Sewing production management system and method based on Internet of Things, electronic equipment and medium

By adopting a sewing production management system based on the Internet of Things in clothing enterprises, the problem of inefficient production caused by the chaos in management of traditional clothing enterprises is solved, the digitalization and intelligence of the production process are realized, and the production efficiency and product quality are improved.

CN119671775APending Publication Date: 2025-03-21JACK SEWING MASCH CO LTD
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Patent Information

Application Number
CN202311208646.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-19
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

Traditional clothing companies have inefficient production due to management chaos, and existing ERP systems lack support in production process data and on-site management data and are costly to deploy.

Method used

The sewing production management system based on the Internet of Things is adopted to collect and store operation data through the Internet of Things devices, combine the data from the first and second application terminals to generate production reports, and realize the correlation and binding between processes, workstations, employees and IoT devices.

Benefits of technology

It improves the digitalization and intelligence level of production management, enhances the monitoring and optimization of production efficiency and product quality, and reduces management costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention provides a sewing production management system and method based on the Internet of Things, electronic equipment and a medium, and the system comprises Internet of Things equipment, a first application end, a second application end and a first cloud platform. The data acquisition module is used for acquiring and storing operation data and registration information of the Internet of Things equipment, application data of the first application end and application data of the second application end; the second cloud platform is in communication connection with the first cloud platform through a system interface and is used for generating a production report based on the operation data and the registration information of the Internet of Things equipment, the application data of the first application end and the application data of the second application end; and the third application end is used for displaying the production report. The technical problems of low production efficiency and disordered management of traditional clothing enterprises are solved, production management personnel and employees can be helped to carry out production management and operation more conveniently, digitization and intelligentization of the production process are realized, and the production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of Internet of Things, and relates to a production management system and method, and in particular to a sewing production management system, method, electronic device and medium based on Internet of Things. Background Art

[0002] Garment production is a labor-intensive industry. As one of my country's traditional pillar industries, it plays an important role in the national economy. Although it can solve the employment problem of a large number of laborers, most garment companies are faced with problems such as low personnel quality, chaotic production management and low production efficiency.

[0003] Traditional clothing enterprise managers manage production according to their personal production experience, which often leads to problems such as unreasonable production line layout and waste of production resources. Some clothing enterprises have introduced ERP systems for production management. Although it provides a more comprehensive solution, it lacks production process data and on-site management data and has high implementation and deployment costs. Summary of the invention

[0004] The purpose of this application is to provide a sewing production management system, method, electronic device and medium based on the Internet of Things, which are used to solve the technical problem of low production efficiency caused by chaotic management in traditional clothing enterprises.

[0005] In a first aspect, the present application provides a sewing production management system based on the Internet of Things, including an Internet of Things device, a first application end, a second application end, and

[0006] A first cloud platform, used to collect and store the operation data and registration information of the IoT device, the application data of the first application terminal, and the application data of the second application terminal;

[0007] A second cloud platform is connected to the first cloud platform through a system interface, and is used to generate a production report based on the operation data and registration information of the IoT device, the application data of the first application end, and the application data of the second application end;

[0008] The third application end is used to display the production report.

[0009] In an implementation of the first aspect, the application data of the first application terminal includes first basic data and second basic data which are manually input;

[0010] The first basic data includes customer information, role permissions, department structure, employee data, equipment information, shift information, sewing line data, and defect point information;

[0011] The second basic data includes style information and production order information.

[0012] In an implementation of the first aspect, the application data of the second application end includes manually input sewing line selection information, production registration information, quality inspection registration information, production line material feeding information, production line style change information and production line adjustment information.

[0013] In an implementation of the first aspect, the second cloud platform includes:

[0014] A basic data module, used to establish the first basic data; maintain the sewing line data using the registration information and the employee data, so as to complete the matching between the multiple workstations under the sewing line and the employees and the Internet of Things devices;

[0015] A sewing management module is used to establish the second basic data, generate a production order based on the second basic data; establish a style process table in the production order; call the maintained sewing line data, and assign a corresponding workstation to each process in the style process table to achieve association and binding between processes, workstations, employees and IoT devices;

[0016] A production line recording module, used for performing sewing line selection, production volume registration, quality inspection registration, production line material feeding, production line style change and production line adjustment according to the application data of the second application end during the sewing production process;

[0017] The kanban report module is used to generate the production report through statistical calculation according to the binding relationship between the current process, workstation, employee and IoT device and the operation data of the IoT device.

[0018] In an implementation of the first aspect, the production line recording module includes:

[0019] A sewing line selection unit, configured to determine a target sewing line based on the sewing line selection information;

[0020] A production line registration unit, used for establishing the production registration information and the quality inspection registration information under the target sewing line;

[0021] A production registration and recording unit, used to display and modify the production registration information and the quality inspection registration information;

[0022] A production line feeding unit, used for establishing the production line feeding information under the target sewing line;

[0023] A production line style change unit, used for switching the production order based on the production line style change information;

[0024] The production line adjustment unit is used to adjust the association binding between the process, the workstation, the employee and the IoT device based on the production line adjustment information.

[0025] In an implementation of the first aspect, the basic data module is further used to set the target output of the sewing line in each time period of the day according to the shift time period data.

[0026] In an implementation of the first aspect, the sewing management module is further used to calculate the product beat and thread balance rate according to the current binding relationship.

[0027] In an implementation of the first aspect, the operation data of the Internet of Things device includes thread trimming action time, motor start time, motor stop time, number of needles and presser foot lifting action time.

[0028] In an implementation of the first aspect, the production report includes a production management report, a quality management report, and a work time management report.

[0029] The production management report includes production report, production line hourly output, production line material input details, and production registration details;

[0030] The quality management report includes a quality inspection defect report and a quality inspection defect library;

[0031] The work time management report includes a production line work time report and a work time database.

[0032] In an implementation of the first aspect, it also includes a relay device, a wired network transmission device, and a wireless network transmission device;

[0033] The relay device is used to report the operation data of the Internet of Things device and the registration information to the first cloud platform;

[0034] The wired network transmission device is used to report the application data of the first application terminal to the first cloud platform;

[0035] The wireless network transmission device is used to report the application data of the second application terminal to the first cloud platform.

[0036] In a second aspect, the present application provides a sewing production management method based on the Internet of Things, comprising:

[0037] Collect and store the operation data and registration information of the IoT device, the application data of the first application terminal, and the application data of the second application terminal;

[0038] Generate a production report based on the operation data and registration information of the IoT device, the application data of the first application terminal, and the application data of the second application terminal;

[0039] The production report is displayed.

[0040] In a third aspect, the present application provides an electronic device, including a processor and a memory;

[0041] The memory is used to store computer programs;

[0042] The processor is used to execute the computer program stored in the memory so that the electronic device executes the method described above.

[0043] In a fourth aspect, the present application provides a computer-readable storage medium having a computer program stored thereon, which implements the above-described method when executed by a processor.

[0044] As described above, the IoT-based sewing production management system, method, electronic device and medium described in this application can help production managers and employees to more conveniently manage and operate production, realize the digitization and intelligence of the production process, and improve production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 Shown is a schematic diagram of the structure of a sewing production management system based on the Internet of Things in one embodiment of the present application.

[0046] Figure 2 Shown is a schematic structural diagram of another embodiment of the Internet of Things-based sewing production management system of the present application.

[0047] Figure 3 Shown is a schematic diagram of a role authority maintenance page in an embodiment of a sewing production management system based on the Internet of Things of the present application.

[0048] Figure 4 Shown is a schematic diagram of a sewing line selection page in an embodiment of the sewing production management system based on the Internet of Things of the present application.

[0049] Figure 5 Shown is a schematic diagram of a production registration page in an embodiment of the sewing production management system based on the Internet of Things of the present application.

[0050] Figure 6 Shown is a schematic diagram of a production registration record page in an embodiment of a sewing production management system based on the Internet of Things of the present application.

[0051] Figure 7 Shown is a schematic diagram of a production line material feeding page in one embodiment of a sewing production management system based on the Internet of Things of the present application.

[0052] Figure 8 Shown is a production line operation flow chart of an Internet of Things-based sewing production management system of the present application in one embodiment.

[0053] Fig. 9 Shown is a schematic diagram of a production line adjustment page in an embodiment of the Internet of Things-based sewing production management system of the present application.

[0054] Fig.10 Shown is a schematic diagram of the architecture of a sewing production management system based on the Internet of Things in one embodiment of the present application.

[0055] Fig.11 Shown is a flow chart of the basic data module of the IoT-based sewing production management system of the present application in one embodiment to achieve matching between workstations, employees and IoT devices.

[0056] Fig.12 Shown is a schematic diagram of a sewing line maintenance page in an embodiment of the Internet of Things-based sewing production management system of the present application.

[0057] Fig.13 Shown is a flowchart of the association and binding between processes, workstations, employees and IoT devices in an embodiment of a sewing production management system based on IoT of the present application.

[0058] Fig.14 Shown is a schematic diagram of the factory digital model structure in one embodiment of the sewing production management system based on the Internet of Things of the present application.

[0059] Fig.15 Shown is a flow chart of an embodiment of the sewing production management method based on the Internet of Things of the present application.

[0060] Fig.16 Shown is a schematic structural diagram of an electronic device of the present application in one embodiment.

[0061] Component number description

[0062] 11 IoT devices

[0063] 12 First Application Terminal

[0064] 13 Second application terminal

[0065] 14 First Cloud Platform

[0066] 15 Second Cloud Platform

[0067] 16 Third Application Terminal

[0068] 17 Memory

[0069] 18 Processor DETAILED DESCRIPTION

[0070] The following describes the embodiments of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. The present application can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.

[0071] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application, and thus the drawings only show components related to the present application rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.

[0072] In addition, in this application, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0073] The following embodiments of the present application provide a sewing production management system, method, electronic device and medium based on the Internet of Things, which are applied to clothing production management, can help production managers and employees to more conveniently manage and operate production, realize the digitization and intelligence of the production process, and improve production efficiency and product quality. The technical scheme in the embodiments of the present application will be described in detail below in conjunction with the drawings in the embodiments of the present application.

[0074] See also Figure 1 , which is a schematic diagram of the structure of a sewing production management system based on the Internet of Things in one embodiment of the present application.

[0075] like Figure 1 As shown, this embodiment provides a sewing production management system based on the Internet of Things, including an Internet of Things device 11, a first application terminal 12, a second application terminal 13, a first cloud platform 14, a second cloud platform 15 and a third application terminal 16.

[0076] In one embodiment of the present application, the Internet of Things device 11 includes a general sewing device and a data acquisition device. The sewing device includes but is not limited to a cloth shearing machine, a lockstitch sewing machine, a template machine, and a pattern machine, etc., which are used to automatically generate operation data during operation. The data acquisition device is connected to the sewing device and is used to collect the operation data in real time.

[0077] Specifically, the operation data of the IoT device includes thread trimming action time, motor start time, motor stop time, number of needles and presser foot lifting action time.

[0078] According to actual production needs, multiple IoT devices can be set up in the production management system, and these IoT devices can be reasonably allocated according to the sewing lines. Each of the IoT devices should have registration information, which includes the unique identifier of the device, device type, manufacturer, model, firmware version and other information or attributes. Through the registration information of the IoT device, the system can accurately identify and manage each device, including monitoring the operating status of the device, collecting the operating data generated by the device, performing equipment maintenance and troubleshooting, etc. This can achieve centralized management and optimized scheduling of IoT devices, and improve production efficiency and management level.

[0079] In other embodiments, the IoT device may also be a non-IoT sewing machine provided with an IoT interface module. Through the IoT interface module, a traditional non-IoT sewing machine can achieve connection and data transmission with an IoT system, saving investment costs for enterprises.

[0080] See also Figure 2 , which is a schematic diagram of the structure of another embodiment of the sewing production management system based on the Internet of Things of the present application.

[0081] like Figure 2 As shown, the sewing production management system based on the Internet of Things provided in this embodiment also includes a relay device, and the relay device is used to report the operating data of the Internet of Things device and the registration information to the first cloud platform.

[0082] Specifically, the relay device includes a gateway, which can connect multiple IoT devices at the same time. The gateway has strong computing and communication capabilities, can process and forward the operating data of the IoT devices, and communicate with the first cloud platform.

[0083] In this implementation, the relay device acts as a bridge between the IoT device and the cloud platform, realizing data transmission and management. Through the relay device, the IoT devices can be centrally managed and controlled to improve the efficiency and reliability of the production line.

[0084] The first application terminal 12 is a computer (i.e., a PC terminal) for administrators to query. The application data of the first application terminal includes first basic data and second basic data that are manually input. The first basic data includes customer information, role permissions, department structure, employee data, equipment information, shift time information, sewing line data, and defect point information. The second basic data includes style information and production order information.

[0085] Specifically, the employee data includes the employee's name, department, work number, system user, password, and role configuration. The sewing line data includes the daily target production capacity, specific sewing lines (such as sewing line 1 to sewing line 10), the shifts corresponding to each sewing line, the number of workstations, line leaders, and quality inspectors. The shift time period information includes the start and end time, working hours, and rest time.

[0086] Furthermore, the IoT-based sewing production management system provided in this embodiment also includes a wired network transmission device, and the wired network transmission device is used to report the application data of the first application terminal to the first cloud platform.

[0087] In this embodiment, the user accesses the first cloud platform through the first application terminal via the wired network transmission device to enter the production management system. In the production management system, the user can maintain the application data of the first application terminal.

[0088] See also Figure 3 , showing a schematic diagram of a role authority maintenance page in an embodiment of a sewing production management system based on the Internet of Things of the present application.

[0089] like Figure 3 As shown, users can create system roles by themselves, and the system role set includes but is not limited to administrator, general manager / factory director / production manager, workshop director, team leader, receiver / feeder, quality inspector, lathe operator, IE engineer. Specifically, different system roles can be created according to different production processes.

[0090] Users can also match corresponding role permissions to system roles. When logging into the system with different roles, different functions can be used. For example, administrators can access all background permissions, such as homepage, basic data, sewing management, and dashboard reports. Team leaders can access some background permissions, such as sewing management and dashboard reports. Quality inspectors generally cannot access background permissions.

[0091] The second application terminal 13 is a mobile terminal, and the application data of the second application terminal includes manually input sewing line selection information, production registration information, quality inspection registration information, production line material feeding information, production line style change information and production line adjustment information.

[0092] Furthermore, the Internet of Things-based sewing production management system provided in this embodiment also includes a wireless network transmission device, and the wireless network transmission device is used to report the application data of the second application terminal to the first cloud platform.

[0093] Specifically, the second application terminal 13 can be a mobile device such as a mobile phone or a tablet computer (PAD terminal). The embodiment of the present application does not impose any limitation on the specific type of the second application terminal.

[0094] The wireless network transmission device includes a router, and the user accesses the first cloud platform through the second application terminal via the wireless network transmission device to enter the production management system. In the production management system, the user can maintain the application data of the second application terminal. Before production registration, quality inspection registration, production line feeding, production line repayment and production line adjustment, it is necessary to first select a sewing line to specify an employee of a sewing line to use.

[0095] See also Figure 4 , showing a schematic diagram of a sewing line selection page in an embodiment of a sewing production management system based on the Internet of Things of the present application.

[0096] In this embodiment, the sewing lines available for the user to select at the second application end correspond to the sewing line data of the first application end, that is, if the sewing line data in the application data of the first application end includes sewing line 1 to sewing line 10, then when the user selects the sewing line at the second application end, he can only switch between sewing line 1 to sewing line 10.

[0097] See also Figure 5 , showing a schematic diagram of a production registration page in an embodiment of a sewing production management system based on the Internet of Things of the present application.

[0098] Production registration is usually completed by the quality inspector at the end of the production line. Figure 5 As shown, the production registration content includes the current production order, the target order information corresponding to the current production order, and statistical information. For any target order, the quality inspector can simultaneously input the quality inspection information corresponding to the current sewing line, which includes qualified data, scrap data, rework data, causes of defects, and problematic processes.

[0099] After the production registration is completed, click Submit to upload the relevant data to the cloud platform for storage and registration. Furthermore, after the production registration is completed, the corresponding production registration record can be generated to facilitate users to view and modify historical production registration information and update the cloud platform data. Figure 6 , showing a schematic diagram of a production registration record page in an embodiment of a sewing production management system based on the Internet of Things of the present application.

[0100] In this implementation, employees can use the software application system on the tablet to register production and record the production quantity of each process, which can help production managers understand the production situation of each process in real time and make production plans and scheduling. In addition, they can also take photos or enter relevant information through the tablet, and upload the quality inspection defects to the system for quality management personnel to analyze and process. This helps to discover and solve quality problems in a timely manner and improve product quality.

[0101] See also Figure 7 , showing a schematic diagram of a production line feeding page in one embodiment of a sewing production management system based on the Internet of Things of the present application.

[0102] The material feeding of the production line is generally completed by the staff at the head of the production line to control the raw material input of the current sewing line. Similarly, after the material feeding is completed, the relevant data can be uploaded to the cloud platform for storage and registration by clicking "End Material Feeding".

[0103] In this implementation, production management personnel can set and adjust the parameters of production equipment through a tablet to meet the production needs of different products, thereby improving the flexibility and adaptability of production.

[0104] like Figure 5 and Figure 7 As shown, the production registration page and the production line change page also have the function option of production line change (order change).

[0105] See also Figure 8 , showing a production line operation flow chart of a sewing production management system based on the Internet of Things in one embodiment of the present application.

[0106] The production line change is used to start the next sewing line after the current sewing line has completed the preset target output. The switching order of the sewing lines is specifically operated by the team leader of the sewing line.

[0107] See also Fig. 9 , showing a schematic diagram of a production line adjustment page in an embodiment of a sewing production management system based on the Internet of Things of the present application.

[0108] The content of production line adjustment includes the addition and deletion of processes, IoT devices, and personnel. The purpose of production line adjustment is to adjust and change parameters such as workstation arrangement when an employee suddenly asks for leave or a sewing equipment suddenly breaks down. However, there may be no first application terminal (personal computer) at the production line site. In this case, the second application terminal (tablet) can be used for adjustment. Similarly, after the production line adjustment is completed, by clicking submit, the relevant data can be synchronized to the cloud platform and sent to the first application terminal.

[0109] See also Fig.10, which is a schematic diagram of the architecture of a sewing production management system based on the Internet of Things in one embodiment of the present application.

[0110] like Fig.10 As shown, the present application adopts a first cloud platform 14 and a second cloud platform 15, and realizes the separation of equipment management and production management through the division of the first cloud platform and the second cloud platform. The first cloud platform focuses on equipment management, and is used to collect and store the operation data and registration information of the Internet of Things device, the application data of the first application end, and the application data of the second application end. The second cloud platform focuses on production management, and is connected to the first cloud platform through a system interface, and is used to generate production reports based on the operation data and registration information of the Internet of Things device, the application data of the first application end, and the application data of the second application end.

[0111] In this implementation, a two-cloud platform architecture is adopted, and the functions and performance of each cloud platform can be flexibly expanded and upgraded according to needs, so as to better adapt to production environments of different scales and complexities, and improve the scalability, flexibility, security and reliability of the system.

[0112] Specifically, the second cloud platform includes a basic data module, a sewing management module, a production line record module and a kanban report module.

[0113] See also Fig.11 , showing a flow chart of the basic data module of the IoT-based sewing production management system of the present application in one embodiment to achieve matching between workstations, employees and IoT devices.

[0114] The basic data module is used to establish the first basic data; and to maintain the sewing line data using the registration information and the employee data, so as to complete the matching between the multiple workstations under the sewing line and the employees and the Internet of Things devices.

[0115] See also Fig.12 , showing a schematic diagram of a sewing line maintenance page in an embodiment of a sewing production management system based on the Internet of Things of the present application.

[0116] exist Fig.12 In the embodiment shown, 6 sewing lines correspond to 10 workstations, arranged in a Z-shape, bow-shape or U-shape. By matching the employee data and registration information with the sewing lines, the correspondence between each workstation and one employee and one sewing device can be achieved. It should be noted that although the sewing devices correspond to the workstations one-to-one, one employee can correspond to multiple workstations.

[0117] Furthermore, the basic data module is also used to set the target output of the sewing line in each time period of the day according to the shift time period data.

[0118] See also Fig.13 , showing a flowchart of the association and binding between processes, workstations, employees and IoT devices in an embodiment of a sewing production management system based on IoT of the present application.

[0119] The sewing management module is used to establish the second basic data, generate a production order based on the second basic data; establish a style process table in the production order; call the maintained sewing line data, and assign a corresponding workstation to each process in the style process table to achieve the association and binding between processes, workstations, employees and IoT devices.

[0120] Furthermore, the sewing management module is also used to calculate the product beat and thread balance rate according to the current binding relationship.

[0121] See also Fig.14 , showing a schematic diagram of the factory digital model structure of a sewing production management system based on the Internet of Things in one embodiment of the present application.

[0122] Assume that a tenant is a factory. In order to achieve the order target, the factory needs to set up multiple sewing lines, and allocate employees and IoT devices from the employee pool and equipment pool to multiple workstations under each sewing line. At the same time, each production style can be divided into multiple production orders, and a style process table is established in each production order. The style process table includes the process name, standard working hours, and thread cutting times.

[0123] The production line recording module is used to perform sewing line selection, production registration, quality inspection registration, production line material feeding, production line style change and production line adjustment according to the application data of the second application end during the sewing production process.

[0124] Specifically, the production line recording module includes a sewing line selection unit, a production line registration unit, an output registration and recording unit, a production line feeding unit, a production line style changing unit and a production line adjustment unit.

[0125] The sewing line selection unit is used to determine a target sewing line based on the sewing line selection information.

[0126] The production line registration unit is used to establish the production registration information and the quality inspection registration information under the target sewing line.

[0127] The production registration record unit is used to display and modify the production registration information and the quality inspection registration information.

[0128] The production line feeding unit is used to establish the production line feeding information below the target sewing line.

[0129] The production line style change unit is used to switch the production order based on the production line style change information.

[0130] The production line adjustment unit is used to adjust the association binding between processes, workstations, employees and IoT devices based on the production line adjustment information.

[0131] The kanban report module is used to generate the production report through statistical calculation according to the binding relationship between the current process, workstation, employee and IoT device and the operation data of the IoT device.

[0132] The production reports include production management reports, quality management reports and working time management reports, wherein the production management reports include output reports, production line hourly output, production line material input details, and output registration details; the quality management reports include quality inspection defect reports and quality inspection defect databases; the working time management reports include production line working time reports and working time databases.

[0133] The third application terminal 16 is a production line TV signboard, which is used to display the production report.

[0134] In this implementation, the purpose of setting up a production line TV board is to improve the efficiency and visual management of the production line. By installing a TV board on the production line, key information such as production progress, equipment status, quality indicators, etc. can be displayed in real time, so that the operation of the production line can be seen at a glance. This can help managers and operators better monitor and control the production process, identify problems in a timely manner and take corresponding measures to improve production efficiency and product quality. In addition, the production line TV board can also provide real-time production data analysis and report display to help enterprises optimize production and support decision-making.

[0135] See also Fig.15 , which is a flow chart of an embodiment of a sewing production management method based on the Internet of Things of the present application.

[0136] like Fig.15 As shown, this embodiment provides a sewing production management method based on the Internet of Things, including steps 101 to 103.

[0137] Step 101: Collect and store operation data and registration information of the IoT device, application data of the first application terminal, and application data of the second application terminal.

[0138] Step 102: Generate a production report based on the operation data and registration information of the IoT device, the application data of the first application end, and the application data of the second application end.

[0139] Step 103: Display the production report.

[0140] It should be noted that steps S101 to S103 in this embodiment correspond one-to-one to the structures and principles of the Internet of Things device, the first application terminal, the second application terminal, the first cloud platform, the second cloud platform, and the third application terminal in the above-mentioned sewing production management system based on the Internet of Things. The content of the sewing production management method based on the Internet of Things described in this application includes but is not limited to the above-mentioned steps 101 to 103, and the content of the sewing production management method based on the Internet of Things also includes all the functional methods and steps that can be implemented by the above-mentioned sewing production management system based on the Internet of Things, so it will not be repeated here.

[0141] The protection scope of the sewing production management method based on the Internet of Things described in the embodiment of the present application is not limited to the execution order of the steps listed in this embodiment. All solutions implemented by adding, reducing or replacing steps in the prior art based on the principles of the present application are included in the protection scope of the present application.

[0142] The embodiment of the present application provides a sewing production management system based on the Internet of Things, and the sewing production management system based on the Internet of Things can implement the sewing production management method based on the Internet of Things described in the present application, but the implementation device of the sewing production management method based on the Internet of Things described in the present application includes but is not limited to the structure of the sewing production management system based on the Internet of Things listed in the present embodiment. All structural deformations and replacements of the prior art made according to the principles of the present application are included in the protection scope of the present application.

[0143] See also Fig.16 , which is a schematic diagram of the structure of an electronic device of the present application in one embodiment.

[0144] like Fig.16 As shown, this embodiment provides an electronic device, including a memory 17 and a processor 18.

[0145] The memory 17 is used to store computer programs.

[0146] The processor 18 is used to execute the computer program stored in the memory 17, so that the electronic device executes the above-mentioned sewing production management method based on the Internet of Things.

[0147] In the several embodiments provided in the present application, it should be understood that the disclosed system, device or method can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of modules / units is only a logical function division. There may be other division methods in actual implementation, such as multiple modules or units can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or modules or units, which can be electrical, mechanical or other forms.

[0148] The modules / units described as separate components may or may not be physically separated, and the components displayed as modules / units may or may not be physical modules, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules / units may be selected according to actual needs to achieve the purpose of the embodiments of the present application. For example, the functional modules / units in the various embodiments of the present application may be integrated into one processing module, or each module / unit may exist physically separately, or two or more modules / units may be integrated into one module / unit.

[0149] Those of ordinary skill in the art should further appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in the above description according to function. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.

[0150] The present application embodiment also provides a computer-readable storage medium, on which a computer program is stored, and when the program is executed by the processor, the sewing production management method based on the Internet of Things described above is implemented. It can be understood by ordinary technicians in this field that all or part of the steps in the method for implementing the above embodiment can be completed by instructing the processor through a program, and the program can be stored in a computer-readable storage medium, and the storage medium is a non-transitory medium, such as a random access memory, a read-only memory, a flash memory, a hard disk, a solid-state hard disk, a magnetic tape, a floppy disk, an optical disc, and any combination thereof. The above storage medium can be any available medium that a computer can access or a data storage device such as a server or a data center that includes one or more available media integrations. The available medium can be a magnetic medium (for example, a floppy disk, a hard disk, a tape), an optical medium (for example, a digital video disc (DVD)), or a semiconductor medium (for example, a solid-state hard disk (SSD)), etc.

[0151] The present application embodiment may also provide a computer program product, the computer program product including one or more computer instructions. When the computer instructions are loaded and executed on a computing device, the process or function described in the embodiment of the present application is generated in whole or in part. The computer instructions may be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium, for example, the computer instructions may be transmitted from a website site, computer or data center by wired (e.g., coaxial cable, optical fiber, digital subscriber line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) mode to another website site, computer or data center.

[0152] When the computer program product is executed by a computer, the computer executes the method described in the above method embodiment. The computer program product may be a software installation package, and when the above method is required, the computer program product may be downloaded and executed on a computer.

[0153] The descriptions of the processes or structures corresponding to the above-mentioned figures have different emphases. For parts that are not described in detail in a certain process or structure, please refer to the relevant descriptions of other processes or structures.

[0154] The above embodiments are merely illustrative of the principles and effects of the present application and are not intended to limit the present application. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by a person of ordinary skill in the art without departing from the spirit and technical ideas disclosed in the present application shall still be covered by the claims of the present application.

Claims

1. A sewing production management system based on the Internet of Things, characterized in that: Including an IoT device, a first application end, a second application end, and A first cloud platform, used to collect and store the operation data and registration information of the IoT device, the application data of the first application terminal, and the application data of the second application terminal; A second cloud platform is connected to the first cloud platform through a system interface, and is used to generate a production report based on the operation data and registration information of the IoT device, the application data of the first application end, and the application data of the second application end; The third application end is used to display the production report.

2. The system according to claim 1, characterized in that The application data of the first application terminal includes first basic data and second basic data which are manually input; The first basic data includes customer information, role permissions, department structure, employee data, equipment information, shift information, sewing line data, and defect point information; The second basic data includes style information and production order information.

3. The system according to claim 2, characterized in that The application data of the second application end includes manually input sewing line selection information, production registration information, quality inspection registration information, production line material feeding information, production line style change information and production line adjustment information.

4. The system according to claim 3, characterized in that The second cloud platform includes: A basic data module, used to establish the first basic data; maintain the sewing line data using the registration information and the employee data, so as to complete the matching between the multiple workstations under the sewing line and the employees and the Internet of Things devices; A sewing management module is used to establish the second basic data, generate a production order based on the second basic data; establish a style process table in the production order; call the maintained sewing line data, and assign a corresponding workstation to each process in the style process table to achieve association and binding between processes, workstations, employees and IoT devices; A production line recording module, used for selecting sewing lines, registering production, registering quality inspection, feeding materials to production lines, changing styles of production lines, and adjusting production lines according to the application data of the second application end during the sewing production process; The kanban report module is used to generate the production report through statistical calculation according to the binding relationship between the current process, workstation, employee and IoT device and the operation data of the IoT device.

5. The system according to claim 4, characterized in that The production line recording module includes: A sewing line selection unit, configured to determine a target sewing line based on the sewing line selection information; A production line registration unit, used for establishing the production registration information and the quality inspection registration information under the target sewing line; A production registration and recording unit, used to display and modify the production registration information and the quality inspection registration information; A production line feeding unit, used for establishing the production line feeding information under the target sewing line; A production line style change unit, used for switching the production order based on the production line style change information; The production line adjustment unit is used to adjust the association binding between the process, the workstation, the employee and the IoT device based on the production line adjustment information.

6. The system according to claim 4, characterized in that The basic data module is also used to set the target output of the sewing line in each time period of the day according to the shift time period data.

7. The system according to claim 4, characterized in that The sewing management module is also used to calculate the product beat and thread balance rate according to the current binding relationship.

8. The system according to claim 1, characterized in that The operation data of the IoT device includes thread trimming action time, motor start time, motor stop time, number of stitches and presser foot lifting action time.

9. The system according to claim 1, characterized in that The production reports include production management reports, quality management reports and working time management reports. The production management report includes production report, production line hourly output, production line material input details, and production registration details; The quality management report includes a quality inspection defect report and a quality inspection defect library; The work time management report includes a production line work time report and a work time database.

10. The system according to claim 1, characterized in that It also includes relay equipment, wired network transmission equipment, and wireless network transmission equipment; The relay device is used to report the operation data of the Internet of Things device and the registration information to the first cloud platform; The wired network transmission device is used to report the application data of the first application terminal to the first cloud platform; The wireless network transmission device is used to report the application data of the second application terminal to the first cloud platform.

11. A sewing production management method based on the Internet of Things, characterized in that: include: Collect and store the operation data and registration information of the IoT device, the application data of the first application terminal, and the application data of the second application terminal; Generate a production report based on the operation data and registration information of the IoT device, the application data of the first application terminal, and the application data of the second application terminal; The production report is displayed.

12. An electronic device, characterized in that: including a processor and a memory; The memory is used to store computer programs; The processor is configured to execute the computer program stored in the memory so as to enable the electronic device to perform the method according to claim 11.

13. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the program is executed by a processor, the method according to claim 11 is implemented.

Citation Information

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