Surface wire drawing device for improving binding force of steel sheet

By designing a surface wire drawing device for improving the bonding force of steel sheets, ultrasonic processing and real-time monitoring and adjustment of the roughness of the steel sheet surface are solved, and the problem of layering of steel sheets and conductive adhesives in the prior art is improved, and the flatness of the product is improved and functional.

CN222134374UActive Publication Date: 2024-12-10NETRON SOFT-TECH ZHUHAI CO LTD
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Patent Information

Application Number
CN202420642669.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-10
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

During the high-temperature use, the existing steel sheet surface treatment process leads to layering of the steel sheet and the conductive adhesive due to binding force problems, causing the product surface to bulge, affecting the flatness and functionality of the circuit board.

Method used

Design a surface wire drawing device for improving the bonding force of steel sheets, including ultrasonic generators, ultrasonic transducers, amplitude expansion rods, machine tools, piezoelectric transducers, charge amplifiers, oscilloscopes and feed pressure regulators, through ultrasonic waves Process and real-time monitoring and adjust the roughness of the steel sheet surface to achieve customized surface treatment.

Benefits of technology

Through ultrasonic processing and real-time monitoring and adjustment of the roughness of the steel sheet surface, the bonding force between the steel sheet and conductive glue is improved, the product surface is avoided, and the flatness and functionality of the circuit board are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface wire drawing device for improving the binding force of a steel sheet, which comprises an ultrasonic generator, a wire drawing device and a wire drawing device, the ultrasonic transducer is used for converting the high-frequency electric energy into ultrasonic waves; the high-frequency electric energy is obtained by adjusting ultrasonic frequency; the amplitude expanding rod is used for expanding the amplitude deformation of the ultrasonic transducer to obtain amplified ultrasonic waves; the machine tool is used for placing a workpiece subjected to amplified ultrasonic machining; the piezoelectric transducer is used for converting the impact force borne by the workpiece into a charge signal; the charge amplifier is used for receiving the charge signal and converting the charge signal into a voltage signal which can be received by the oscilloscope; the oscilloscope is used for processing the voltage signal to obtain an oscillographic result and displaying the oscillographic result; and the feeding pressure regulator is used for regulating the feeding pressure of the workpiece according to the oscillographic result. The device can monitor and control the surface wire drawing treatment of the steel sheet in real time, is suitable for more task scenes, and reasonably controls the roughness of the surface of the steel sheet.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface wire drawing, in particular to a surface wire drawing device for improving the bonding force of steel sheets. Background Art

[0002] Steel sheet reinforcement plays a very important role in the application of FPC products. In FPC products, steel sheet reinforcement has a relatively high requirement for the heat dissipation function of high-end products. The grounding resistance conductivity of steel sheet reinforcement, the bonding strength between steel sheet and product, and the bonding strength between steel sheet and conductive adhesive directly affect the functional problems of the product. Only with good steel sheet grounding resistance conductivity can the product signal output be well connected; only with good steel sheet reinforcement bonding can the product get good heat dissipation during use, and at the same time, it can ensure that the steel sheet reinforcement bonding is very good without stratification, cracking, and affecting the smoothness of the product. Output stable work.

[0003] The existing steel sheet surface treatment process is to assemble the steel sheet to the product after lamination and pressing. When the steel sheet is put into use at the customer end, the steel sheet and the conductive adhesive will be delaminated due to the bonding problem when the steel sheet is exposed to high temperature, which will cause the surface of the product to bulge, making the entire product flat and unable to work properly. Severe delamination will cause the circuit in the circuit board product to crack and cause poor functionality. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a surface wire drawing device for improving the bonding force of a steel sheet, which can monitor and control the surface wire drawing treatment of the steel sheet in real time, and can provide a customized surface treatment process, adapt to more task scenarios, and reasonably control the roughness of the steel sheet surface.

[0005] According to a first aspect of the present invention, a surface wire drawing device for improving the bonding force of a steel sheet is provided. The surface wire drawing device comprises:

[0006] Ultrasonic generator, used to convert industrial frequency alternating current into adjustable ultrasonic frequency;

[0007] An ultrasonic transducer, connected to the ultrasonic generator, for converting high-frequency electrical energy into ultrasonic waves; the high-frequency electrical energy is obtained by adjusting the ultrasonic frequency;

[0008] An amplitude amplification rod, connected to the ultrasonic transducer, and used to amplify the amplitude deformation of the ultrasonic transducer to obtain amplified ultrasonic waves;

[0009] A machine tool, arranged at the lower part of the amplitude amplification rod, for placing a workpiece to be processed by the amplified ultrasonic wave;

[0010] A piezoelectric transducer connected to the machine tool and used to convert the impact force exerted on the workpiece into a charge signal;

[0011] a charge amplifier, connected to the piezoelectric transducer, for receiving the charge signal and converting the charge signal into a voltage signal that can be received by an oscilloscope;

[0012] An oscilloscope, connected to the charge amplifier, for processing the voltage signal to obtain an oscilloscope result and displaying the oscilloscope result;

[0013] A feed pressure regulator is connected to the oscilloscope and the machine tool, and is used to adjust the feed pressure of the workpiece according to the oscilloscope result.

[0014] The surface wire drawing device for improving the bonding force of a steel sheet according to the embodiment of the utility model has at least the following beneficial effects:

[0015] First, the industrial frequency alternating current is converted into an adjustable ultrasonic frequency through an ultrasonic generator, which can adjust the ultrasonic frequency with high flexibility; then the high-frequency electrical energy is converted into ultrasonic waves through an ultrasonic transducer. Since the high-frequency electrical energy is obtained by adjusting the ultrasonic frequency, the range of ultrasonic waves is also highly flexible and can adapt to more task scenarios; then the amplitude deformation of the ultrasonic transducer is expanded through the amplitude expansion rod to obtain amplified ultrasonic waves, thereby achieving the purpose of reducing energy consumption and saving costs; then the workpiece is placed on the machine tool, which can fix the relative position of the amplified ultrasonic wave and the workpiece, facilitating the processing of the workpiece; then the piezoelectric transducer is used to monitor , obtain the impact force on the workpiece and convert it into a charge signal, which can obtain the charge signal representing the impact force on the workpiece in real time; then use the charge amplifier to convert the charge signal into a voltage signal that can be received by the oscilloscope, provide good input data for the subsequent oscilloscope, and ensure the correctness of the oscilloscope result; then use the oscilloscope to process the voltage signal to obtain the oscilloscope result and display the oscilloscope result, which can monitor the voltage signal intuitively, and also monitor the surface wire drawing treatment; finally, use the feed pressure regulator to adjust the feed pressure of the workpiece according to the oscilloscope result, reasonably control the roughness of the steel sheet surface, and improve the effect of the surface wire drawing treatment.

[0016] According to some embodiments of the utility model, the ultrasonic generator is composed of a power supply, an oscillation stage, a voltage amplifier stage and a power amplifier stage connected in sequence; the oscillation stage is obtained by forming an inductive feedback oscillation circuit with an electron tube or a triode, and the oscillation frequency of the inductive feedback oscillation circuit is adjusted by the capacitance of the electron tube or the triode; the voltage amplifier stage is used to amplify the output of the oscillation stage; and the power amplifier stage is used to process the output of the voltage amplifier stage through multi-tube parallel push-pull.

[0017] According to some embodiments of the present invention, the transducer is a piezoelectric effect ultrasonic transducer.

[0018] According to some embodiments of the present invention, the piezoelectric effect ultrasonic transducer uses lead zirconate ferrite as a conductive material.

[0019] According to some embodiments of the present invention, the amplitude amplification rod is a stepped amplitude rod.

[0020] According to some embodiments of the utility model, the surface wire drawing device further includes:

[0021] A cooling device is covered on the surface of the ultrasonic transducer and is used for cooling the ultrasonic transducer.

[0022] According to some embodiments of the present invention, the abrasive working fluid of the machine tool consists of water and boron carbide.

[0023] According to some embodiments of the present invention, the charge amplifier includes a quasi-static amplifier, and the quasi-static amplifier is used to receive the charge signal.

[0024] According to some embodiments of the utility model, the feed pressure regulator is composed of an oscilloscope result monitor and a finite element model connected in sequence, the oscilloscope result monitor is used to monitor the oscilloscope result according to a preset threshold value, and the finite element model is used to perform optimization simulation based on the oscilloscope result to obtain a simulated feed pressure regulation result.

[0025] According to some embodiments of the utility model, the surface wire drawing device further includes:

[0026] An adsorption device is connected to the machine tool and is used to clean the scrap metal in the abrasive working fluid.

[0027] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:

[0029] Figure 1 This is a schematic diagram of a frame of a surface wire drawing device for improving the bonding force of a steel sheet according to an embodiment of the utility model;

[0030] Figure 2 A schematic diagram of a frame of a surface wire drawing device for improving the bonding force of a steel sheet with a cooling device added according to an embodiment of the utility model;

[0031] Figure 3 It is a schematic diagram of the framework of a surface wire drawing device for improving the bonding force of a steel sheet by adding an adsorption device according to an embodiment of the utility model.

[0032] Figure Number:

[0033] Ultrasonic generator 1001;

[0034] Ultrasonic transducer 1002;

[0035] Amplitude amplification rod 1003;

[0036] Machine tools 1004;

[0037] Piezoelectric transducer 1005;

[0038] Charge amplifier 1006;

[0039] Oscilloscope 1007;

[0040] Feed pressure regulator 1008;

[0041] Cooling device 101;

[0042] Adsorption device 102. DETAILED DESCRIPTION

[0043] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0044] In the description of the present invention, it should be understood that the descriptions involving orientation, such as the orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0045] In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0046] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0047] Sound waves are longitudinal waves that can be felt by the human ear, and their frequency is in the range of 16 to 16,000 Hz. When the frequency exceeds 16,000 Hz, it is called ultrasound. Ultrasound waves, like sound waves, can propagate in media such as gas, liquid and solid. Due to the high frequency, short wavelength and high energy of ultrasound waves, reflection, refraction, resonance and loss are significant during propagation. Ultrasound waves mainly have the following properties:

[0048] (1) Ultrasonic waves can transmit very strong energy. The main function of ultrasonic waves is to exert pressure (sound pressure) on obstacles in the direction of their propagation. Therefore, the magnitude of this pressure can be used to represent the intensity of ultrasonic waves. The stronger the propagating wave energy, the greater the pressure. When ultrasonic waves are propagated in liquids or solids, the density of the medium and the vibration frequency are many times higher than when sound waves are propagated in air. Therefore, for the same amplitude, the intensity, power, and energy density of ultrasonic waves in liquids and solids are tens of millions of times higher than those in air.

[0049] (2) When ultrasonic waves propagate through a liquid medium, they will compress the liquid particles to vibrate at a very high frequency, continuously forming compression and rarefaction areas in the liquid medium. Since the liquid is basically incompressible, hydraulic shock and cavitation phenomena with alternating positive and negative pressures will occur. This process takes a very short time, and the closing pressure of the liquid cavity can reach tens of atmospheres, and can produce huge water pressure shocks. This alternating pulse pressure will damage the surface of adjacent parts, causing the solid matter to disperse and break, etc.

[0050] (3) When ultrasonic waves pass through different media, a sudden change in wave velocity can occur at the interface, resulting in wave reflection and refraction. The amount of energy reflected is determined by the wave impedance of the two media (the product of density and wave velocity is called wave impedance). The greater the difference in the wave impedance of the two media, the higher the energy reflectivity when the ultrasonic wave passes through the interface. When ultrasonic waves transition from liquid or solid to air (or vice versa), the reflectivity is close to 100%. In addition, since air is compressible, it hinders the propagation of ultrasonic waves. In order to improve the transmission conditions of ultrasonic waves in adjacent media, engine oil and vaseline are often added between the connecting surfaces of the ultrasonic vibration system as transmission media.

[0051] (4) Ultrasonic waves will produce wave interference and resonance under certain conditions. When ultrasonic waves propagate from one end of the elastic rod to the other, reflection of the waves will occur at the end of the rod. In a finite elastic body, there are actually two waves with the same period, amplitude and opposite propagation directions. When these two identical waves meet from opposite directions, wave interference will occur. When the length of the rod conforms to a certain rule, some points on the rod remain unchanged during the wave fluctuation, and their amplitude is zero (wave nodes), while other points have the largest amplitude, which is twice the original amplitude (wave antinodes). Of course, to apply ultrasonic waves to the processing field, its large amplitude resonance characteristics must be fully utilized.

[0052] Therefore, ultrasonic machining can utilize the end face of the workpiece for ultrasonic frequency vibration, and the steel sheet can be processed by abrasive suspension. During processing, liquid and suspension are added between the containers of the machine tool 1004, and the workpiece is gently pressed on the workpiece. The ultrasonic transducer 1002 generates ultrasonic frequency vibrations above 16000 Hz, and the amplitude is amplified to about 0.05-0.1 mm by means of a horn, driving the end face of the workpiece to perform ultrasonic vibrations, forcing the abrasive particles suspended in the working fluid to continuously impact and polish the processed surface at a high speed and acceleration, crushing the material on the processed surface into very fine particles, and knocking it off the workpiece. Although the material knocked off each time is small, there is still a certain processing speed due to the maximum number of knocks per second. The circulating suspension takes away the fallen particles and continuously renews the abrasive. At the same time, the high frequency, positive and negative alternating hydraulic shock waves and "cavitation" generated by the ultrasonic vibration of the workpiece surface cause the working fluid to drill into the micro cracks of the processed material, further intensifying the mechanical crushing effect. As the processing continues, the shape of the workpiece is eventually "copied" on the workpiece to achieve the required size.

[0053] The following will be combined Figure 1 A clear and complete description is given of the surface wire drawing device for improving the bonding force of steel sheets according to the embodiment of the utility model. Obviously, the embodiment described below is only a part of the embodiment of the utility model, not all of the embodiments.

[0054] According to the surface wire drawing device for improving the bonding force of a steel sheet according to an embodiment of the utility model, the surface wire drawing device comprises:

[0055] The ultrasonic generator 1001 is used to convert industrial frequency alternating current into an adjustable ultrasonic frequency.

[0056] The ultrasonic transducer 1002 is connected to the ultrasonic generator 1001 and is used to convert high-frequency electrical energy into ultrasonic waves; the high-frequency electrical energy is obtained by adjusting the ultrasonic frequency.

[0057] The amplitude amplification rod 1003 is connected to the ultrasonic transducer 1002 and is used to amplify the amplitude deformation of the ultrasonic transducer 1002 to obtain amplified ultrasonic waves.

[0058] The machine tool 1004 is disposed at the lower part of the amplitude amplification rod 1003 and is used to place the workpiece to be processed by the amplified ultrasonic wave.

[0059] The piezoelectric transducer 1005 is connected to the machine tool 1004 and is used to convert the impact force on the workpiece into a charge signal.

[0060] The charge amplifier 1006 is connected to the piezoelectric transducer 1005 and is used to receive the charge signal and convert the charge signal into a voltage signal that can be received by the oscilloscope 1007 .

[0061] The oscilloscope 1007 is connected to the charge amplifier 1006 and is used to process the voltage signal to obtain an oscilloscope result and display the oscilloscope result.

[0062] The feed pressure regulator 1008 is connected to the oscilloscope 1007 and the machine tool 1004, and is used to adjust the feed pressure of the workpiece according to the oscilloscope result.

[0063] First, the industrial frequency alternating current is converted into an adjustable ultrasonic frequency through an ultrasonic generator, which can adjust the ultrasonic frequency and has high flexibility; then, the high-frequency electrical energy is converted into ultrasonic waves through the ultrasonic transducer 1002. Since the high-frequency electrical energy is obtained by adjusting the ultrasonic frequency, the range of the ultrasonic wave is also highly flexible and can adapt to more task scenarios; then, the amplitude deformation of the ultrasonic transducer 1002 is enlarged by the amplitude expansion rod 1003 to obtain the amplified ultrasonic wave, thereby achieving the purpose of reducing energy consumption and saving costs; then, the workpiece is placed through the machine tool 1004, which can fix the relative position of the amplified ultrasonic wave and the workpiece, facilitating the processing of the workpiece; then, the piezoelectric transducer 1005 is used to monitor , obtain the impact force on the workpiece and convert it into a charge signal, which can obtain the charge signal representing the impact force on the workpiece in real time; then the charge amplifier 1006 converts the charge signal into a voltage signal that can be received by the oscilloscope 1007, providing good input data for the subsequent oscilloscope 1007 to ensure the correctness of the oscilloscope result; then the oscilloscope 1007 processes the voltage signal to obtain the oscilloscope result and displays the oscilloscope result, which can monitor the voltage signal intuitively, and also monitor the surface wire drawing treatment; finally, the feed pressure of the workpiece is adjusted according to the oscilloscope result through the feed pressure regulator 1008, so as to reasonably control the roughness of the steel sheet surface and improve the effect of the surface wire drawing treatment.

[0064] In some embodiments of the utility model, the ultrasonic generator is composed of a power supply, an oscillation stage, a voltage amplifier stage and a power amplifier stage connected in sequence; the oscillation stage is obtained by forming an inductive feedback oscillation circuit with an electron tube or a triode, and the oscillation frequency of the inductive feedback oscillation circuit is adjusted by the capacitance of the electron tube or the triode; the voltage amplifier stage is used to amplify the output of the oscillation stage; and the power amplifier stage is used to process the output of the voltage amplifier stage through multi-tube parallel push-pull.

[0065] It should be noted that the ultrasonic generator is also called an ultrasonic wave or ultrasonic frequency generator. Its function is to convert industrial frequency alternating current into ultrasonic frequency oscillation with a certain power output to provide reciprocating vibration of the workpiece end face and remove the energy of the processed material. Therefore, preferably, the oscillation stage is connected by an electron tube or a triode to form an inductive feedback oscillation circuit. The oscillation frequency can be changed by adjusting the capacitance, that is, the output ultrasonic frequency can be adjusted; the output of the oscillation stage is coupled to the voltage amplifier stage for amplification, and then transmitted to the final power amplifier tube by a transformer inverting; the power amplifier tube sometimes uses multiple tubes in parallel for push-pull output, which is transmitted to the ultrasonic transducer 1002 through the output transformer.

[0066] The ultrasonic generator is composed of a power supply, an oscillation stage, a voltage amplifier stage and a power amplifier stage connected in sequence. It has a simple structure, reliable operation, high efficiency, and is easy to operate and maintain. At the same time, the oscillation frequency can be adjusted so that the output power has a large continuous adjustable range to adapt to the processing of different workpieces.

[0067] In some embodiments of the present invention, the transducer is a piezoelectric effect ultrasonic transducer.

[0068] It should be noted that when quartz crystal, barium titanate and lead zirconate are mechanically compressed or stretched, a certain charge will be generated on the interface between the two opposite surfaces, forming a certain potential; conversely, a certain voltage will be applied to the two opposite surfaces, which will produce a certain mechanical deformation. This phenomenon is called the piezoelectric effect. If an alternating voltage of more than 16,000 Hz is applied to both sides, the material will produce high-frequency expansion and contraction deformation, causing the surrounding medium to vibrate ultrasonically, which is called a piezoelectric effect ultrasonic transducer.

[0069] Preferably, in order to obtain the maximum ultrasonic wave intensity, the crystal should be in a resonant state, so the thickness of the crystal sheet should be an integer multiple of half the wavelength of the ultrasonic wave.

[0070] The piezoelectric effect ultrasonic transducer has a simple structure and reliable operation, and can reduce production costs to a certain extent.

[0071] In some embodiments of the present invention, the piezoelectric effect ultrasonic transducer uses lead zirconate ferrite as a conductive material.

[0072] It should be noted that the expansion and contraction of quartz crystal is too small, and a voltage of 3000V can produce a deformation of less than 0.01um. The piezoelectric effect of barium titanate is 20 to 30 times greater than that of quartz crystal, but its efficiency and mechanical strength are not as good as those of quartz crystal. Lead zirconate titanate has the advantages of both.

[0073] Selecting lead zirconate ferrite as the conductive material of the piezoelectric effect ultrasonic transducer can provide good expansion and contraction and mechanical strength, and can improve the working efficiency of the piezoelectric effect ultrasonic transducer.

[0074] In some embodiments of the present invention, the amplitude amplification rod 1003 is a stepped amplitude rod.

[0075] It should be noted that the types of amplitude amplifiers of the amplitude amplification rod 1003 include conical, exponential and stepped shapes. The conical amplitude amplifier is easy to manufacture; the exponential amplitude amplifier has an amplitude amplification ratio of 10 to 20 times, works stably but is difficult to manufacture; the stepped amplitude amplifier has an amplitude amplification ratio of more than 20 times and is easy to manufacture.

[0076] Preferably, a transition arc is added at the step of the stepped horn. The step of the stepped horn is prone to fatigue fracture due to stress concentration. Adding the transition arc can reduce the amplitude attenuation of the stepped horn when subjected to load resistance and prevent fatigue fracture at the step.

[0077] Preferably, the length is equal to half the wavelength of the ultrasonic vibration or an integral multiple thereof, so that a larger amplitude can be obtained.

[0078] The stepped horn is easy to manufacture and has an excellent amplitude amplification effect, which can save a lot of production costs and improve production efficiency.

[0079] Reference Figure 2 In some embodiments of the present utility model, the surface drawing device further includes:

[0080] The cooling device 101 covers the surface of the ultrasonic transducer 1002 and is used to cool the ultrasonic transducer 1002 .

[0081] The cooling device 101 can prevent the working temperature of the ultrasonic transducer 1002 from being too high, which may cause the ultrasonic transducer 1002 to be overloaded and cause serious failures. At the same time, it can also increase the working power upper limit of the ultrasonic transducer 1002 and improve working efficiency.

[0082] In some embodiments of the present invention, the abrasive working fluid of the machine tool 1004 is composed of water and boron carbide.

[0083] It should be noted that water is the most commonly used working fluid with the best effect. In order to improve the surface quality, kerosene or engine oil is sometimes used as the working fluid. Abrasive grains generally use silicon carbide and aluminum oxide, but boron carbide is used when processing hard alloys, and diamond powder is used when processing diamonds. The size of the abrasive grains is selected according to the processing productivity and precision requirements. Larger grains have higher productivity, but the processing precision and surface roughness are poorer.

[0084] Since the abrasive working fluid is used for steel sheets, water and boron carbide are selected to form the abrasive working fluid, which can not only reduce production costs but also cope with high-hardness steel sheets. The particle size of the abrasive particles can be selected according to the processing productivity and precision requirements, and no specific restrictions are made here.

[0085] In some embodiments of the present invention, the charge amplifier 1006 includes a quasi-static amplifier, and the quasi-static amplifier is used to receive a charge signal.

[0086] It should be noted that the quasi-static charge amplifier refers to a charge amplifier with quasi-static characteristics. The quasi-static charge amplifier has the advantages of small drift and good low-frequency characteristics.

[0087] In some embodiments of the utility model, the feed pressure regulator is composed of an oscilloscope result monitor and a finite element model connected in sequence. The oscilloscope result monitor is used to monitor the oscilloscope result according to a preset threshold value, and the finite element model is used to perform optimization simulation based on the oscilloscope result to obtain a simulated feed pressure regulation result.

[0088] It should be noted that the preset threshold is set according to the effect of the surface wire drawing treatment, and the effect of the surface wire drawing treatment can be monitored by real-time monitoring of the oscilloscope results. The parameter simulation and model processing of the finite element model can be set and trained in advance, or the parameters of each component can be obtained in real time through sensors, which are not specifically limited here. There should be a suitable feed pressure on the workpiece during processing. If the pressure is small, the gap between the workpiece processing surface increases, the impact force and impact depth of the abrasive on the workpiece are reduced, and the processing speed decreases; if the pressure is too large, the gap between the tool end and the workpiece processing surface becomes smaller, the abrasive and the working fluid cannot be updated smoothly, and the acceleration also slows down. For example, when a circular solid tool is used to process holes on glass, when the processing area is in the range of 5 to 13 mm, the optimal static pressure is about 4000 kPa; when the processing area is 20 mm, the optimal static pressure is about 2000 to 3000 kPa. Therefore, adjusting the feed pressure can adjust the effect and working speed of the surface wire drawing treatment.

[0089] The oscilloscope result monitor and the finite element model can avoid the problem of poor surface drawing treatment effect, and real-time monitoring can be performed. Once the oscilloscope result is not within the preset threshold, the simulated feed pressure adjustment result can be immediately calculated through the finite element model. The feed pressure can be adjusted immediately based on the simulated feed pressure adjustment result to improve the surface drawing treatment effect.

[0090] Reference Figure 3 In some embodiments of the present utility model, the surface drawing device further includes:

[0091] The adsorption device 102 is connected to the machine tool 1004 and is used to clean the scrap metal in the abrasive working fluid.

[0092] By cleaning the waste metal in the abrasive working fluid through the adsorption device 102, the working state of the abrasive working fluid can be maintained, and the effect of the surface wire drawing treatment can be maintained.

[0093] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

[0094] Those skilled in the art will appreciate that the technical solutions shown in the figures do not limit the embodiments of the present disclosure and may include more or fewer steps than shown in the figures, or a combination of certain steps, or different steps.

[0095] The device embodiments described above are merely illustrative, and the units described as separate components may or may not be physically separated, that is, they may be located in one place or distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0096] Those skilled in the art will appreciate that all or some of the steps in the methods disclosed above, and the functional modules / units in the systems and devices may be implemented as software, firmware, hardware, or a suitable combination thereof.

[0097] The terms "first", "second", "third", "fourth", etc. (if any) in the specification of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0098] It should be understood that in the present application, "at least one (item)" means one or more, and "plurality" means two or more. "And / or" is used to describe the association relationship of associated objects, indicating that three relationships may exist. For example, "A and / or B" can mean: only A exists, only B exists, and A and B exist at the same time, where A and B can be singular or plural. The character " / " generally indicates that the objects associated before and after are in an "or" relationship. "At least one of the following" or similar expressions refers to any combination of these items, including any combination of single or plural items. For example, at least one of a, b or c can mean: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", where a, b, c can be single or multiple.

[0099] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0100] The above is a specific description of the preferred implementation of the embodiments of the present application, but the embodiments of the present application are not limited to the above-mentioned implementation methods. Technical personnel familiar with the field can also make various equivalent modifications or substitutions without violating the spirit of the embodiments of the present application. These equivalent modifications or substitutions are all included in the scope defined by the claims of the embodiments of the present application.

Claims

1. A surface drawing device for improving the bonding strength of steel sheets, It is characterized in that The surface drawing device comprises: Ultrasonic generator, used to convert industrial frequency alternating current into adjustable ultrasonic frequency; An ultrasonic transducer, connected to the ultrasonic generator, for converting high-frequency electrical energy into ultrasonic waves; the high-frequency electrical energy is obtained by adjusting the ultrasonic frequency; An amplitude amplification rod, connected to the ultrasonic transducer, and used to amplify the amplitude deformation of the ultrasonic transducer to obtain amplified ultrasonic waves; A machine tool, arranged at the lower part of the amplitude amplification rod, for placing a workpiece to be processed by the amplified ultrasonic wave; A piezoelectric transducer connected to the machine tool and used to convert the impact force exerted on the workpiece into a charge signal; a charge amplifier, connected to the piezoelectric transducer, for receiving the charge signal and converting the charge signal into a voltage signal that can be received by an oscilloscope; An oscilloscope, connected to the charge amplifier, for processing the voltage signal to obtain an oscilloscope result and displaying the oscilloscope result; A feed pressure regulator is connected to the oscilloscope and the machine tool, and is used to adjust the feed pressure of the workpiece according to the oscilloscope result.

2. The surface drawing device for improving the bonding strength of a steel sheet according to claim 1, It is characterized in that The ultrasonic generator is composed of a power supply, an oscillation stage, a voltage amplifier stage and a power amplifier stage connected in sequence; the oscillation stage is obtained by forming an inductive feedback oscillation circuit with an electron tube or a triode, and the oscillation frequency of the inductive feedback oscillation circuit is adjusted by the capacitance of the electron tube or the triode; the voltage amplifier stage is used to amplify the output of the oscillation stage; and the power amplifier stage is used to process the output of the voltage amplifier stage through multi-tube parallel push-pull.

3. The surface drawing device for improving the bonding strength of a steel sheet according to claim 1, It is characterized in that The ultrasonic transducer adopts a piezoelectric effect ultrasonic transducer.

4. The surface drawing device for improving the bonding strength of a steel sheet according to claim 3, It is characterized in that The piezoelectric effect ultrasonic transducer uses lead zirconate ferrite as a conductive material.

5. The surface drawing device for improving the bonding strength of a steel sheet according to claim 1, It is characterized in that The amplitude enlargement rod adopts a stepped amplitude changing rod.

6. The surface drawing device for improving the bonding strength of a steel sheet according to claim 1, It is characterized in that The surface drawing device also includes: A cooling device is covered on the surface of the ultrasonic transducer and is used for cooling the ultrasonic transducer.

7. The surface drawing device for improving the bonding strength of a steel sheet according to claim 1, It is characterized in that The abrasive working fluid of the machine tool consists of water and boron carbide.

8. The surface drawing device for improving the bonding strength of a steel sheet according to claim 1, It is characterized in that The charge amplifier comprises a quasi-static amplifier, and the quasi-static amplifier is used to receive the charge signal.

9. The surface drawing device for improving the bonding strength of a steel sheet according to claim 1, It is characterized in that The feed pressure regulator is composed of an oscilloscope result monitor and a finite element model connected in sequence. The oscilloscope result monitor is used to monitor the oscilloscope result according to a preset threshold value, and the finite element model is used to perform optimization simulation according to the oscilloscope result to obtain a simulated feed pressure regulation result.

10. The surface drawing device for improving the bonding strength of a steel sheet according to claim 7, It is characterized in that The surface drawing device also includes: An adsorption device is connected to the machine tool and is used to clean the scrap metal in the abrasive working fluid.