Deep hole rubber seat electrostatic cleaning device

Abstract

The application relates to a deep-hole rubber seat static electricity removing and cleaning device, which comprises a bottom plate, a positioning seat, an ion fan, a side pressing mechanism and a deep-hole cleaning mechanism. The positioning seat is provided with a positioning groove and a let-in hole, and the ion fan is arranged beside the positioning groove; a floating support rod is slidably arranged on the positioning seat, a first pulley is arranged on the lower end seat plate of the floating support rod, and a tension spring is arranged between the seat plate and the bottom plate. The first translation device of the side pressing mechanism drives the movement of a support, a swing arm with a second pulley is hinged to the support, and an inclined push plate corresponding to the first pulley is arranged below the support; the deep-hole cleaning mechanism comprises a second translation device and a cleaning plug rod with a dust suction hole. After the rubber seat is placed on the floating support rod and the static electricity is removed by the ion fan, the inclined push plate pushes down the floating support rod to make the rubber seat fall into the positioning groove, the second pulley is pressed tightly, and the cleaning plug rod is inserted into the deep hole to be dusted. The application integrates the static electricity removing and the deep-hole cleaning, and has the advantages of high cleaning efficiency and good effect.

Description

Technical Field

[0001] This invention relates to the field of rubber seat processing equipment technology, and in particular to a deep-hole rubber seat antistatic cleaning equipment. Background Technology

[0002] During the processing of rubber seats, dust, impurities, and other contaminants easily adsorb onto their surface and inside deep holes. Simultaneously, the rubber material itself is prone to static electricity, making it difficult to remove fine particles due to electrostatic adsorption. Rubber seats with deep holes are particularly challenging to clean due to the narrow and deep spaces within the holes. The rubber seat can be considered as a composite of multiple rectangular blocks with through-holes.

[0003] Traditional cleaning methods often involve manual brushing or air gun blowing, which is not only inefficient but also fails to thoroughly remove dust adhering to the inner walls of deep holes. Furthermore, static electricity generated during cleaning can cause dust to re-adhere, resulting in poor cleaning effectiveness and even affecting the subsequent assembly and performance of the rubber seat. Summary of the Invention

[0004] The purpose of this invention is to provide a deep-hole rubber seat antistatic cleaning device to solve the above-mentioned problems.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a deep-hole rubber seat antistatic cleaning device, characterized in that: it includes a base plate, a positioning seat is fixedly connected to the base plate, the positioning seat is provided with a positioning groove and a clearance hole, an ion fan is fixedly connected to the positioning seat next to the positioning groove, a side pressure mechanism and a deep-hole cleaning mechanism are fixedly connected to the base plate on both sides of the positioning seat respectively, a floating support rod is slidably connected to the positioning seat, a seat plate is fixedly connected to the lower end of the floating support rod, a first pulley is rotatably connected to the seat plate, a tension spring is provided between the seat plate and the base plate, the side pressure mechanism includes a first translation device, a bracket is fixedly connected to the moving platform of the first translation device, a swing arm is hinged to the upper side of the bracket, a second pulley is rotatably connected to the swing arm, a torsion spring is provided at the connection between the swing arm and the bracket, an inclined push plate is fixedly connected to the lower side of the bracket, the inclined surface of the inclined push plate is correspondingly set with the first pulley, and the deep-hole cleaning mechanism includes a second translation device and a cleaning rod, the cleaning rod having a dust suction hole.

[0006] Furthermore, the clearance hole is provided in correspondence with the cleaning insert.

[0007] Furthermore, there are multiple floating support rods, which are arranged in an array on the positioning seat.

[0008] Furthermore, hooks are fixedly connected to both the base plate and the seat plate, and the two ends of the tension spring are respectively hung on the hooks on the base plate and the seat plate.

[0009] Furthermore, the first translation device and the second translation device are specifically cylinders.

[0010] Furthermore, the second translation device is fixedly connected to the base plate, and the cleaning rod is fixedly connected to the moving end of the second translation device.

[0011] Furthermore, the surface of the cleaning plug is coated with an anti-stick coating.

[0012] Furthermore, there are multiple suction holes, and these multiple suction holes are arranged in a ring array on the cleaning rod.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] (1) Integrated static elimination and cleaning. The ion fan removes static electricity and dust from the surface of the rubber seat, and works with the deep hole cleaning mechanism to vacuum the inside of the deep hole. Multiple cleaning processes are completed in one clamping, resulting in high cleaning efficiency.

[0015] (2) The floating support design facilitates the handling of parts. In the initial state, the floating support rod extends out of the positioning groove to support the rubber seat, keeping the rubber seat and the bottom surface of the positioning groove in a gap, which facilitates cleaning the surface. When the side pressing mechanism is activated, it automatically presses down the floating support rod, causing the rubber seat to fall into the positioning groove for positioning. The action is smooth and requires no manual intervention.

[0016] (3) Excellent deep-hole cleaning effect. Multiple suction holes are arranged in a ring array, which can perform all-round suction of the inner wall of the deep hole, improving the cleaning effect. Attached Figure Description

[0017] Figure 1 This is an isometric schematic diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the lower end face of the base plate of the present invention;

[0019] Figure 3 This is a side view of the present invention;

[0020] Figure 4 This is a partial schematic diagram of the cleaning insert of the present invention.

[0021] In the diagram: 1. Base plate; 2. Positioning seat; 201. Positioning groove; 202. Clearance hole; 3. Ion fan; 4. Floating support rod; 5. Seat plate; 501. First pulley; 502. Tension spring; 601. First translation device; 602. Bracket; 603. Swing arm; 604. Second pulley; 605. Inclined push plate; 701. Second translation device; 702. Cleaning insert; 703. Dust suction hole. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] Example:

[0025] like Figures 1-4 As shown, the present invention discloses a deep-hole rubber seat anti-static cleaning device, comprising a base plate 1. A positioning seat 2 is fixedly connected to the base plate 1, which is used to support and position the rubber seat to be cleaned. The positioning seat 2 has a positioning groove 201, the shape of which is adapted to the outer contour of the rubber seat, for limiting the horizontal movement of the rubber seat. The positioning seat 2 also has a clearance hole 202, which penetrates the positioning seat 2 and corresponds to the position of the deep hole on the rubber seat, for the passage of a cleaning insertion rod 702. An ion fan 3 is fixedly connected to the positioning seat 2 beside the positioning groove 201, with the air outlet of the ion fan 3 facing the positioning groove 201, for blowing ionized air onto the rubber seat to eliminate static electricity and blow away surface dust.

[0026] A floating support rod 4 is slidably connected to the positioning seat 2. The upper end of the floating support rod 4 extends beyond the bottom surface of the positioning groove 201 of the positioning seat 2 in the initial state, supporting the rubber seat and maintaining a gap between it and the bottom surface of the positioning groove 201. Multiple floating support rods 4 are arranged in an array on the positioning seat 2, providing uniform support force to the rubber seat. A seat plate 5 is fixedly connected to the lower end of the floating support rod 4, located below the positioning seat 2. A first pulley 501 is rotatably connected to the seat plate 5, with its axis horizontal. A tension spring 502 is provided between the seat plate 5 and the base plate 1, constantly applying an upward tension force to the seat plate 5. Hooks are fixedly connected to both the base plate 1 and the seat plate 5, with both ends of the tension spring 502 hooked onto the hooks on the base plate 1 and the seat plate 5 respectively, facilitating the installation, removal, and replacement of the tension spring 502.

[0027] A side-pressing mechanism is fixedly connected to one side of the positioning seat 2 on the base plate 1. The side-pressing mechanism includes a first translation device 601, which is specifically a cylinder whose piston rod extends and retracts horizontally. A bracket 602 is fixedly connected to the end of the piston rod of the first translation device 601, and the bracket 602 moves together with the piston rod. A swing arm 603 is hinged to the upper side of the bracket 602, and the swing arm 603 can swing around the hinge point. A second pulley 604 is rotatably connected to the swing arm 603, and the second pulley 604 is used to contact the upper end surface of the rubber seat and apply pressure. A torsion spring is provided at the connection between the swing arm 603 and the bracket 602. The torsion spring always applies a downward elastic force to the swing arm 603, so that the second pulley 604 maintains a downward pressing tendency. A sloping push plate 605 is fixedly connected to the lower side of the bracket 602. The sloping push plate 605 has an inclined surface, which is set towards the first pulley 501, and the position of the inclined surface corresponds to that of the first pulley 501. When the bracket 602 moves horizontally toward the positioning seat 2, the inclined surface of the inclined push plate 605 gradually contacts the first pulley 501 and pushes the first pulley 501 downward, causing the seat plate 5 and the floating support rod 4 to descend as a whole.

[0028] A deep-hole cleaning mechanism is fixedly connected to the base plate 1 on the other side of the positioning seat 2. The deep-hole cleaning mechanism includes a second translation device 701 and a cleaning rod 702. The second translation device 701 is specifically a cylinder, fixedly connected to the base plate 1. Its piston rod extends and retracts horizontally, and the direction of extension and retraction of the piston rod is consistent with the axial direction of the clearance hole 202. The cleaning rod 702 is fixedly connected to the end of the piston rod of the second translation device 701 and moves together with the piston rod. The diameter of the cleaning rod 702 is smaller than the diameter of the deep hole of the rubber seat to ensure the cleaning effect after insertion into the deep hole. The cleaning rod 702 has multiple suction holes 703, which are arranged in a ring array on the rod body of the cleaning rod 702. The suction holes 703 are connected to an external negative pressure system through the internal channel of the cleaning rod 702, and are used to perform negative pressure suction in the hole when the cleaning rod 702 is inserted into the deep hole. The surface of the cleaning insert 702 is coated with an anti-stick coating (such as a Teflon coating).

[0029] The working principle of this invention is:

[0030] At the start of the operation, the operator places the rubber seat to be cleaned into the positioning seat 2 along the positioning groove 201. At this time, the rubber seat is placed on the upper surface of the floating support rod 4. With the support of multiple floating support rods 4, a certain gap is maintained between the lower surface of the rubber seat and the bottom surface of the positioning groove 201. The positioning groove 201 limits the horizontal movement of the rubber seat, preventing it from moving horizontally.

[0031] Ionizing fan 3 starts, blowing ionized air onto the rubber seat to neutralize the static charge on the surface of the rubber seat, while blowing away most of the floating dust attached to the surface of the rubber seat, thus completing the removal of static electricity and initial cleaning of the surface.

[0032] After the ion fan 3 finishes working, the piston rod of the first translation device 601 extends, driving the bracket 602 to translate towards the positioning seat 2. In the initial stage of the bracket 602's translation, the inclined surface of the inclined push plate 605 first contacts the first pulley 501 on the seat plate 5. As the bracket 602 continues to translate, the inclined push plate 605 pushes the first pulley 501 downwards through its inclined surface, causing the seat plate 5 to move downwards against the tension of the tension spring 502. The floating support rod 4 slides downwards accordingly, its upper end gradually retracting into the positioning seat 2, eventually becoming flush with or lower than the bottom surface of the positioning groove 201. After losing the support of the floating support rod 4, the rubber seat falls onto the bottom surface of the positioning groove 201 under gravity, fitting against the positioning surface of the positioning seat 2.

[0033] The piston rod of the first translation device 601 continues to extend, and the second pulley 604 on the swing arm 603 moves to the upper end face of the rubber seat. The second pulley 604 contacts the upper end face of the rubber seat and applies downward pressure to the rubber seat under the elastic force of the torsion spring, pressing and fixing the rubber seat in the positioning groove 201.

[0034] After the rubber seat is pressed and fixed, the deep hole cleaning mechanism begins to operate. The piston rod of the second translation device 701 extends, driving the cleaning rod 702 to move towards the positioning seat 2. After passing through the clearance hole 202 on the positioning seat 2, the cleaning rod 702 is inserted into the deep hole of the rubber seat. The diameter of the cleaning rod 702 is smaller than the diameter of the deep hole to ensure smooth insertion. The external negative pressure system is activated, using the suction hole 703 to perform negative pressure suction inside the deep hole, removing dust and impurities adhering to the inner wall of the deep hole. After the cleaning rod 702 is inserted into place, the second translation device 701 drives the cleaning rod 702 to reciprocate multiple times within the deep hole to enhance the cleaning effect.

[0035] After cleaning, the piston rod of the second translation device 701 retracts, and the cleaning insert 702 exits from the deep hole and resets. The piston rod of the first translation device 601 retracts, and the bracket 602 moves away from the positioning seat 2 and resets. The inclined push plate 605 gradually disengages from the first pulley 501, and the seat plate 5 resets upward under the tension of the tension spring 502. The upper end of the floating support rod 4 extends again out of the bottom surface of the positioning groove 201 of the positioning seat 2, lifting the cleaned rubber seat upward and disengaging it from the bottom surface of the positioning groove 201. The operator can then easily remove the cleaned rubber seat.

[0036] In this invention, unless otherwise explicitly specified and limited, the terms "connected," "linked," "fixed," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0037] The above embodiments are used to further illustrate the present invention, but do not limit the present invention to these specific embodiments. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be understood as falling within the protection scope of the present invention.

Claims

1. A deep-hole rubber seat antistatic cleaning device, characterized in that: Includes a base plate (1), on which a positioning seat (2) is fixedly connected. The positioning seat (2) is provided with a positioning groove (201) and a clearance hole (202). An ion fan (3) is fixedly connected to the positioning seat (2) next to the positioning groove (201). A side pressure mechanism and a deep hole cleaning mechanism are fixedly connected to both sides of the positioning seat (2) on the base plate (1). A floating support rod (4) is slidably connected to the positioning seat (2). A seat plate (5) is fixedly connected to the lower end of the floating support rod (4). A first pulley (501) is rotatably connected to the seat plate (5). A tension spring (502) is provided between the seat plate (5) and the base plate (1). The side pressure mechanism... The structure includes a first translation device (601), a bracket (602) is fixedly connected to the moving platform of the first translation device (601), a swing arm (603) is hinged to the upper side of the bracket (602), a second pulley (604) is rotatably connected to the swing arm (603), a torsion spring is provided at the connection between the swing arm (603) and the bracket (602), and a slanted push plate (605) is fixedly connected to the lower side of the bracket (602). The inclined surface of the slanted push plate (605) is correspondingly arranged with the first pulley (501). The deep hole cleaning mechanism includes a second translation device (701) and a cleaning rod (702). The cleaning rod (702) has a dust suction hole (703).

2. The deep-hole rubber seat antistatic cleaning device according to claim 1, characterized in that: The clearance hole (202) is provided in correspondence with the cleaning insert (702).

3. The deep-hole rubber seat antistatic cleaning device according to claim 1, characterized in that: There are multiple floating support rods (4), and the multiple floating support rods (4) are arranged in an array on the positioning seat (2).

4. The deep-hole rubber seat antistatic cleaning device according to claim 1, characterized in that: Hooks are fixedly connected to both the base plate (1) and the seat plate (5), and the two ends of the tension spring (502) are respectively hung on the hooks on the base plate (1) and the seat plate (5).

5. The deep-hole rubber seat antistatic cleaning device according to claim 1, characterized in that: The first translation device (601) and the second translation device (701) are specifically cylinders.

6. The deep-hole rubber seat antistatic cleaning device according to claim 1, characterized in that: The second translation device (701) is fixedly connected to the base plate (1), and the cleaning rod (702) is fixedly connected to the moving end of the second translation device (701).

7. The deep-hole rubber seat antistatic cleaning device according to claim 6, characterized in that: The surface of the cleaning plug (702) is coated with an anti-stick coating.

8. The deep-hole rubber seat antistatic cleaning device according to claim 1, characterized in that: There are multiple suction holes (703), and the multiple suction holes (703) are arranged in a ring array on the cleaning plug (702).

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