Biomass carbonized volatile matter heat source incineration device

By setting up a rotating impeller in the incineration device to drive the exhaust gas to rotate, the problem of incomplete combustion substance deposition is solved, the equipment life is extended and the incineration efficiency and reliability is improved, and more efficient combustion effect and lower environmental pollution are achieved.

CN222123195UActive Publication Date: 2024-12-06ZHEJIANG CABORN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420788159.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-06
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The deposition of incomplete combustion substances in biomass carbonization volatiles incineration devices leads to equipment instability, reduced efficiency and pipeline corrosion, affecting equipment life.

Method used

A rotating impeller is installed in the incineration device housing. The impeller conflicts with the inner wall of the housing, which drives the exhaust gas to rotate and shakes away uncombustible substances, improves the exhaust gas flowability and combustion efficiency, and reduces adhesion.

Benefits of technology

Extend the service life of the equipment, improve incineration efficiency and reliability, optimize combustion effect, and reduce energy consumption and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hard carbon production, in particular to a biomass carbonized volatile matter heat source incineration device which comprises a shell, a combustor body and an impeller, a combustion opening is formed in one end of the shell, a sealing cover plate is arranged at the other end of the shell, a waste gas inlet pipe is arranged at the bottom of the shell, and the combustor body and the impeller are both located in the shell. The combustor body comprises a combustion chamber, a gas pipeline and an air pipeline, the combustion chamber is arranged on the side close to the combustion port, the gas pipeline penetrates through the air pipeline, the impeller is arranged on the combustor body in a sleeving mode and comprises a plurality of sets of vertical blades and a plurality of sets of rotating blades, and the vertical blades are evenly distributed in the circumferential direction of the combustor body. Due to the fact that the impeller which rotates around the burner body and abuts against the inner wall of the shell is arranged, the problem that unburned substances in waste gas adhere to the pipeline is solved, the burning effect of the burning device is improved, and the service life of the burning device is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of hard carbon production, in particular to a biomass carbonized volatile matter heat source incineration device. Background Art

[0002] Biomass carbonization volatiles are a gas mixture produced after high-temperature carbonization and pyrolysis of biomass, which contains a variety of organic compounds and trace elements. These substances usually have high combustion temperatures and combustion rates, so they require special treatment and utilization methods. Common treatment methods for biomass carbonization volatiles include chimney emissions, smoke collection and filtration, smoke purification and combustion recovery, among which combustion recovery is to redirect the smoke emitted by the carbonization furnace into the combustion chamber or combustion equipment for combustion to reduce the release of harmful gases. This method can burn the organic matter in the smoke into carbon dioxide and water vapor, and use the heat generated as energy. It can also reduce the emission of ash and other impurities and improve energy utilization.

[0003] However, there are incompletely burned substances in the exhaust gas after carbonization. After the exhaust gas enters the incineration device, the unburned substances in the exhaust gas will adhere to the inner wall, causing the unburned substances to form a deposition layer in the pipeline, which will not only cause gas flow obstruction and affect the normal flow of exhaust gas in the pipeline, but the accumulation of unburned substances will also increase the instability and danger of the equipment, which may cause equipment failure, reduced efficiency or even shutdown. Secondly, the acidic or alkaline components of the unburned substances will corrode the inner wall, accelerate pipeline aging, and shorten the service life of the equipment.

[0004] Therefore, there is an urgent need for an incineration device that can improve incineration efficiency and reliability and extend the service life of the equipment. Utility Model Content

[0005] In view of the above problems, the utility model provides a biomass carbonized volatile heat source incineration device, in which an impeller rotating around a burner body is arranged in a shell of the incineration device, the impeller is arranged in contact with the inner wall of the shell, and the tail of the impeller is arranged in a spiral shape. After the exhaust gas enters through the exhaust gas inlet, it drives the impeller to rotate. After the impeller rotates in the shell, the impeller will drive the exhaust gas to flow, and the unburned materials in the exhaust gas will be thrown off the pipe wall and evenly distributed in the entire pipeline, thereby reducing the occurrence of adhesion. At the same time, the impeller can also improve the fluidity of the exhaust gas, improve the combustion efficiency of the waste, and further improve the incineration effect, thereby achieving the purpose of improving the incineration efficiency and the reliability of the equipment.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A biomass carbonized volatile matter heat source incineration device, comprising:

[0008] Casing, burner body and impeller;

[0009] A combustion port is provided at one end of the shell, a sealing cover plate is provided at the other end of the shell, and an exhaust gas inlet pipe is provided at the bottom of the shell near one end of the sealing cover plate;

[0010] The burner body and the impeller are both located in the shell, the burner body comprises a combustion chamber, a gas pipeline and an air pipeline, the combustion chamber is arranged on a side close to the combustion port, the gas pipeline and the air pipeline extend from the combustion chamber to the sealing cover plate, the gas pipeline is passed through the air pipeline, one end of the gas pipeline and the air pipeline is connected to the combustion chamber, and the other end of the air pipeline is passed through the sealing cover plate;

[0011] The impeller is sleeved on the burner body, and includes a plurality of groups of vertical blades and a plurality of groups of rotating blades. The vertical blades are perpendicularly arranged to the inner wall of the shell, and the vertical blades are evenly distributed along the circumferential direction of the burner body. The vertical blades are fixedly connected to the rotating blades, and the rotating blades are arranged in a spiral shape around the air duct. The impeller rotates around the burner body in the shell.

[0012] As an improvement, a control valve for controlling the exhaust gas flow rate is provided in the exhaust gas intake pipe, and the control valve includes a partition and a rotating shaft. The partition is rotatably arranged in the exhaust gas intake pipe by the rotating shaft, and the rotating shaft passes through the partition. A connecting disk and a handle are connected to the rotating shaft, and a plurality of limit holes are arranged in an arc shape on the connecting disk. A limit bolt is provided on the handle, and the limit bolt cooperates with the limit hole to limit the opening and closing angle of the partition.

[0013] As an improvement, a baffle is arranged above the exhaust gas intake pipe, and the baffle is arranged obliquely in the shell.

[0014] As an improvement, an observation port is provided on the sealing cover plate, and an ultraviolet fire detection device is provided on one side of the sealing cover plate. The ultraviolet fire detection device is connected to the inner cavity of the shell through a connecting pipe, and the connecting pipe is passed through the sealing cover plate.

[0015] As an improvement, the combustion chamber includes a nozzle, an ignition device, a flame stabilizing plate and a shell, the nozzle and the flame stabilizing plate are connected by threads, the nozzle is sleeved on one end of the gas pipeline, one end of the ignition device is passed through the flame stabilizing plate, the other end of the ignition device is passed through the sealing cover plate, the flame stabilizing plate is connected to the air pipeline by bolts, one end of the shell is arranged to abut against the shell, ventilation holes are evenly opened on the shell, and the shell is engaged with the impeller.

[0016] As an improvement, the ignition device includes an ignition head and an ignition rod, the ignition head is connected to one end of the ignition rod, the ignition rod is extended along the axial direction of the shell, and the ignition rod is arranged parallel to the air duct.

[0017] As an improvement, the impeller also includes a first fixing ring and a second fixing ring, the first fixing ring, the vertical blades and the second fixing ring are fixedly connected, the first fixing ring is arranged to be in contact with the shell, and a slot is arranged at the connection between the second fixing ring and the vertical blades, and the slot is arranged to be engaged with the combustion chamber.

[0018] As an improvement, the outer edge of the rotating blade is arranged in an arc shape, and the width of the rotating blade gradually decreases from the starting end to the end end.

[0019] The beneficial effects of the utility model are:

[0020] (1) The utility model provides an impeller rotating around the burner body in the shell of the incineration device. The impeller is arranged to contact the inner wall of the shell, and the tail of the impeller is arranged in a spiral shape. After the exhaust gas enters through the exhaust gas inlet, it drives the impeller to rotate. After the impeller rotates in the shell, the impeller drives the exhaust gas to flow, and the unburned substances in the exhaust gas are thrown away from the pipe wall and evenly distributed in the entire pipe, reducing the occurrence of adhesion, thereby extending the service life of the equipment. At the same time, the impeller can also improve the fluidity of the exhaust gas, improve the combustion efficiency of the waste, and further improve the incineration effect, thereby achieving the purpose of improving the incineration efficiency and equipment reliability;

[0021] (2) The utility model is provided with a control valve in the exhaust gas inlet pipe. The control valve can be used to adjust the flow rate and pressure of the exhaust gas, thereby controlling the volume and emission of the exhaust gas generated by incineration. The exhaust gas emission can be controlled and regulated by the opening of the control valve. The control valve can adjust the exhaust gas volume entering the incinerator as needed to achieve the best combustion effect, thereby improving the combustion efficiency and thermal energy utilization rate, reducing energy consumption and environmental pollution. The control valve can quickly close the air intake pipeline in the event of an emergency such as a fire, thereby preventing the spread of fire or the occurrence of an explosion accident. The setting of the valve helps to ensure the safety of personnel and reduce harm to the environment.

[0022] (3) The utility model provides a baffle above the exhaust gas inlet pipe, and the baffle is inclined. When the exhaust gas flows through the inclined baffle, the baffle guides the exhaust gas from the bottom of the baffle to other positions for further treatment, thereby avoiding the accumulation of exhaust gas at the entrance of the pipe. At the same time, the inclination angle of the baffle will also affect the flow velocity, temperature distribution and other parameters of the exhaust gas, further optimizing the combustion process, improving safety performance, and thus improving the incineration efficiency.

[0023] In summary, the utility model has the advantages of improving incineration efficiency and high reliability, and is particularly suitable for the technical field of hard carbon production. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 The three-dimensional structure diagram of the incineration device of the utility model Figure 1 ;

[0025] Figure 2 for Figure 1 A schematic diagram of the structure enlargement in the middle;

[0026] Figure 3 The three-dimensional structure diagram of the incineration device of the utility model Figure 2 ;

[0027] Figure 4 This is a schematic diagram of the cross-sectional structure of the incineration device of the utility model;

[0028] Figure 5 This is a schematic diagram of the internal structure of the incineration device of the utility model;

[0029] Figure 6 This is a schematic diagram of the impeller structure of the utility model;

[0030] Figure 7 for Figure 6 A magnified schematic diagram of the structure at B in the middle;

[0031] Figure 8 This is a schematic diagram of the three-dimensional structure of the burner body of the utility model;

[0032] Fig. 9 It is a three-dimensional structural schematic diagram of the ignition device of the utility model. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0036] Example:

[0037] like Figures 1 to 9 As shown, a biomass carbonized volatile matter heat source incineration device comprises:

[0038] Casing 1, burner body 2 and impeller 3;

[0039] A combustion port 11 is disposed at one end of the shell 1, a sealing cover plate 12 is disposed at the other end of the shell 1, and an exhaust gas inlet pipe 13 is disposed at the bottom of the shell 1 near one end of the sealing cover plate 12;

[0040] The burner body 2 and the impeller 3 are both located in the housing 1. The burner body 2 includes a combustion chamber 21, a gas pipeline 22 and an air pipeline 23. The combustion chamber 21 is arranged on a side close to the combustion port 11. The gas pipeline 22 and the air pipeline 23 extend from the combustion chamber 21 to the sealing cover plate 12. The gas pipeline 22 is penetrated on the air pipeline 23. One end of the gas pipeline 22 and the air pipeline 23 are connected to the combustion chamber 21, and the other end of the air pipeline 23 is penetrated on the sealing cover plate 12.

[0041] The impeller 3 is sleeved on the burner body 2, and the impeller 3 includes a plurality of groups of vertical blades 31 and a plurality of groups of rotating blades 32. The vertical blades 31 are perpendicularly arranged to the inner wall of the shell 1, and the vertical blades 31 are evenly distributed along the circumferential direction of the burner body 2. The vertical blades 31 are fixedly connected to the rotating blades 32, and the rotating blades 32 are spirally arranged around the air duct 23. The impeller 3 rotates around the burner body 2 in the shell 1 to guide the exhaust gas to the combustion chamber 21.

[0042] Furthermore, the impeller 3 adopts a centrifugal structure, which is installed in the housing 1 and forms an integral body with the combustion chamber 21. This design enables the impeller to withstand the impact force of high-temperature and high-pressure gas flow and air flow, while also ensuring the rotational stability and reliability of the impeller.

[0043] Among them, a control valve 14 for controlling the exhaust gas flow is arranged in the exhaust gas intake pipe 13, and the control valve 14 includes a partition 141 and a rotating shaft 142. The partition 141 is rotatably arranged in the exhaust gas intake pipe 13 through the rotating shaft 142, and the rotating shaft 142 passes through the partition 141. A connecting plate 143 and a handle 144 are connected to the rotating shaft 142. A plurality of limiting holes 1431 are arranged in an arc shape on the connecting plate 143, and a limiting bolt 1441 is arranged on the handle 144. The limiting bolt 1441 cooperates with the limiting hole 1431 to limit the opening and closing angle of the partition 141.

[0044] In addition, a baffle 131 is disposed above the exhaust gas inlet pipe 13 . The baffle 131 is obliquely disposed in the housing 1 , and the flow direction of the exhaust gas is guided by the baffle 131 .

[0045] In addition, an observation port 121 is provided on the sealing cover plate 12, and an ultraviolet fire detection device 15 is provided on one side of the sealing cover plate 12. The ultraviolet fire detection device 15 is connected to the inner cavity of the shell 1 through a connecting pipe 16, and the connecting pipe 16 is penetrated on the sealing cover plate 12. The ultraviolet fire detection device 15 determines the size, shape and color of the flame by measuring the intensity of ultraviolet rays, thereby judging whether the temperature of the exhaust gas reaches a safe level and whether there are potential safety hazards.

[0046] Furthermore, the combustion chamber 21 includes a nozzle 211, an ignition device 212, a flame stabilizing plate 213 and a shell 214, the nozzle 211 and the flame stabilizing plate 213 are connected by threads, the nozzle 211 is sleeved on one end of the gas pipeline 22, one end of the ignition device 212 is passed through the flame stabilizing plate 213, the other end of the ignition device 212 is passed through the sealing cover plate 12, the flame stabilizing plate 213 and the air pipeline 23 are connected by bolts, one end of the shell 214 is arranged to abut against the shell 1, and vent holes 2141 are evenly opened on the shell 214, and the shell 214 is engaged with the impeller 3.

[0047] Among them, the flame stabilizing sheet 213 can enhance the combustion effect, improve the fuel utilization efficiency and improve the stability and controllability of combustion. The structure of the nozzle 211 and the flame stabilizing sheet 213 belongs to the prior art, and the specific structure will not be repeated here.

[0048] Furthermore, the ignition device 212 includes an ignition head 2121 and an ignition rod 2122 , the ignition head 2121 is connected to one end of the ignition rod 2122 , the ignition rod 2122 is extended along the axial direction of the shell 1 , and the ignition rod 2122 is parallel to the air duct 23 .

[0049] It should be noted that the impeller 3 also includes a first fixing ring 33 and a second fixing ring 34. The first fixing ring 33, the vertical blades 31 and the second fixing ring 34 are fixedly connected. The first fixing ring 33 is arranged to abut against the shell 1. A slot 35 is arranged at the connection between the second fixing ring 34 and the vertical blades 31. The slot 35 is arranged to engage with the combustion chamber 21.

[0050] The first fixing ring 33, the vertical blades 31 and the second fixing ring 34 are fixedly connected to form an integral structure, which can enhance the stability and wind resistance of the impeller 3 and reduce the vibration and impact of the impeller 3 during operation.

[0051] Furthermore, the outer edge of the rotating blade 32 is arranged in an arc shape, and the rotating blade 32 gradually narrows from the starting end to the end. The outer edge of the rotating blade 32 is arc-shaped, which can reduce the direct contact area with the airflow, thereby reducing the air resistance of the rotating blade 32, and the arc-shaped design enables the rotating blade 32 to pass through the air flow field more smoothly when rotating, reducing the friction and blockage between the rotating blade 32 and the air, and improving the efficiency and power output of the rotating blade 32.

[0052] Working process: the exhaust gas enters the shell 1 through the exhaust gas intake pipe, and the intake volume and flow rate of the exhaust gas are adjusted by the control valve 14. After the exhaust gas enters the shell 1, due to the blocking force of the baffle 131, the exhaust gas flows toward the combustion chamber along the inclined direction of the baffle 131. After the exhaust gas passes through the impeller 3, the impeller 3 rotates. The rotational motion of the impeller 3 accelerates the circulation speed of the exhaust gas and improves its fluidity. At the same time, after the impeller 3 rotates, the exhaust gas is concentrated in the combustion chamber. After the gas and air in the combustion chamber 21 are merged, they are ignited by the ignition device 212 to burn the unburned substances in the exhaust gas.

[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A biomass carbonized volatile heat source incineration device, characterized in that: include: A casing (1), a burner body (2) and an impeller (3); A combustion port (11) is provided at one end of the shell (1), a sealing cover plate (12) is provided at the other end of the shell (1), and an exhaust gas inlet pipe (13) is provided at the bottom of the shell (1) close to one end of the sealing cover plate (12); The burner body (2) and the impeller (3) are both located in the housing (1); the burner body (2) comprises a combustion chamber (21), a gas pipeline (22) and an air pipeline (23); the combustion chamber (21) is arranged on a side close to the combustion port (11); the gas pipeline (22) and the air pipeline (23) extend from the combustion chamber (21) to the sealing cover plate (12); the gas pipeline (22) is passed through the air pipeline (23); one end of the gas pipeline (22) and the air pipeline (23) are connected to the combustion chamber (21); the other end of the air pipeline (23) is passed through the sealing cover plate (12); The impeller (3) is sleeved on the burner body (2), and comprises a plurality of groups of vertical blades (31) and a plurality of groups of rotating blades (32). The vertical blades (31) are arranged perpendicularly to the inner wall of the shell (1), and the vertical blades (31) are evenly distributed along the circumferential direction of the burner body (2). The vertical blades (31) are fixedly connected to the rotating blades (32), and the rotating blades (32) are arranged in a spiral shape around the air duct (23). The impeller (3) rotates around the burner body (2) in the shell (1).

2. The biomass carbonized volatile matter heat source incineration device according to claim 1, characterized in that: A control valve (14) for controlling the exhaust gas flow is arranged in the exhaust gas intake pipe (13), and the control valve (14) comprises a partition (141) and a rotating shaft (142). The partition (141) is rotatably arranged in the exhaust gas intake pipe (13) via the rotating shaft (142), and the rotating shaft (142) passes through the partition (141). A connecting plate (143) and a handle (144) are connected to the rotating shaft (142). A plurality of limiting holes (1431) are arranged in an arc shape on the connecting plate (143), and a limiting bolt (1441) is arranged on the handle (144). The limiting bolt (1441) cooperates with the limiting hole (1431) to limit the opening and closing angle of the partition (141).

3. The biomass carbonized volatile matter heat source incineration device according to claim 1, characterized in that: A baffle (131) is arranged above the exhaust gas intake pipe (13), and the baffle (131) is arranged obliquely inside the housing (1).

4. The biomass carbonized volatile matter heat source incineration device according to claim 1, characterized in that: An observation port (121) is provided on the sealing cover plate (12), and an ultraviolet fire detection device (15) is provided on one side of the sealing cover plate (12). The ultraviolet fire detection device (15) is connected to the inner cavity of the housing (1) via a connecting pipe (16), and the connecting pipe (16) is passed through the sealing cover plate (12).

5. The biomass carbonized volatile matter heat source incineration device according to claim 1, characterized in that: The combustion chamber (21) comprises a nozzle (211), an ignition device (212), a flame stabilizing plate (213) and a shell (214); the nozzle (211) and the flame stabilizing plate (213) are connected by threads; the nozzle (211) is sleeved on one end of the gas pipeline (22); one end of the ignition device (212) is passed through the flame stabilizing plate (213); the other end of the ignition device (212) is passed through the sealing cover plate (12); the flame stabilizing plate (213) and the air pipeline (23) are connected by bolts; one end of the shell (214) is arranged to abut against the shell (1); ventilation holes (2141) are evenly provided on the shell (214); and the shell (214) is engaged with the impeller (3).

6. The biomass carbonized volatile matter heat source incineration device according to claim 5, characterized in that: The ignition device (212) comprises an ignition head (2121) and an ignition rod (2122); the ignition head (2121) is connected to one end of the ignition rod (2122); the ignition rod (2122) is arranged to extend along the axial direction of the housing (1); and the ignition rod (2122) is arranged in parallel with the air duct (23).

7. The biomass carbonized volatile matter heat source incineration device according to claim 1, characterized in that: The impeller (3) further comprises a first fixing ring (33) and a second fixing ring (34); the first fixing ring (33), the vertical blades (31) and the second fixing ring (34) are fixedly connected; the first fixing ring (33) is arranged to abut against the housing (1); a slot (35) is arranged at the connection between the second fixing ring (34) and the vertical blades (31); the slot (35) is arranged to engage with the combustion chamber (21).

8. The biomass carbonized volatile matter heat source incineration device according to claim 1, characterized in that: The outer edge of the rotating blade (32) is arranged in an arc shape, and the width of the rotating blade (32) gradually decreases from the starting end to the end end.