Sampling inspection device in electronic product production system and sampling inspection method thereof
By designing a sampling device including assembly mounting frame, conveyor belt, gantry and electric push rod, the problem of difficulty in adapting to electronic products in the prior art is solved, and flexible sampling and positioning of products of different shapes is achieved, production efficiency is improved and tool wear risk is reduced.
Patent Information
- Application Number
- CN202411914785.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing electronic product sampling devices are difficult to adapt to electronic products of various shapes, resulting in frequent replacement of grab tools, shutdown operations, and affecting production efficiency.
A sampling device including assembly mounting frame, conveyor belt, gantry and electric push rod is designed. Through a structure composed of a pump pipe and an air pump, combined with an adjustable clamping plate, flexible clamping and positioning of electronic products in different shapes is achieved.
It realizes flexible sampling of electronic products of various shapes, reduces the frequency of tool replacement, avoids production interruptions, improves production efficiency, and reduces the risk of tool wear and damage.
Smart Images

Figure CN119619567A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electronic product detection, in particular to a random inspection device and a random inspection method in an electronic product production system. Background Art
[0002] The electronic product sampling device consists of a conveying mechanism, a sampling mechanism and a detection area. When the product reaches the sampling position, the sampling controller triggers the movement of the robotic arm according to the preset sampling rules. The robotic arm moves to the top of the product, takes the product from the conveyor belt through the grabbing tool at the end, and then moves it to the detection table in the detection area and puts it down.
[0003] Most gripping tools can only be used for electronic products of specific shapes, such as square smart watches, round electronic sensors, and wearable devices of irregular shapes. When faced with production line sampling of products of various shapes, it may be necessary to frequently replace gripping tools. Each tool change requires downtime and adjustment of the robot arm parameters to adapt to the new tool, which will cause production interruptions and affect the efficiency of the overall process. Summary of the invention
[0004] The object of the present invention is to provide a random inspection device and a random inspection method in an electronic product production system to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sampling inspection device in an electronic product production system, comprising an assembly mounting frame and a conveyor belt transmission-connected to the assembly mounting frame, a gantry frame is fixedly installed on the top of the conveyor belt, a first electric push rod is fixedly installed on the top of the gantry frame, a rectangular mounting frame is fixedly installed on the bottom end of the piston rod of the first electric push rod, a second electric push rod is fixedly installed on both sides of the rectangular mounting frame, the piston rod of the second electric push rod is located in the rectangular mounting frame, and a moving rod is fixedly installed on the piston rods of the two second electric push rods, a cross bar is fixedly installed transversely in the rectangular mounting frame, the cross bar is movably inserted in the moving rod, and one of the moving rods An exhaust pipe is fixedly installed at the bottom of the rod, an air pump is fixedly installed on the gantry, a gas delivery pipe is arranged between the exhaust pipe and the air pump for connection, an upper steam plate is fixedly installed at the bottom of the exhaust pipe, a lower steam plate is arranged at the bottom of the upper steam plate, the upper steam plate and the lower steam plate are fixedly connected by a snap buckle, a gas exhaust valve is fixedly installed at the center position of the upper steam plate, a third electric push rod is fixedly installed at the bottom of the other moving rod, a U-shaped mounting frame is fixedly installed at the bottom end of the piston rod of the third electric push rod, stepper motors are arranged on both sides of the U-shaped mounting frame, positive and negative threaded rods are fixedly installed on the output shaft of the stepper motor, and clamping plates are threadedly connected to the positive and negative threaded rods.
[0006] Preferably, the horizontal plane corresponding to the bottom of the lower steam tray is lower than the horizontal plane corresponding to the clamping plate.
[0007] Preferably, the air extraction pipe and the third electric push rod are arranged symmetrically.
[0008] Preferably, a guide rail is fixedly installed on the feeding side of the gantry, an end cover is fixedly installed on the end of the guide rail away from the gantry, a moving component is slidably connected to the guide rail, a driving gear is fixedly installed on the output shaft of the moving component, a rack is fixedly installed on the upper surface of the guide rail, and the driving gear is transmission connected to the rack.
[0009] Preferably, the bottom of the moving assembly is rotatably connected to a limiting wheel, and the limiting wheel is rollingly connected to the bottom of the guide rail.
[0010] Preferably, a transverse mounting frame is fixedly installed on one side of the unloading end of the upper surface of the assembly mounting frame, a fourth electric push rod is fixedly installed in the transverse mounting frame, a receiving plate is fixedly installed on the piston rod of the fourth electric push rod, a limit buckle is fixedly installed on the bottom of the transverse mounting frame, a fixed limit plate is movably installed in the limit buckle, and the fixed limit plate is fixedly installed on the receiving plate near one end of the receiving plate.
[0011] Preferably, the top of the receiving tray is provided with a groove body with the bottom of the inner wall being arranged with one end being higher than the other end.
[0012] Preferably, a fifth electric push rod is fixedly installed on both sides of the inner wall of the assembly and mounting frame, a circular rotating seat is fixedly installed on the piston rod of the fifth electric push rod, a central rotating shaft is rotatably connected in the circular rotating seat, a rotating limit plate is fixedly installed on the circular rotating seat, and a rotating limit plate is also fixedly installed on the central rotating shaft, a telescopic pipe sleeve is also fixedly installed on both sides of the inner wall of the assembly and mounting frame, a telescopic support rod is fixedly installed on the piston rod of the telescopic pipe sleeve, two groups of bottom plates are provided on both sides of the assembly and mounting frame, a sixth electric push rod is fixedly installed on the bottom plate, a spherical shaft is fixedly installed on the piston rod of the sixth electric push rod, a spherical shaft seat is fixedly installed on the back side of the rotating limit plate, the spherical shaft is located in the spherical shaft seat and the spherical shaft is rotatably connected to the spherical shaft seat.
[0013] Preferably, a buffer plate is movably inserted into the rotating limiting plate.
[0014] A random inspection method in an electronic product production system comprises the following steps: S1: The electronic products are placed on the conveyor belt for transportation. According to the distance between the electronic products, the friction between the driving gear and the rack is used to drive the moving component to move on the guide rail. The spacing between the electronic products is the same, thus ensuring that the moving component can position the electronic products in time. S2: According to the width of the electronic product, adjust the distance between the two sets of rotating limit plates and adjust the angle of the rotating limit plates to ensure that the rotating limit plates can better limit and support the electronic products. At the same time, during the rotation of the rotating limit plates, the spherical shaft will rotate in the spherical shaft seat, thereby ensuring the support effect of the rotating limit plates during movement.
[0015] S3: According to the type of electronic product, the corresponding second electric push rod is controlled to work. When facing an electronic product with a flat upper surface, the second electric push rod on the exhaust pipe side is driven. When facing an electronic product with a flat side, the second electric push rod on the third electric push rod side is controlled. The electronic product is adsorbed on the upper and lower steam discs through the structure composed of the upper and lower steam discs, and the two clamping plates are brought close to each other to clamp the electronic product.
[0016] S4: The piston rod of the fourth electric push rod pushes the object receiving plate to move to the lower steam plate or below the positive and negative screw rods, and the clamped electronic product falls on the object receiving plate and slides in the groove body on the upper surface of the object receiving plate.
[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. According to the type of electronic product, the corresponding second electric push rod is controlled to work. When facing the electronic product with a flat upper surface, the second electric push rod on the exhaust pipe side is driven. When facing the electronic product with a flat side, the second electric push rod on the third electric push rod side is controlled. The electronic product is adsorbed on the upper and lower steam discs through the upper and lower steam discs. The two clamping plates are brought close to each other to achieve the clamping of the electronic product. The freely switchable clamping tool can be adjusted according to different shapes to ensure a close fit to the equipment. When the clamping tool can be freely switched according to the shape of the electronic product, it can better adapt to different pressure distribution requirements. Taking the clamping of electronic products with edges as an example, if the tool cannot adjust the shape, the clamping structure of the tool itself or the shell of the electronic product may be damaged due to excessive local pressure. The freely switchable clamping tool can evenly distribute the pressure on the appropriate contact surface, reducing the shortened life of the tool due to excessive wear or damage, thereby reducing the cost of frequent tool replacement for users.
[0018] 2. Electronic products are placed on the conveyor belt for transportation. According to the distance between the electronic products, the friction between the driving gear and the rack is used to drive the mobile component to move on the guide rail. The spacing between the electronic products is the same, thereby ensuring the timely positioning of the electronic products by the mobile component. During the production or use of different electronic products, the distance between them may vary due to various factors. By adjusting the position of the monitoring element according to the distance, the monitoring element can always be in the best detection position, and the relevant parameters of each electronic product can be accurately obtained.
[0019] 3. According to the width of the electronic product, adjust the distance between the two sets of rotating limit plates, and adjust the angle of the rotating limit plates to ensure that the rotating limit plates can better limit and support the electronic products. At the same time, during the rotation of the rotating limit plates, the spherical shaft will rotate in the spherical shaft seat to ensure the support effect during the movement of the rotating limit plates. The rotating limit plates can be adjusted to fit closely according to the width of the electronic product. When the electronic product is placed in the space surrounded by the two sets of limit plates, the limit plates can support and fix the product from both sides to prevent the product position from being offset.
[0020] 4. The piston rod of the fourth electric push rod pushes the receiving tray to move to the bottom of the lower steam plate or the positive and negative screw rods. The clamped electronic products fall on the receiving tray and slide in the groove on the upper surface of the receiving tray to ensure that the electronic products are on the inner wall side of the receiving tray, so that the staff can take the electronic products that need to be inspected conveniently. The use of a receiving tray with an inclined inner wall can enable the electronic products to move smoothly along a preset path. For some electronic products with precision components inside, such as hard disk drives or high-precision sensors, this guide can prevent internal components from malfunctioning due to impact, thereby reducing the damage rate of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a front view structural schematic diagram of the present invention.
[0022] Figure 2 It is a side view structural schematic diagram of the present invention.
[0023] Figure 3 It is a schematic diagram of the top view structure of the present invention.
[0024] Figure 4 It is a structural schematic diagram of the corresponding position of the fourth electric push rod of the present invention.
[0025] Figure 5 It is a structural schematic diagram of the corresponding position of the central rotation axis of the present invention.
[0026] Figure 6 It is a structural schematic diagram of the corresponding position of the circular rotating seat of the present invention.
[0027] Figure 7 It is a schematic diagram of the structure at the corresponding position of the spherical shaft of the present invention.
[0028] Figure 8 It is a structural schematic diagram of the corresponding position of the fixed limiting plate of the present invention.
[0029] Fig. 9 It is a structural schematic diagram of the corresponding position of the air pump of the present invention.
[0030] Fig.10 It is a schematic diagram of the structure at the corresponding position of the guide rail of the present invention.
[0031] Fig.11 It is a structural schematic diagram of the corresponding position of the third electric push rod of the present invention.
[0032] Fig.12 It is a structural schematic diagram of the corresponding position of the gas delivery pipe of the present invention.
[0033] Fig.13 It is a structural schematic diagram of the corresponding position of the gas discharge valve of the present invention.
[0034] Fig.14 It is a schematic diagram of the structure at corresponding positions of the positive and negative threaded screws of the present invention.
[0035] In the figure: 1. assembly mounting frame; 2. conveyor belt; 3. gantry; 4. first electric push rod; 5. rectangular mounting frame; 6. second electric push rod; 7. moving rod; 8. cross bar; 9. exhaust pipe; 10. air pump; 11. gas delivery pipe; 12. upper steam plate; 13. lower steam plate; 14. buckle; 15. gas discharge valve; 16. third electric push rod; 17. U-shaped mounting frame; 18. stepper motor; 19. positive and negative threaded rod; 20. clamping plate; 21. guide rail; 22. end cover ; 23. Moving assembly; 24. Driving gear; 25. Rack; 26. Limiting wheel; 27. Horizontal mounting frame; 28. Fourth electric push rod; 29. Holding plate; 30. Limiting buckle; 31. Fixed limiting plate; 32. Fifth electric push rod; 33. Circular rotating seat; 34. Central rotating shaft; 35. Rotating limiting plate; 36. Telescopic sleeve; 37. Telescopic support rod; 38. Bottom plate; 39. Sixth electric push rod; 40. Spherical shaft; 41. Spherical shaft seat; 42. Buffer plate. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figures 1 to 14The present invention provides a technical solution: a sampling inspection device in an electronic product production system, comprising an assembly and mounting frame 1 and a conveyor belt 2 connected to the assembly and mounting frame 1, the conveyor belt 2 is driven by a motor, and the electronic products are placed on the conveyor belt 2 to realize the transportation of the items, a gantry 3 is fixedly installed on the top of the conveyor belt 2, a first electric push rod 4 is fixedly installed on the top of the gantry 3, a rectangular installation frame 5 is fixedly installed on the bottom end of the piston rod of the first electric push rod 4, the rectangular installation frame 5 is driven to rise and fall by the first electric push rod 4, and the rectangular installation frame 5 is a rectangular frame structure, which ensures the lifting of the structure on the rectangular installation frame 5 and assists the sampling inspection of electronic products. , second electric push rods 6 are fixedly installed on both sides of the rectangular installation frame 5, the piston rods of the second electric push rods 6 are located in the rectangular installation frame 5, and moving rods 7 are fixedly installed on the piston rods of the two second electric push rods 6, and a groove for the moving rod 7 to move is opened at the bottom of the rectangular installation frame 5 to ensure the movement stability of the moving rod 7, and the moving rod 7 is pushed to move by the piston rod of the second electric push rod 6. A cross bar 8 is fixedly installed horizontally in the rectangular installation frame 5, and the cross bar 8 is movably inserted in the moving rod 7. The movement of the moving rod 7 is guided by the cross bar 8 to ensure the movement stability of the moving rod 7, and an exhaust pipe is fixedly installed at the bottom of one of the moving rods 7 9, an air pump 10 is fixedly installed on the gantry 3, a gas delivery pipe 11 is arranged between the air extraction pipe 9 and the air pump 10 for connection, an upper steam plate 12 is fixedly installed at the bottom of the air extraction pipe 9, a lower steam plate 13 is arranged at the bottom of the upper steam plate 12, the upper steam plate 12 and the lower steam plate 13 are fixedly connected by a buckle 14, a gas discharge valve 15 is fixedly installed at the center of the upper steam plate 12, the air pump 10 provides air flow movement, the air pump 10 delivers the air flow into the gas delivery pipe 11, and into the air extraction pipe 9, the air flow entering the gas delivery pipe 11 enters the air extraction pipe 9, and then is discharged through the gas discharge valve 15, thereby The disk 13 generates suction or repulsion, thereby realizing the suction and placement of electronic products. A third electric push rod 16 is fixedly installed at the bottom of the other moving rod 7, and a U-shaped mounting frame 17 is fixedly installed at the bottom end of the piston rod of the third electric push rod 16. Stepper motors 18 are arranged on both sides of the U-shaped mounting frame 17. A positive and negative threaded screw 19 is fixedly installed on the output shaft of the stepper motor 18, and a clamping plate 20 is threadedly connected to the positive and negative threaded screw 19. The piston rod of the third electric push rod 16 drives the U-shaped mounting frame 17 to rise and fall, and the output shaft of the stepper motor 18 drives the positive and negative threaded screw 19 to rotate, thereby driving the two clamping plates 20 to move closer to or away from each other.
[0038] The horizontal plane corresponding to the bottom of the lower steam tray 13 is lower than the horizontal plane corresponding to the clamping plate 20, ensuring that the structure composed of the lower steam tray 13 and the clamping plate 20 can clamp the electronic products.
[0039] The air extraction pipe 9 and the third electric push rod 16 are arranged symmetrically.
[0040] A guide rail 21 is fixedly installed on the feeding side of the gantry 3, and an end cover 22 is fixedly installed on the end of the guide rail 21 away from the gantry 3. A moving component 23 is slidably connected to the guide rail 21, and an acoustic wave detection device is arranged at the bottom of the moving component 23 to detect the position of the electronic product. A driving gear 24 is fixedly installed on the output shaft of the moving component 23, and a rack 25 is fixedly installed on the upper surface of the guide rail 21. The driving gear 24 is connected to the rack 25 by transmission. The output shaft of the moving component 23 drives the driving gear 24 to rotate, and the rotation of the driving gear 24 drives the moving component 23 to move in the guide rail 21, thereby changing the position of the acoustic wave detection device at the bottom of the moving component 23, thereby realizing the detection of electronic products at different spacings.
[0041] The bottom of the moving assembly 23 is rotatably connected to a limiting wheel 26 , and the limiting wheel 26 is rollingly connected to the bottom of the guide rail 21 . The limiting wheel 26 limits the movement of the moving assembly 23 to ensure the movement stability of the moving assembly 23 .
[0042] A transverse mounting frame 27 is fixedly installed on one side of the unloading end of the upper surface of the assembly mounting frame 1, and a fourth electric push rod 28 is fixedly installed in the transverse mounting frame 27. A receiving plate 29 is fixedly installed on the piston rod of the fourth electric push rod 28, and a limit buckle 30 is fixedly installed on the bottom of the transverse mounting frame 27. A fixed limit plate 31 is movably installed in the limit buckle 30. The fixed limit plate 31 is fixedly installed on the receiving plate 29 at one end close to the receiving plate 29. The piston rod of the fourth electric push rod 28 pushes the receiving plate 29 to move, and the receiving plate 29 moves to the bottom of the corresponding structure of the lower steam plate 13 and the clamping plate 20 to ensure the acceptance of the sampled electronic products.
[0043] The top of the object-carrying tray 29 is provided with a groove, and the bottom of the inner wall of the groove is arranged with one end higher than the other end. The upper surface of the object-carrying tray 29 is provided with a groove, so as to ensure the movement of electronic products on the upper surface of the object-carrying tray 29.
[0044] A fifth electric push rod 32 is fixedly installed on both sides of the inner wall of the assembly and mounting frame 1, a circular rotating seat 33 is fixedly installed on the piston rod of the fifth electric push rod 32, a central rotating shaft 34 is rotatably connected in the circular rotating seat 33, a rotating limit plate 35 is fixedly installed on the circular rotating seat 33, and a rotating limit plate 35 is also fixedly installed on the central rotating shaft 34. A telescopic sleeve 36 is also fixedly installed on both sides of the inner wall of the assembly and mounting frame 1, and a telescopic support rod 37 is fixedly installed on the piston rod of the telescopic sleeve 36. Two sets of bottom plates 38 are arranged on both sides of the assembly and mounting frame 1, and the bottom plates 38 are fixedly installed with The sixth electric push rod 39, a spherical shaft 40 is fixedly installed on the piston rod of the sixth electric push rod 39, a spherical shaft seat 41 is fixedly installed on the back of the rotating limit plate 35, the spherical shaft 40 is located in the spherical shaft seat 41 and the spherical shaft 40 is rotatably connected to the spherical shaft seat 41, the piston rod of the fifth electric push rod 32 pushes the movement of the two rotating limit plates 35, thereby realizing the mutual approach of the two groups of rotating limit plates 35, ensuring the limiting effect of the electronic product, and the spherical shaft 40 is pushed to move by the piston rod of the sixth electric push rod 39, thereby driving the two rotating limit plates 35 to rotate towards each other.
[0045] A buffer plate 42 is movably inserted in the rotating limiting plate 35 to ensure the limiting of the electronic product and prevent the electronic product from being damaged by pressure.
[0046] A random inspection method in an electronic product production system comprises the following steps: S1: The electronic products are placed on the conveyor belt 2 for conveying. According to the distance between the electronic products, the friction between the driving gear 24 and the rack 25 drives the moving assembly 23 to move on the guide rail 21. The spacing between the electronic products is the same, thereby ensuring that the moving assembly 23 positions the electronic products in time; S2: According to the width of the electronic product, adjust the distance between the two sets of rotating limit plates 35 and adjust the angle of the rotating limit plates 35 to ensure that the rotating limit plates 35 can better limit and support the electronic product. At the same time, during the rotation of the rotating limit plates 35, the spherical shaft 40 will rotate in the spherical shaft seat 41, thereby ensuring the support effect of the rotating limit plates 35 during movement.
[0047] S3: According to the type of electronic product, the corresponding second electric push rod 6 is controlled to work. When facing an electronic product with a flat upper surface, the second electric push rod 6 on the side of the exhaust pipe 9 is driven. When facing an electronic product with a flat side, the second electric push rod 6 on the side of the third electric push rod 16 is controlled. The electronic product is adsorbed on the upper steam plate 12 and the lower steam plate 13 through the structure composed of the upper steam plate 12 and the lower steam plate 13, and the two clamping plates 20 are brought close to each other to clamp the electronic product.
[0048] S4: The piston rod of the fourth electric push rod 28 pushes the object receiving plate 29 to move to the lower steam plate 13 or the positive and negative threaded rods 19, and the clamped electronic products fall on the object receiving plate 29 and slide in the groove body on the upper surface of the object receiving plate 29.
[0049] Working principle: The first step: electronic products are placed on the conveyor belt 2 for transportation. According to the distance between the electronic products, the position of the mobile component 23 on the guide rail 21 is adjusted. The output shaft of the mobile component 23 drives the driving gear 24 to rotate. The friction between the driving gear 24 and the rack 25 drives the mobile component 23 to move on the guide rail 21. At the same time, the limiting wheel 26 on the mobile component 23 can also limit the movement of the mobile component 23 to ensure the movement stability of the mobile component 23. The distance between the mobile component 23 and the gantry 3 is the same as the spacing between the electronic products, thereby ensuring that the mobile component 23 can position the electronic products in time.
[0050] The second step: according to the width of the electronic product, the distance between the two sets of rotating limit plates 35 is adjusted, and the circular rotating seat 33 is pushed to move by the piston rod of the fifth electric push rod 32. The movement of the circular rotating seat 33 drives the rotating limit plate 35 to move, thereby ensuring the limiting effect of the rotating limit plate 35 on the electronic product. When the piston rod of the fifth electric push rod 32 moves, it also drives the telescopic support rod 37 to move, and supports the movement of the rotating limit plate 35 to ensure the movement stability of the rotating limit plate 35. The piston rod of the sixth electric push rod 39 pushes the spherical shaft 40 and the spherical shaft seat 41 to move, thereby driving the two rotating limit plates 35 to rotate closer to each other, and adjusting the angle of the rotating limit plate 35 to ensure that the rotating limit plate 35 can better limit and support the electronic product. At the same time, during the rotation of the rotating limit plate 35, the spherical shaft 40 will rotate in the spherical shaft seat 41, thereby ensuring the support effect of the rotating limit plate 35 during the movement.
[0051] Step 3: According to the type of electronic product, the corresponding second electric push rod 6 is controlled to work. When facing the electronic product with a flat upper surface, the second electric push rod 6 on the side of the exhaust pipe 9 is driven. When facing the electronic product with a flat side, the second electric push rod 6 on the side of the third electric push rod 16 is controlled. The second electric push rod 6 drives the moving rod 7 to move on the rectangular installation frame 5. When the moving rod 7 moves on the rectangular installation frame 5, the moving rod 7 is limited by the cross bar 8 at the same time to ensure the stability of the movement of the moving rod 7. When the exhaust pipe 9 moves to the center position of the rectangular installation frame 5, the first electric push rod 4 pushes the rectangular installation frame 5. The air pump 10 transmits the suction force to the exhaust pipe 9 through the gas delivery pipe 11, and the air flow entering the upper steam plate 12 enters the upper steam plate 12 and the lower steam plate 13 through the gas discharge valve 15, so that the electronic products are adsorbed on the upper steam plate 12 and the lower steam plate 13 through the structure composed of the upper steam plate 12 and the lower steam plate 13. When the third electric push rod 16 moves to the center position of the rectangular installation frame 5, the piston rod of the third electric push rod 16 drives the U-shaped mounting frame 17 to rise and fall, and the output shaft of the stepping motor 18 drives the forward and reverse screws 19 to rotate, thereby driving the two clamping plates 20 to approach each other to achieve the clamping of the electronic products.
[0052] Step 4: The piston rod of the fourth electric push rod 28 pushes the receiving tray 29 to move to the bottom of the lower steam tray 13 or the positive and negative screw rods 19, and the clamped electronic products fall on the receiving tray 29 and slide in the groove body on the upper surface of the receiving tray 29 to ensure that the electronic products are on one side of the inner wall of the receiving tray 29, so as to facilitate the staff to take away the electronic products that need to be inspected.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A sampling inspection device in an electronic product production system, comprising an assembly and mounting frame (1) and a conveyor belt (2) connected to the assembly and mounting frame (1), characterized in that: A gantry (3) is fixedly mounted on the top of the conveyor belt (2), a first electric push rod (4) is fixedly mounted on the top of the gantry (3), a rectangular mounting frame (5) is fixedly mounted on the bottom end of the piston rod of the first electric push rod (4), second electric push rods (6) are fixedly mounted on both sides of the rectangular mounting frame (5), the piston rods of the second electric push rods (6) are located in the rectangular mounting frame (5), and moving rods (7) are fixedly mounted on the piston rods of the two second electric push rods (6), a cross bar (8) is fixedly mounted in the rectangular mounting frame (5) in the horizontal direction, the cross bar (8) is movably plugged into the moving rod (7), an exhaust pipe (9) is fixedly mounted on the bottom of one of the moving rods (7), an air pump (10) is fixedly mounted on the gantry (3), the exhaust pipe (9) and the air pump (10) A gas delivery pipe (11) is provided between the two parts for connection; an upper steam plate (12) is fixedly mounted at the bottom of the exhaust pipe (9); a lower steam plate (13) is provided at the bottom of the upper steam plate (12); the upper steam plate (12) and the lower steam plate (13) are fixedly connected via a buckle (14); a gas discharge valve (15) is fixedly mounted at the center of the upper steam plate (12); a third electric push rod (16) is fixedly mounted at the bottom of the other moving rod (7); a U-shaped mounting frame (17) is fixedly mounted at the bottom end of the piston rod of the third electric push rod (16); stepping motors (18) are provided on both sides of the U-shaped mounting frame (17); a positive and negative threaded rod (19) is fixedly mounted on the output shaft of the stepping motor (18); and a clamping plate (20) is threadedly connected to the positive and negative threaded rod (19).
2. The sampling inspection device in an electronic product production system according to claim 1, characterized in that: The horizontal plane corresponding to the bottom of the lower steam tray (13) is lower than the horizontal plane corresponding to the clamping plate (20).
3. The sampling inspection device in an electronic product production system according to claim 2, characterized in that: The air extraction pipe (9) and the third electric push rod (16) are arranged in a bilaterally symmetrical manner.
4. The sampling inspection device in an electronic product production system according to claim 3, characterized in that: A guide rail (21) is fixedly mounted on the feeding side of the gantry (3); an end cover (22) is fixedly mounted on the end of the guide rail (21) away from the gantry (3); a moving assembly (23) is slidably connected to the guide rail (21); a driving gear (24) is fixedly mounted on the output shaft of the moving assembly (23); a rack (25) is fixedly mounted on the upper surface of the guide rail (21); and the driving gear (24) is drivingly connected to the rack (25).
5. The sampling inspection device in the electronic product production system according to claim 4, characterized in that: The bottom of the moving assembly (23) is rotatably connected to a limiting wheel (26), and the limiting wheel (26) is rollingly connected to the bottom of the guide rail (21).
6. The sampling inspection device in the electronic product production system according to claim 5, characterized in that: A transverse mounting frame (27) is fixedly mounted on one side of the unloading end of the upper surface of the assembly mounting frame (1); a fourth electric push rod (28) is fixedly mounted in the transverse mounting frame (27); a receiving plate (29) is fixedly mounted on the piston rod of the fourth electric push rod (28); a limit buckle (30) is fixedly mounted on the bottom of the transverse mounting frame (27); a fixed limit plate (31) is movably mounted in the limit buckle (30); and the fixed limit plate (31) is fixedly mounted on the receiving plate (29) at one end close to the receiving plate (29).
7. The sampling inspection device in the electronic product production system according to claim 6, characterized in that: The top of the object receiving plate (29) is provided with a groove body with the bottom of the inner wall being arranged with one end being higher than the other.
8. The sampling inspection device in the electronic product production system according to claim 7, characterized in that: A fifth electric push rod (32) is fixedly mounted on both sides of the inner wall of the assembly mounting frame (1); a circular rotating seat (33) is fixedly mounted on the piston rod of the fifth electric push rod (32); a central rotating shaft (34) is rotatably connected to the circular rotating seat (33); a rotating limit plate (35) is fixedly mounted on the circular rotating seat (33); a rotating limit plate (35) is also fixedly mounted on the central rotating shaft (34); telescopic sleeves (36) are also fixedly mounted on both sides of the inner wall of the assembly mounting frame (1); A telescopic support rod (37) is fixedly mounted on the piston rod of the telescopic sleeve (36); two groups of base plates (38) are provided on both sides of the assembly mounting frame (1); a sixth electric push rod (39) is fixedly mounted on the base plate (38); a spherical shaft (40) is fixedly mounted on the piston rod of the sixth electric push rod (39); a spherical shaft seat (41) is fixedly mounted on the back side of the rotating limit plate (35); the spherical shaft (40) is located in the spherical shaft seat (41) and the spherical shaft (40) is rotatably connected to the spherical shaft seat (41).
9. The sampling inspection device in the electronic product production system according to claim 8, characterized in that: A buffer plate (42) is movably inserted into the rotating limit plate (35).
10. A sampling inspection method in an electronic product production system, used in a sampling inspection device in an electronic product production system according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: The electronic products are placed on the conveyor belt (2) for conveyance. According to the distance between the electronic products, the friction between the driving gear (24) and the rack (25) is used to drive the moving component (23) to move on the guide rail (21). The spacing between the electronic products is the same, thereby ensuring that the moving component (23) positions the electronic products in a timely manner. S2: According to the width of the electronic product, the distance between the two sets of rotating limit plates (35) is adjusted, and the angle of the rotating limit plates (35) is adjusted to ensure that the rotating limit plates (35) can better limit and support the electronic product. At the same time, during the rotation of the rotating limit plates (35), the spherical shaft (40) will rotate in the spherical shaft seat (41), thereby ensuring the support effect of the rotating limit plates (35) during the movement process; S3: According to the type of electronic product, the corresponding second electric push rod (6) is controlled to work. When facing an electronic product with a flat upper surface, the second electric push rod (6) on the side of the exhaust pipe (9) is driven. When facing an electronic product with a flat side, the second electric push rod (6) on the side of the third electric push rod (16) is controlled. The electronic product is adsorbed on the upper steam plate (12) and the lower steam plate (13) through the structure composed of the upper steam plate (12) and the lower steam plate (13). The two clamping plates (20) are brought close to each other to achieve clamping of the electronic product. S4: The piston rod of the fourth electric push rod (28) pushes the receiving plate (29) to move to the lower steam plate (13) or the lower portion of the forward and reverse threaded rods (19), and the clamped electronic product falls onto the receiving plate (29) and slides in the groove body on the upper surface of the receiving plate (29).