Distillation reaction kettle for producing rose essential oil

The distillation reactor addresses inefficiencies in rose essential oil production by employing a partitioned chamber design and stirring systems to enhance efficiency and reduce labor, allowing for simultaneous production of oils with varying concentrations.

CN222119171UActive Publication Date: 2024-12-06GANSU DONGMEI YUCHI BIOMEDICAL TECH CO LTD
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Patent Information

Application Number
CN202420741438.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-06
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

Existing distillation reactors for rose essential oil production involve complicated working steps, low production efficiency, high labor intensity, and prolonged production cycles.

Method used

A distillation reactor with a partitioned chamber design, heating mechanisms, and stirring systems to facilitate continuous stirring and differential boiling point separation, allowing for the production of rose essential oil with reduced steps and increased efficiency.

Benefits of technology

The reactor improves production efficiency, reduces labor intensity, and shortens the production cycle by enabling simultaneous production of essential oils of different concentrations, facilitating differentiated sales.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a distillation reaction kettle for rose essential oil production, which comprises a reaction kettle and a bottom plate which are fixedly connected through supporting legs, a heating barrel is arranged on one side of the bottom plate, a feeding cover is hinged to the top of the heating barrel, a pump is fixedly connected to the top of the heating barrel, and a connecting pipe is fixedly connected to the end part of the pump. A partition plate is welded to the middle of the reaction kettle, a steam heater and a condenser are symmetrically arranged on the upper surface and the lower surface of the partition plate on the two sides of the reaction kettle, a through hole penetrating through the upper inner cavity and the lower inner cavity of the reaction kettle is formed in the partition plate, and a driving motor is arranged at the top of the reaction kettle; the output end of the driving motor is fixedly connected with a driving shaft, and a scraping plate is welded to the outer wall of the driving shaft. The device has the advantages that two kinds of essential oil with different concentrations are produced through the two inner cavities of the reaction kettle, the whole production steps are convenient and fast, the production efficiency is improved, the labor intensity of workers is reduced, and the production cycle of the rose essential oil is shortened.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rose essential oil production equipment, and specifically relates to a distillation reaction kettle for producing rose essential oil. Background Art

[0002] Rose essential oil is extracted from rose petals. It can stimulate and coordinate the human immune and nervous systems. It also helps improve endocrine, remove organ sclerosis, and repair cells. It has a good beauty and skin care effect. It is an aromatic essential oil suitable for women's health care. The most expensive essential oil on roses is the world's most expensive essential oil and is called the "Queen of Essential Oils". Rose essential oil helps to improve digestive tract function, adjust female endocrine, nourish the uterus, relieve dysmenorrhea, improve sexual indifference and menopausal discomfort, and especially has a good beauty and skin care effect. It can nourish the inside and outside to dilute spots, promote the decomposition of melanin, improve dry skin, restore skin elasticity, and let women have fair, elastic and healthy skin. It is an aromatic essential oil suitable for women's health care. Rose essential oil is rich in vitamin C, carotene, vitamin B and vitamin K. Vitamin K can promote blood coagulation. The extraction of rose essential oil originated in ancient times. Flowers were initially soaked in water to extract the active ingredients.

[0003] After the rose petals are processed by distillation, a solid pure paste is formed, which is in a viscous paste state and is not suitable for direct use as a product. The pure paste needs to be distilled again to obtain rose essential oil. When the existing distillation reactor for producing rose essential oil is used, the pure paste is heated and melted, and the melted liquid is introduced into the reactor, and then fine distillation is performed to obtain high-quality rose essential oil, which results in complicated working steps for the production of rose essential oil, low production efficiency of rose essential oil, increased labor intensity of workers, and prolonged production cycle of rose essential oil. Utility Model Content

[0004] The utility model aims to provide a distillation reaction kettle for producing rose essential oil, so as to solve the problems of complicated working steps, low production efficiency, high labor intensity and long production cycle in the prior art of producing rose essential oil.

[0005] In order to achieve the above-mentioned purpose, the technical scheme of the utility model is: a distillation reactor for producing rose essential oil, comprising a reactor 2 and a bottom plate 3 fixedly connected by a supporting leg 1, a heating barrel 4 is provided on one side of the bottom plate 3, a feeding cover 5 is hinged on the top of the heating barrel 4, a pump 6 is fixedly connected to the top of the heating barrel 4, a connecting pipe 7 is fixedly connected to the end of the pump 6, the other end of the connecting pipe 7 is fixedly connected to the reactor 2 and extended to the inner cavity of the reactor 2, a partition plate 8 is welded to the middle of the reactor 2, and the partition plate 8 is extended to both sides, and the upper and lower surfaces of the partition plates 8 on both sides of the reactor 2 are opposite to each other. A steam heater 9 and a condenser 10 are provided. The steam heater 9 is fixedly connected to the reactor 2 through an air duct 11. The condenser 10 is fixedly connected to the reactor 2 through a liquid duct 12. Both the air duct 11 and the liquid duct 12 are extended in the inner cavity of the reactor 2. A liquid adding port 13 is provided on the steam heater 9. A liquid collecting pipe 14 is provided on the condenser 10. A through hole 15 penetrating the upper and lower inner cavities of the reactor 2 is provided on the partition plate 8. A driving motor 16 is provided on the top of the reactor 2. A driving shaft 17 is fixedly connected to the output end of the driving motor 16. A scraper 18 is welded on the outer wall of the driving shaft 17.

[0006] Preferably, a motor 19 is provided on one side of the heating barrel 4, and a rotating shaft 20 is fixedly connected to the output end of the motor 19, and a bevel gear 21 is fixedly connected to the end of the rotating shaft 20. A driven shaft 22 is movably connected inside the heating barrel 4, and a driven bevel gear 23 meshing with the bevel gear 21 is provided at the end of the driven shaft 22, and a stirring blade 24 is welded on the outer wall of the driven shaft 22.

[0007] Preferably, an annular air guide pipe 25 is fixedly connected to the end of the air guide pipe 11 , and steam nozzles 26 are equidistantly arranged at the bottom of the annular air guide pipe 25 .

[0008] The utility model has the advantages that after the clean paste is heated and melted by a heating barrel, the melted liquid is added into a reactor by a pump, two cavities are formed in the reactor by a partition plate, a driving shaft is arranged in the upper cavity of the reactor to cooperate with a scraper, the solution is continuously stirred, and the solution is continuously thrown to the inner wall of the reactor under the action of centrifugal force to form a film, the steam heater heats the film in the reactor, the low boiling point components in the film volatilize and enter the condenser through the liquid guide tube, rose essential oil is obtained under the action of the condenser, the high boiling point components in the film flow into the bottom cavity of the reactor through the through hole, the steam heater with a higher temperature continuously heats the rose oil, the rose oil evaporates and separates again, and enters the lower condenser through the liquid guide tube, so as to obtain refined rose essential oil, the two inner cavities of the reactor are heated in cooperation with steam heaters of different temperatures, two essential oils of different concentrations are produced, which is convenient for differentiated sales in the later stage, the overall production steps are convenient, the production efficiency of the rose essential oil is greatly improved, the labor intensity of the workers is reduced, and the production cycle of the rose essential oil is shortened. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the utility model.

[0010] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the utility model.

[0011] Figure 3 It is a schematic diagram of the structure of the cooperation between the rotating shaft and the driven shaft of the utility model.

[0012] Figure 4 It is a structural schematic diagram of the annular air guide tube of the utility model.

[0013] The meanings of the accompanying drawings are as follows: supporting leg 1, reactor 2, bottom plate 3, heating barrel 4, feeding cover 5, pump 6, connecting pipe 7, partition plate 8, steam heater 9, condenser 10, air duct 11, liquid duct 12, liquid filling port 13, liquid collecting pipe 14, through hole 15, drive motor 16, drive shaft 17, scraper 18, motor 19, rotating shaft 20, bevel gear 21, driven shaft 22, driven bevel gear 23, stirring blade 24, annular air duct 25, steam nozzle 26. DETAILED DESCRIPTION

[0014] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0015] like Figures 1 to 4 A distillation reactor for producing rose essential oil shown in the figure comprises a reactor 2 and a bottom plate 3 fixedly connected by supporting legs 1, a heating barrel 4 is provided on one side of the bottom plate 3, a feeding cover 5 is hinged on the top of the heating barrel 4, a pump 6 is fixedly connected to the top of the heating barrel 4, a connecting pipe 7 is fixedly connected to the end of the pump 6, the other end of the connecting pipe 7 is fixedly connected to the reactor 2 and is extended in the inner cavity of the reactor 2, a partition plate 8 is welded to the middle of the reactor 2, and the partition plate 8 is extended to both sides, a steam heater 9 and a condenser 10 are symmetrically provided on the upper and lower surfaces of the partition plates 8 on both sides of the reactor 2, the partition plates 8 divide the reactor 2 into two upper and lower cavities, and the partition plates 8 extend to both sides, and the steam heater 9 and the condenser 10 serve as support. The steam heater 9 is fixedly connected to the reactor 2 through an air guide tube 11, and the condenser 10 is fixedly connected to the reactor 2 through a liquid guide tube 12. Both the air guide tube 11 and the liquid guide tube 12 are extended in the inner cavity of the reactor 2. A liquid adding port 13 is provided on the steam heater 9, and a liquid collecting pipe 14 is provided on the condenser 10. The steam heater 9 can continuously provide high-temperature hot steam to the inside of the cavity of the reactor 2 to promote the volatilization of the rose oil. The volatilized rose oil is recovered through the condenser 10. A through hole 15 penetrating the upper and lower inner cavities of the reactor 2 is provided on the partition plate 8. A driving motor 16 is provided on the top of the reactor 2. A driving shaft 17 is fixedly connected to the output end of the driving motor 16, and a scraper 18 is welded on the outer wall of the driving shaft 17.

[0016] In order to speed up the melting rate of the clean paste in the heating barrel and fully stir the melted solution, a motor 19 is provided on one side of the heating barrel 4, and a rotating shaft 20 is fixedly connected to the output end of the motor 19, and a bevel gear 21 is fixedly connected to the end of the rotating shaft 20. A driven shaft 22 is movably connected in the heating barrel 4, and a driven bevel gear 23 meshing with the bevel gear 21 is provided at the end of the driven shaft 22, and a stirring blade 24 is welded on the outer wall of the driven shaft 22.

[0017] In order to improve the heating efficiency in the two chambers of the reactor 2 and improve the distillation effect of the rose essential oil, an annular air guide pipe 25 is fixedly connected to the end of the air guide pipe 11, and steam nozzles 26 are equidistantly arranged at the bottom of the annular air guide pipe 25. The heated steam is sprayed out through the steam nozzles 26 to heat the rose oil film on the inner wall of the chamber of the reactor 2, so that the internal components of the rose oil evaporate and enter the condenser 10 through the liquid guide pipe 12, and the rose essential oil is obtained after condensation.

[0018] The working process of the utility model is as follows: first, the staff opens the feeding cover 5 on the top of the heating barrel 4, puts the viscous rose oil paste into the heating barrel 4, starts the heating barrel 4 and the motor 19, and under the drive of the motor 19, the rotating shaft 20 rotates and drives the driven shaft 22 to rotate. Under the heating of the heating barrel 4, the rose oil paste gradually melts, and the driven shaft 22 cooperates with the stirring blade 24 to fully stir the melted solution and accelerate the melting rate of the rose oil paste; secondly, start the pump 6, and under the action of the pump 6, the melted rose oil is gradually introduced into the upper cavity in the reactor 2 through the connecting pipe 7, and the partition plate 8 divides the reactor 2 into two chambers; again, start the driving motor 16, the driving shaft 17 cooperates with the scraper 18 to stir the liquid entering the upper cavity of the reactor 2, and the scraper 18 drives the liquid to be thrown to the inner wall of the upper cavity of the reactor 2, so that the rose oil forms a thin film on the inner wall, and starts the steam heater 9 and the condenser 10. The hot steam heated by the steam heater 9 passes through the guide The air pipe 11 enters the upper cavity of the reactor 2 to heat the rose oil film, and the low-boiling-point components in the film are volatilized and enter the condenser 10 through the liquid guide tube 12. Under the action of the condenser 10, rose essential oil is formed, and the high-boiling-point components in the film flow into the bottom chamber of the reactor 2 through the through hole 15. At the same time, the steam heater 9 and the condenser 10 on both sides are turned on. The temperature of the steam heater 9 at the bottom of the partition plate 8 is higher than that of the top steam heater 9, so as to make the rose oil refined. Under the action of the steam heater 9, the high-boiling-point components in the rose oil are volatilized and enter the condenser 10 through the liquid guide tube 12. Under the action of the condenser 10, refined rose essential oil is formed, so that the rose essential oil product is differentiated and convenient for later sales; finally, the prepared rose essential oils of two different concentrations are collected and bottled through the liquid collecting pipe 14, and the overall production steps are convenient, which greatly improves the production efficiency of the rose essential oil, reduces the labor intensity of the workers, and shortens the production cycle of the rose essential oil.

[0019] The above-described embodiments are only preferred examples of the present invention, and the technical solutions of the present invention are not limited thereto. It should be pointed out that for ordinary technicians in this field, under the technical enlightenment provided by the present invention, as common knowledge in the field, other equivalent deformations and improvements can be made, which should also be regarded as the protection scope of the present invention.

Claims

1. A distillation reactor for producing rose essential oil, comprising a reactor (2) and a bottom plate (3) fixedly connected by supporting legs (1), characterized in that: A heating barrel (4) is provided on one side of the bottom plate (3), a feeding cover (5) is hingedly connected to the top of the heating barrel (4), a pump (6) is fixedly connected to the top of the heating barrel (4), a connecting pipe (7) is fixedly connected to the end of the pump (6), the other end of the connecting pipe (7) is fixedly connected to the reaction kettle (2) and is extended to the inner cavity of the reaction kettle (2), a partition plate (8) is welded to the middle of the reaction kettle (2), and the partition plate (8) is extended to both sides, and steam heaters (9) and condensers (10) are symmetrically provided on the upper and lower surfaces of the partition plates (8) on both sides of the reaction kettle (2), and the steam heater (9) is connected to the condenser (10) through the air guide pipe (11). The condenser (10) is fixedly connected to the reactor (2) via a liquid guide tube (12); the air guide tube (11) and the liquid guide tube (12) are both extended and arranged in the inner cavity of the reactor (2); the steam heater (9) is provided with a liquid adding port (13); the condenser (10) is provided with a liquid collecting pipe (14); the partition plate (8) is provided with a through hole (15) penetrating the upper and lower inner cavities of the reactor (2); a driving motor (16) is provided on the top of the reactor (2); a driving shaft (17) is fixedly connected to the output end of the driving motor (16); and a scraper (18) is welded to the outer wall of the driving shaft (17).

2. A distillation reactor for producing rose essential oil as claimed in claim 1, characterized in that: A motor (19) is provided on one side of the heating barrel (4); a rotating shaft (20) is fixedly connected to the output end of the motor (19); a bevel gear (21) is fixedly connected to the end of the rotating shaft (20); a driven shaft (22) is movably connected inside the heating barrel (4); a driven bevel gear (23) meshing with the bevel gear (21) is provided at the end of the driven shaft (22); and a stirring blade (24) is welded to the outer wall of the driven shaft (22).

3. A distillation reactor for producing rose essential oil as claimed in claim 2, characterized in that: An annular air guide pipe (25) is fixedly connected to the end of the air guide pipe (11), and steam nozzles (26) are equidistantly arranged at the bottom of the annular air guide pipe (25).