Compound fertilizer production, granulation and drying all-in-one machine
By integrating the drying mechanism and pelletizing function in the composite fertilizer granulator, the direct drying and cutting of raw materials during the granulation process is achieved, the problem of low production efficiency in the prior art is solved, and the production efficiency of composite fertilizer is improved.
Patent Information
- Application Number
- CN202420671974.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing composite fertilizer granulator cannot be directly dried when discharged, resulting in low production efficiency and requires additional drying equipment for processing.
A composite fertilizer production granulation and drying integrated machine is designed, including a shell, an extrusion screw, a granulation chamber and a drying mechanism. The direct drying of raw materials during the granulation process is achieved through heating resistance and thermal conductivity ring, and a granulation knife is used. The dried strips are cut into particles.
Through the integrated structure of granulation and drying, the production efficiency of composite fertilizers is improved, the process is simplified, the production link is reduced, and the overall production efficiency is improved.
Smart Images

Figure CN222131796U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of granulation devices, in particular to a granulation and drying integrated machine for compound fertilizer production. Background Art
[0002] Compound fertilizer refers to chemical fertilizer containing two or more nutrient elements of nitrogen, phosphorus and potassium. Compound fertilizer has the advantages of high nutrient content, few by-components and good physical properties. It plays a very important role in balanced fertilization, improving fertilizer utilization and promoting high and stable yields of crops.
[0003] Compound fertilizers are usually made into granules, which have low hygroscopicity and are not easy to agglomerate, making them easy to store and apply, especially for mechanized fertilization. The production and processing of compound fertilizers requires a granulator. The compound fertilizer raw materials enter the mold through a spiral feeding system and are squeezed and rubbed, gradually forming granular substances and being cut into specified sizes. The compound fertilizer granules produced by the granulator need to be dried for bagging and storage, and general granulators are often unable to directly dry them when discharging materials. The compound fertilizer granules need to be exported to the drying equipment for drying, which slows down the production efficiency. Therefore, a compound fertilizer production granulation and drying integrated machine is needed. Utility Model Content
[0004] The purpose of the utility model is to provide a compound fertilizer production granulation and drying integrated machine to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a compound fertilizer production granulation and drying integrated machine, comprising: a shell, one end of the top of the shell is provided with a barrel, and one end of the top of the barrel is provided with a feed port, and the bottom end of the barrel is connected to the shell through a connecting pipe;
[0006] An extrusion screw, wherein the extrusion screw is disposed in a housing, and a first servo motor is fixed to one end of the housing, and an output end of the first servo motor is connected to the extrusion screw;
[0007] A granulation chamber, wherein the granulation chamber is arranged at one end of the shell, and a granulation channel is evenly opened inside the granulation chamber, a discharge chamber is arranged on one side of the granulation chamber, and a discharge port is arranged at the bottom end of the discharge chamber;
[0008] The drying mechanism is arranged outside the granulation chamber, and the drying mechanism comprises a heating sleeve, a heating resistor, a heat-conducting ring and a heat-conducting rod.
[0009] Preferably, a rotating drum is arranged inside the barrel, and blades are evenly distributed on the outer side of the rotating drum, and convex particles are evenly distributed on the blades.
[0010] Preferably, a third servo motor is fixed to the top of the barrel, and an output end of the third servo motor is connected to the rotating drum.
[0011] Preferably, heating resistors are arranged on both sides of the heating jacket, and two groups of heat-conducting rings are arranged at the central position of the heating jacket, and the heat-conducting rings are evenly connected to the heating resistors through heat-conducting rods.
[0012] Preferably, a pelletizing chamber is provided on the side of the discharge chamber away from the granulation chamber, and a screw is provided inside the pelletizing chamber, and a driving block is sleeved on the screw, a pelletizing knife is provided on one side of the driving block, and the pelletizing knife passes through the discharge chamber and contacts the granulation channel.
[0013] Preferably, a second servo motor is fixed to the top of the pelletizing chamber, and an output end of the second servo motor is connected to the screw rod.
[0014] Preferably, a guide rod is provided on one side of the interior of the pelletizing chamber, and a guide sleeve matching the guide rod is provided on the driving block.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the compound fertilizer production granulation and drying integrated machine is equipped with a shell, an extrusion screw, a first servo motor, a granulation chamber, a granulation channel, a drying mechanism, a heating sleeve, a heating resistor, a heat-conducting ring and a heat-conducting rod. The compound fertilizer raw material enters the shell, and the extrusion screw is driven to rotate by the first servo motor to squeeze the raw material into the granulation chamber, and is extruded through the granulation channel to form a strip. At the same time, the heating resistor is energized to generate heat, and the heat is evenly transferred to the heat-conducting ring through the heat-conducting rod. The strip raw material is directly dried during extrusion granulation, and then the strip raw material is cut into particles by a pelletizer for export. The production efficiency of the compound fertilizer is improved through the integrated granulation and drying structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the granulation chamber of the utility model;
[0018] Figure 3 For the utility model Figure 2 The enlarged structural diagram at A in the middle;
[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the barrel of the utility model.
[0020] In the figure: 1. Shell; 2. Extrusion screw; 3. Granulation channel; 4. First servo motor; 5. Cylinder; 6. Feed port; 7. Granulation chamber; 8. Drying mechanism; 801. Heating sleeve; 802. Heating resistor; 803. Heat-conducting ring; 804. Heat-conducting rod; 9. Granulation chamber; 10. Discharge chamber; 11. Discharge port; 12. Second servo motor; 13. Granulation knife; 14. Drive block; 15. Screw; 16. Third servo motor; 17. Drum; 18. Blades; 19. Protrusions. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model provides an embodiment: a compound fertilizer production granulation and drying integrated machine, comprising: a shell 1, a barrel 5 is provided at one end of the top of the shell 1, and a feed port 6 is provided at one end of the top of the barrel 5, and the bottom end of the barrel 5 is connected to the shell 1 through a connecting pipe;
[0023] A rotating drum 17 is arranged inside the barrel 5, and blades 18 are evenly distributed on the outer side of the rotating drum 17, and convex particles 19 are evenly distributed on the blades 18;
[0024] A third servo motor 16 is fixed to the top of the barrel 5, and the output end of the third servo motor 16 is connected to the rotating drum 17;
[0025] The compound fertilizer raw material enters the barrel 5 through the feed port 6, and the third servo motor 16 drives the drum 17 and the blades 18 to rotate, stirring the raw material to increase fluidity. At the same time, the blades 18 are evenly distributed with convex particles 19, which can improve the dispersion of the compound fertilizer raw material and facilitate discharging;
[0026] An extrusion screw 2, wherein the extrusion screw 2 is disposed in the housing 1, and a first servo motor 4 is fixed to one end of the housing 1, and an output end of the first servo motor 4 is connected to the extrusion screw 2;
[0027] A granulation chamber 7 is provided at one end of the housing 1, and a granulation channel 3 is evenly provided inside the granulation chamber 7, a discharge chamber 10 is provided at one side of the granulation chamber 7, and a discharge port 11 is provided at the bottom end of the discharge chamber 10;
[0028] After the raw material enters the housing 1, the first servo motor 4 drives the extrusion screw 2 to rotate, and the raw material is squeezed into the granulation chamber 7, and is extruded through the granulation channel 3 to form a strip;
[0029] A drying mechanism 8, which is disposed outside the granulation chamber 7, and includes a heating jacket 801, a heating resistor 802, a heat-conducting ring 803 and a heat-conducting rod 804;
[0030] Heating resistors 802 are arranged on both sides of the heating sleeve 801, and two sets of heat-conducting rings 803 are arranged at the central position of the heating sleeve 801, and the heat-conducting rings 803 are evenly connected to the heating resistors 802 through heat-conducting rods 804;
[0031] The heating resistor 802 in the heating sleeve 801 generates heat when it is energized. The heat is evenly transferred to the heat-conducting ring 803 through the heat-conducting rod 804, and the strip raw material is directly dried during extrusion granulation.
[0032] A pelletizing chamber 9 is provided on the side of the discharge chamber 10 away from the granulation chamber 7, and a screw rod 15 is provided inside the pelletizing chamber 9, and a driving block 14 is sleeved on the screw rod 15, and a pelletizing knife 13 is provided on one side of the driving block 14, and the pelletizing knife 13 passes through the discharge chamber 10 and contacts the granulation channel 3;
[0033] A second servo motor 12 is fixed to the top of the pelletizing chamber 9, and the output end of the second servo motor 12 is connected to the screw rod 15;
[0034] The second servo motor 12 drives the screw rod 15 to rotate, so that the driving block 14 moves along the screw rod 15, driving the pelletizer 13 to vertically cut back and forth along the pelletizing channel 3, cutting the strip raw material into pellets and leading them out through the discharge port 11. The production efficiency of the compound fertilizer is improved through the integrated granulation and drying structure;
[0035] A guide rod is provided on one side of the pelletizing chamber 9, and a guide sleeve matching the guide rod is provided on the driving block 14 to guide and limit the driving block 14;
[0036] The specific models and specifications of the first servo motor 4, the second servo motor 12, the third servo motor 16 and the heating resistor 802 need to be determined by selection calculation based on the specification parameters of the device. The selection calculation method is existing technology, so it will not be described in detail.
[0037] Working principle: When the embodiment of the present application is in use, the compound fertilizer raw material enters the barrel 5 through the feed port 6, and the third servo motor 16 drives the rotating drum 17 and the blades 18 to rotate, so as to stir the raw material and increase fluidity. At the same time, the blades 18 are evenly distributed with convex particles 19, which can improve the dispersion of the compound fertilizer raw material and facilitate discharging. After the raw material enters the shell 1, the first servo motor 4 drives the extrusion screw 2 to rotate, and the raw material is squeezed into the granulation chamber 7, and is extruded through the granulation channel 3 to form a strip. At the same time, the heating resistor 802 in the heating sleeve 801 is energized to generate heat, and the heat is evenly transferred to the heat-conducting ring 803 through the heat-conducting rod 804. The strip raw material is directly dried during extrusion granulation, and then the second servo motor 12 drives the screw 15 to rotate, so that the drive block 14 moves along the screw 15, and drives the pelletizer 13 to cut vertically back and forth along the granulation channel 3, cuts the strip raw material into particles and guides it out through the discharge port 11, and improves the production efficiency of compound fertilizer through the integrated granulation and drying structure.
[0038] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0039] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0040] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A compound fertilizer production granulation and drying integrated machine, It is characterized in that include: A shell (1), wherein a barrel (5) is disposed at one end of the top of the shell (1), and a feed port (6) is disposed at one end of the top of the barrel (5), and the bottom end of the barrel (5) is connected to the shell (1) via a connecting pipe; An extrusion screw (2), wherein the extrusion screw (2) is arranged in a housing (1), and a first servo motor (4) is fixed to one end of the housing (1), and an output end of the first servo motor (4) is connected to the extrusion screw (2); A granulation chamber (7), wherein the granulation chamber (7) is arranged at one end of the housing (1), and a granulation channel (3) is evenly opened inside the granulation chamber (7), a discharge chamber (10) is arranged on one side of the granulation chamber (7), and a discharge port (11) is arranged at the bottom end of the discharge chamber (10); A drying mechanism (8), wherein the drying mechanism (8) is arranged outside the granulation chamber (7), and the drying mechanism (8) comprises a heating sleeve (801), a heating resistor (802), a heat-conducting ring (803) and a heat-conducting rod (804), and the drying mechanism (8) is used to dry the compound fertilizer during discharge.
2. The granulation and drying integrated machine for compound fertilizer production according to claim 1, Features: A rotating drum (17) is arranged inside the barrel (5), and blades (18) are evenly distributed on the outer side of the rotating drum (17), and convex particles (19) are evenly distributed on the blades (18).
3. The granulation and drying integrated machine for compound fertilizer production according to claim 2, Features: A third servo motor (16) is fixed to the top of the barrel (5), and an output end of the third servo motor (16) is connected to a rotating barrel (17).
4. The granulation and drying integrated machine for compound fertilizer production according to claim 1, Features: Heating resistors (802) are arranged on both sides of the heating sleeve (801), and two groups of heat-conducting rings (803) are arranged at the central position of the heating sleeve (801), and the heat-conducting rings (803) are evenly connected to the heating resistors (802) through heat-conducting rods (804).
5. The granulation and drying integrated machine for compound fertilizer production according to claim 1, Features: A pelletizing chamber (9) is arranged on the side of the discharge chamber (10) away from the granulation chamber (7), and a screw rod (15) is arranged inside the pelletizing chamber (9), and a driving block (14) is sleeved on the screw rod (15), and a pelletizing knife (13) is arranged on one side of the driving block (14), and the pelletizing knife (13) passes through the discharge chamber (10) and contacts the granulation channel (3).
6. The granulation and drying integrated machine for compound fertilizer production according to claim 5, Features: A second servo motor (12) is fixed to the top of the pelletizing chamber (9), and an output end of the second servo motor (12) is connected to a screw rod (15).
7. The granulation and drying integrated machine for compound fertilizer production according to claim 5, Features: A guide rod is arranged on one side inside the pelletizing chamber (9), and a guide sleeve matching the guide rod is arranged on the driving block (14).
