support box, and a connecting pipe is connected between the air suction support box and the air suction and powder intercepting box. A sliding support plate is arranged below the air suction and powder intercepting box, and a plurality of sampling boxes evenly distributed along a straight line are movably arranged on the sliding support plate. A box pushing cylinder is fixedly installed on the sliding support plate, and a linkage component is also arranged on the sliding support plate. The linkage component includes a plurality of box frames movably mounted on the plurality of sampling boxes, and adjacent sets of boxes are respectively movably mounted on the plurality of sampling boxes. The box frames are fixedly connected by a connecting rod, and a push plate is fixedly installed on one of the box frames, the output end of the box pushing cylinder is against the push plate, a sample dropping hole is opened on the outer wall of the air guide square tube, a powder blocking hole is opened on the outer wall of the suction and powder blocking box away from the connecting tube, a matching intercepting net is fixedly installed in the powder blocking hole, a sampling hole matching the sample dropping hole is opened on the top of the sampling box, and an air guide hole matching the powder blocking hole is opened on the side wall of the sampling box. A sampling control module and a box pushing control module are arranged in the cleaning intelligent controller, the sampling control module is signal-connected with the suction fan and the box pushing control module, and the box pushing control module is signal-connected with the box pushing cylinder.

[0007] In the above-mentioned sampling device for food safety testing, the intelligent controller can automatically and periodically control the weekly sampling mechanism to sample the corn starch transported on the conveyor belt, without the need for manual sampling.

[0008] As a further improvement of the present application, the suction guiding powder blocking box is located between the suction support box and the air guiding square tube, the air guiding square tube is configured to be L-shaped, and the end of the air guiding square tube close to the suction guiding powder blocking box is configured to be sealed, and the end away from the suction guiding powder blocking box is configured to be open, one of the sampling boxes is located directly below the sampling hole, and the sampling box is slidingly and sealingly connected to the air guiding square tube and the suction powder blocking box, the air guiding square tube is fixedly connected to the suction guiding powder blocking box by a fixing rod, the sliding support plate is fixedly connected to the suction support box by a fixing plate, and an exhaust hole is provided on the outer wall of the suction support box away from the connecting tube.

[0009] As a further improvement of the present application, a cycle setting module is also provided in the intelligent controller for cleaning. The cycle setting module is signal-connected to the sampling control module. Those skilled in the art can set the sampling cycle and other related parameters through the cycle setting module.

[0010] As a further improvement of the present application, a pair of side sealing plates matching the sampling holes are fixedly installed on the sampling box, and a pair of top sealing plates matching the air guide holes are fixedly installed on the suction powder blocking box. The side sealing plates and the top sealing plates can seal the sampling holes and the air guide holes respectively to prevent the samples from being contaminated.

[0011] As a further improvement of the present application, a connecting sleeve matching the output end of the pushing box cylinder is fixedly connected to one side of the pushed plate close to the pushing box cylinder, and a movable sleeve of the connecting sleeve is arranged on the output end of the pushing box cylinder, which can improve the stability of the pushing box cylinder when pushing the sampling box.

[0012] As another improvement of the present application, a residue cleaning control module is further provided in the intelligent cleaning controller, and the sampling device also includes an adjusting residue cleaning mechanism, which includes a support frame fixedly installed on the top of the air suction support box, a blowing support box is fixedly installed on the support frame, and an air blowing fan is fixedly installed in the air blowing support box, and the bottom end of the air blowing support box is connected to a blowing guide pipe, and the bottom end of the blowing guide pipe is connected to the connecting pipe.

[0013] As another improved supplement of the present application, the support frame is configured to be L-shaped, a solenoid valve is provided on the connecting pipe, the blow guide pipe is located on the side of the solenoid valve away from the suction support box, a suction hole is opened on the side wall of the blowing support box, and the suction hole is located above the blowing fan.

[0014] As another improved supplement of the present application, the adjusting and cleaning mechanism also includes a support table arranged under the suction support box, a driving motor is fixedly installed on the top of the support table, the output end of the driving motor is fixedly connected to the suction support box, the pushing box control module and the cleaning control module are signal-connected, and the cleaning control module and the blowing fan, the support table, and the solenoid valve are all signal-connected.

[0015] To summarize, the present application uses the combined setting of a weekly self-sampling mechanism and a cleaning intelligent controller, so that the cleaning intelligent controller can automatically and periodically control the weekly self-sampling mechanism to sample the corn starch transported on the conveyor belt, without the need for manual sampling. This is not only very convenient and intelligent, but can also effectively reduce the workload of staff and reduce labor costs, and can also prevent samples from being contaminated, thereby improving the accuracy of detection; by adjusting the setting of the cleaning mechanism, after each sampling is completed, the cleaning mechanism will automatically clean the corn starch remaining on the interception net and in the air guide square tube under the control of the cleaning intelligent controller, thereby improving the accuracy of sampling, and further improving the accuracy of detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a sampling device for food safety testing in the first embodiment of the present application; Figure 2 This is a front view structural schematic diagram of a sampling device for food safety testing in the first embodiment of the present application; Figure 3 This is a schematic cross-sectional view of the air suction support box in the first embodiment of the present application; Figure 4 This is a schematic diagram of the cross-sectional structure of the air guide square tube in the first embodiment of the present application; Figure 5 This is a schematic cross-sectional view of the powder suction and interception box in the first embodiment of the present application; Figure 6 This is a system structure block diagram of the intelligent controller in the first embodiment of the present application; Figure 7 This is a schematic diagram of the three-dimensional structure of a sampling device for food safety testing in the second embodiment of the present application; Figure 8 This is a front view structural schematic diagram of a sampling device for food safety testing in a second embodiment of the present application; Fig. 9 This is a schematic cross-sectional view of the blowing support box in the second embodiment of the present application; Fig.10 This is a system structure block diagram of the intelligent controller in the second embodiment of the present application.

[0017] Description of the numbers in the figure: 101. Suction support box; 102. Square air guide tube; 103. Suction powder blocking box; 104. Suction fan; 105. Connecting pipe; 106. Sliding support plate; 107. Sampling box; 108. Box push cylinder; 109. Sample drop hole; 110. Powder blocking hole; 111. Intercepting net; 112. Inlet hole; 113. Air guide hole; 114. Connecting rod; 115. Connecting plate; 116. Exhaust hole; 117. Side sealing plate; 118. Top sealing plate; 119. Solenoid valve; 002. Cleaning intelligent controller; 301. Box frame; 302. Push plate; 401. Support frame; 402. Blowing support box; 403. Blowing fan; 404. Blowing pipe; 405. Support table; 406. Driving motor; 407. Suction hole. DETAILED DESCRIPTION

[0018] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0019] The first implementation method: Figure 1-6 A sampling device for food safety detection is shown, including a weekly self-sampling mechanism and a cleaning intelligent controller 002. The weekly self-sampling mechanism includes an air suction support box 101, an air guide square tube 102, and an air suction powder intercepting box 103. The air suction powder intercepting box 103 is located between the air suction support box 101 and the air guide square tube 102. The air guide square tube 102 is configured to be L-shaped, and the end of the air guide square tube 102 close to the air suction powder intercepting box 103 is configured to be sealed, and the end away from the air suction powder intercepting box 103 is configured to be open. An air suction fan 104 is fixedly installed in the air suction support box 101. It is connected with a connecting pipe 105, and a sliding support plate 106 is arranged below the powder suction and intercepting box 103. A plurality of sampling boxes 107 evenly distributed along a straight line are movably arranged on the sliding support plate 106, and a box pushing cylinder 108 is fixedly installed on the sliding support plate 106. A linkage component is also arranged on the sliding support plate 106, and the linkage component includes a plurality of box frames 301 which are movably mounted on the plurality of sampling boxes 107, and adjacent box frames 301 are fixedly connected by connecting rods, and a pushed plate 302 is fixedly installed on one of the box frames 301, and the output end of the box pushing cylinder 108 is against the pushed plate 302.

[0020] See also Figure 1-5A sample drop hole 109 is provided on the outer wall of the air guiding square tube 102, a powder blocking hole 110 is provided on the outer wall of the suction guiding powder blocking box 103 away from the connecting tube 105, and a matching interception net 111 is fixedly installed in the powder blocking hole 110. A sampling hole 112 matching the sample drop hole 109 is provided on the top of the sampling box 107, and an air guiding hole 113 matching the powder blocking hole 110 is provided on the side wall of the sampling box 107. One of the sampling boxes 107 is located directly below the sample drop hole 109, and the sampling box 107 is slidingly and sealingly connected to the air guiding square tube 102 and the suction guiding powder blocking box 103. The air guiding square tube 102 is fixedly connected to the suction guiding powder blocking box 103 through a connecting rod 114, and the sliding support plate 106 is fixedly connected to the suction support box 101 through a connecting plate 115. An exhaust hole 116 is provided on the outer wall of the suction support box 101 away from the connecting tube 105.

[0021] See also Figure 6 The cleaning intelligent controller 002 is provided with a sampling control module and a box pushing control module. The sampling control module is connected to the suction fan 104 and the box pushing control module by signal. The box pushing control module is connected to the box pushing cylinder 108 by signal. The cleaning intelligent controller 002 is also provided with a cycle setting module. The cycle setting module is connected to the sampling control module by signal. Those skilled in the art can set the sampling cycle and other related parameters through the cycle setting module.

[0022] The sampling device is installed next to the conveyor belt for conveying corn starch, and one end (the open end) of the air-guiding square tube 102 away from the suction and powder-blocking box 103 is directly above the conveyor belt. The intelligent controller 002 will control the self-sampling mechanism to sample the corn starch on the conveyor belt once every period of time. Each time sampling is performed, the sampling control module will start the suction fan 104 to provide suction force. This suction force can act on the corn starch under the transmission of the connecting tube 105, the suction and powder-blocking box 103, the powder-blocking hole 110, the air-guiding hole 113, the sampling hole 112, the sampling hole 109, the air-guiding square tube 102, etc., so that the corn starch is sucked into the sampling box 107. The interception net 111 will intercept the corn starch to prevent the corn starch from entering the suction and powder-blocking box 103. After a certain period of time, the sampling control module will turn off the suction fan 104 and wait for a certain period of time for the floating corn starch to sink. After that, the sampling control module will send a signal to the box pushing control module. After receiving the signal, the box pushing control module will start the box pushing cylinder 108, so that the box pushing cylinder 108 pushes the pushed plate 302, thereby driving all the sampling boxes 107 to move forward together until the next empty sampling box 107 is pushed to the bottom of the sampling hole 109. In this way, one sampling can be completed. The cleaning intelligent controller 002 will periodically control the weekly self-sampling mechanism to perform the above operations, so that the corn starch can be sampled automatically and periodically. Therefore, through the joint setting of the weekly self-sampling mechanism and the cleaning intelligent controller 002, the cleaning intelligent controller 002 can automatically and periodically control the weekly self-sampling mechanism to sample the corn starch transported on the conveyor belt, without manual sampling. It is not only very convenient and intelligent, but can also effectively reduce the workload of staff and reduce labor costs. It can also prevent samples from being contaminated, thereby improving the accuracy of detection.

[0023] See also Figure 1-2 A pair of side sealing plates 117 matching the sampling hole 112 are fixedly installed on the sampling box 107, and a pair of top sealing plates 118 matching the air guide hole 113 are fixedly installed on the suction powder blocking box 103. The side sealing plates 117 and the top sealing plates 118 can respectively seal the sampling hole 112 and the air guide hole 113 to prevent the sample from being contaminated. A connecting sleeve matching the output end of the pushing box cylinder 108 is fixedly connected to the side of the pushed plate 302 close to the pushing box cylinder 108. The connecting sleeve is movably sleeved on the output end of the pushing box cylinder 108, which can improve the stability of the pushing box cylinder 108 when pushing the sampling box 107.

[0024] The second implementation method: Figure 7-10A sampling device for food safety detection is shown. Different from the first embodiment, a cleaning control module is also provided in the cleaning intelligent controller 002. The sampling device also includes an adjusting cleaning mechanism. The adjusting cleaning mechanism includes a support frame 401 fixedly installed on the top of the suction support box 101, a blowing support box 402 is fixedly installed on the support frame 401, and a blowing fan 403 is fixedly installed in the blowing support box 402. The bottom end of the blowing support box 402 is connected to a blowing pipe 404, and the bottom end of the blowing pipe 404 is connected to the connecting pipe 105. The support frame 401 is set to an L shape, and an electric The magnetic valve 119 and the blow pipe 404 are located on the side of the solenoid valve 119 away from the suction support box 101. An suction hole 407 is opened on the side wall of the blowing support box 402. The suction hole 407 is located above the blowing fan 403. The regulating and cleaning mechanism also includes a support platform 405 arranged below the suction support box 101. A driving motor 406 is fixedly installed on the top of the support platform 405. The output end of the driving motor 406 is fixedly connected to the suction support box 101. The pushing box control module and the cleaning control module are signal-connected. The cleaning control module and the blowing fan 403, the support platform 405, and the solenoid valve 119 are all signal-connected.

[0025] Each time sampling is performed, after the box-pushing cylinder 108 pushes the next empty sampling box 107 to the right below the sample-dropping hole 109, the box-pushing control module sends a signal to the residual cleaning control module. After receiving the signal, the residual cleaning control module starts the driving motor 406, so that the driving motor 406 drives the suction support box 101, the air guide square tube 102, etc. to rotate a certain angle, so that the air guide square tube 102 is away from the conveyor belt, and then the residual cleaning control module closes the solenoid valve 119 and starts the blowing fan 403, so that the blowing fan 403 provides a blowing force, under the action of the blowing force, the interception net 111 and the air guide square tube 102 can be removed. The residual corn starch in the tube 102 is cleaned out. After a certain period of time, the residual cleaning control module will turn off the air blowing fan 403 and open the solenoid valve 119, and then the residual cleaning control module will control the driving motor 406 to drive the suction support box 101, the air guide square tube 102, etc. to rotate and reset. Therefore, by adjusting the setting of the residual cleaning mechanism, after each sampling is completed, the residual cleaning mechanism will be adjusted under the control of the cleaning intelligent controller 002 to automatically clean the residual corn starch on the intercepting net 111 and the air guide square tube 102, thereby improving the accuracy of sampling, and further improving the accuracy of detection.

[0026] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. A sampling device for food safety testing, comprising a self-sampling mechanism and a sampling intelligent controller (002), characterized in that: The self-sampling mechanism comprises an air suction support box (101), an air guide square tube (102), and an air suction guide powder intercepting box (103); an air suction fan (104) is fixedly installed in the air suction support box (101); a connecting tube (105) is connected between the air suction support box (101) and the air suction guide powder intercepting box (103); a sliding support plate (106) is arranged below the air suction guide powder intercepting box (103); a plurality of sampling boxes (107) evenly distributed along a straight line are movably arranged on the sliding support plate (106); a box pushing cylinder (108) is fixedly installed on the sliding support plate (106); a linkage component is also arranged on the sliding support plate (106); the linkage component comprises a plurality of box frames (301) movably mounted on the plurality of sampling boxes (107), respectively; adjacent box frames (301) are fixedly connected by connecting rods, and one of the box frames (301) is connected to the other by a connecting rod. ) is fixedly mounted with a push plate (302), the output end of the push box cylinder (108) is against the push plate (302), a sample drop hole (109) is provided on the outer wall of the air guide square tube (102), a powder blocking hole (110) is provided on the outer wall of the suction and guide powder blocking box (103) away from the connecting tube (105), a matching interception net (111) is fixedly mounted in the powder blocking hole (110), and the sampling box (107 ) is provided with a sampling hole (112) matching the sample drop hole (109) on the top, and an air guide hole (113) matching the powder blocking hole (110) is provided on the side wall of the sampling box (107). A sampling control module and a box pushing control module are provided in the cleaning intelligent controller (002). The sampling control module is connected to the suction fan (104) and the box pushing control module by signal, and the box pushing control module is connected to the box pushing cylinder (108) by signal; The suction guiding powder intercepting box (103) is located between the suction support box (101) and the air guiding square tube (102); the air guiding square tube (102) is configured to be L-shaped, and the end of the air guiding square tube (102) close to the suction guiding powder intercepting box (103) is configured to be sealed, and the end away from the suction guiding powder intercepting box (103) is configured to be open; one of the sampling boxes (107) is located directly below the sample drop hole (109), and the sampling box (107) is connected to the air guiding square tube (102), the suction guiding powder intercepting box (103) and the air guiding square tube (102). ) are connected in a sliding and sealing manner, the air guide square tube (102) is fixedly connected to the suction guide and powder blocking box (103) via a fixing rod (114), the sliding support plate (106) is fixedly connected to the suction support box (101) via a fixing plate (115), and an exhaust hole (116) is provided on the outer wall of the suction support box (101) on the side away from the connecting tube (105), and a cycle setting module is also provided in the cleaning intelligent controller (002), and the cycle setting module is connected to the sampling control module by signal.

2. A sampling device for food safety detection according to claim 1, characterized in that: A pair of side sealing plates (117) matching the sampling holes (112) are fixedly mounted on the sampling box (107), and a pair of top sealing plates (118) matching the air guide holes (113) are fixedly mounted on the powder suction and intercepting box (103).

3. A sampling device for food safety detection according to claim 1, characterized in that: A connecting sleeve matching the output end of the pushing box cylinder (108) is fixedly connected to one side of the pushed plate (302) close to the pushing box cylinder (108), and the connecting sleeve is movably mounted on the output end of the pushing box cylinder (108).

4. A sampling device for food safety detection according to claim 1, characterized in that: The cleaning intelligent controller (002) is also provided with a residual cleaning control module, and the sampling device also includes an adjusting residual cleaning mechanism, the adjusting residual cleaning mechanism includes a support frame (401) fixedly mounted on the top of the suction support box (101), an air blowing support box (402) is fixedly mounted on the support frame (401), an air blowing fan (403) is fixedly mounted inside the air blowing support box (402), the bottom end of the air blowing support box (402) is connected to a blowing pipe (404), and the bottom end of the blowing pipe (404) is connected to the connecting pipe (105).

5. A sampling device for food safety detection according to claim 4, characterized in that: The support frame (401) is arranged in an L shape, the connecting pipe (105) is provided with a solenoid valve (119), the blowing pipe (404) is located on a side of the solenoid valve (119) away from the air suction support box (101), and an air suction hole (407) is opened on a side wall of the air blowing support box (402), and the air suction hole (407) is located above the air blowing fan (403).

6. A sampling device for food safety detection according to claim 5, characterized in that: The regulating and cleaning mechanism further comprises a support platform (405) arranged below the air suction support box (101); a driving motor (406) is fixedly mounted on the top of the support platform (405); an output end of the driving motor (406) is fixedly connected to the air suction support box (101); the box pushing control module is signal-connected to the cleaning control module; and the cleaning control module is signal-connected to the air blowing fan (403), the support platform (405), and the solenoid valve (119).