Constant-temperature melting device for plastic raw materials

By designing a constant temperature melting device for plastic raw materials including protective ring, support cover, insulation shell and bracket, the motor drive gear system and temperature sensor are used to achieve temperature controllable and uniform melting, and the uneven melting in the existing device is solved. and the problem of discharge blockage improves the quality of plastic raw materials and the stability of the device.

CN222135559UActive Publication Date: 2024-12-10ANHUI ZHENGYUAN PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202420420168.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2024-12-10
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing constant temperature melting device of plastic raw materials has problems of uneven melting, discharge blockage and instability, which affects the quality and service life of plastic raw materials.

Method used

A constant temperature melting device of plastic raw materials including protective ring, support cover, insulation shell and bracket was designed. The motor-driven gear system was used to drive the agitator knife for stirring and heating, and the temperature controllable combination of the temperature sensor and the control panel to achieve temperature controllable and heating layer The filter layer ensures uniform melting and unobstructed discharge, and facilitates maintenance through access doors.

Benefits of technology

The uniform melting of plastic raw materials is achieved, avoiding discharge and blocking of materials, and improving the stability and service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic raw material constant temperature melting device which comprises a protective ring, a supporting cover, a heat preservation shell and a support, the supporting cover is arranged in the middle of the support, an access door is arranged on the side portion of the supporting cover, a motor is installed on the inner wall of the supporting cover through bolts, a second gear is arranged on the upper portion of the supporting cover, and the second gear is connected with the heat preservation shell. The output end of the motor is fixedly connected with the driving end of the second gear, a supporting plate is fixed to the side of the supporting cover, the upper end of the supporting plate is connected with the first gear through a bearing, the first gear is meshed with the second gear, the heat preservation shell is arranged on the upper portion of the supporting cover, and the upper end of the second gear is fixedly connected with the lower end of the heat preservation shell through a bearing. The upper end and the lower end of the inner wall of the heat preservation shell are both connected with rotating shafts through bearings, and the lower portions of the rotating shafts are fixedly connected with the upper ends of first gears. The plastic raw material melting device is favorable for melting plastic raw materials, can avoid material blockage during discharging, and is good in stability.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic pipe production equipment, in particular to a constant temperature melting device for plastic raw materials. Background Art

[0002] Plastic raw materials are mainly divided into thermoplastic and thermosetting plastics according to the molecular structure of synthetic resins. Thermoplastic plastics refer to plastics that remain plastic after repeated heating, while thermosetting plastics mainly refer to plastics made from synthetic resins that are hardened by heating. In the research and development, production and inspection of plastic raw materials, stirring and dispersing equipment is required to make plastic raw materials that can distinguish different textures. In order to extract plastic raw materials of the same high quality and facilitate the subsequent manufacture of plastic raw materials, a plastic raw material stirring device can be introduced.

[0003] The existing constant temperature melting device for plastic raw materials has some disadvantages. First, the plastic raw materials are melted unevenly and the internal particles are not completely melted, which is not conducive to melting the plastic raw materials. This causes the quality of the plastic raw rubber to be unstable, which will affect the quality of the melted plastic. Secondly, it is inevitable that the material will be blocked during discharge, which affects the discharge. In addition, the device is unstable and not conducive to maintenance, which affects the service life. Utility Model Content

[0004] The purpose of the utility model is to provide a constant temperature melting device for plastic raw materials to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a constant temperature melting device for plastic raw materials, comprising a protective ring, a support cover, a heat-insulating shell and a bracket, the support cover is arranged in the middle of the bracket, an inspection door is arranged on the side of the support cover, a motor is installed on the inner wall of the support cover by bolts, a gear 2 is arranged on the upper part of the support cover, and the output end of the motor is fixedly connected to the driving end of the gear 2, a support plate is fixed on the side of the support cover, and the upper end of the support plate is connected to the gear 1 through a bearing, and the gear 1 is meshed with the gear 2, the heat-insulating shell is arranged on the upper part of the support cover, and the upper end of the gear 2 is fixedly connected to the lower end of the heat-insulating shell through a bearing, the upper and lower ends of the inner wall of the heat-insulating shell are connected to a rotating shaft through bearings, and the lower part of the rotating shaft is fixedly connected to the upper end of the gear 1, a stirring knife is fixed on the side of the rotating shaft, and a temperature sensor is arranged in the middle of the rotating shaft.

[0006] Preferably, the inner wall of the heat-insulating shell is provided with a heating layer, and the upper end of the side portion of the heat-insulating shell is connected with a feed port.

[0007] Preferably, a discharge port is provided at the lower end of the heat-insulating shell, and a filter layer is provided at the upper portion of the discharge port.

[0008] Preferably, the upper end of the support plate is connected to gear three via a bearing, and gear three is meshed with gear two.

[0009] Preferably, a connecting shaft is provided inside the heat-insulating shell, and the lower end of the connecting shaft is fixedly connected to the upper part of the gear three, and a brush plate is connected to the side of the connecting shaft corresponding to the filter layer.

[0010] Preferably, the protective ring is arranged outside the heat-insulating shell, and the inner wall of the protective ring is fixedly connected to the outer wall of the heat-insulating shell.

[0011] Preferably, a receiving block is connected to the interior of the protective ring corresponding to the upper end of the bracket, and the protective ring is clamped with the receiving block.

[0012] Preferably, a control panel is provided on the outer wall of the heat-insulating shell, and the temperature sensor, the motor and the heating layer are all electrically connected to the control panel.

[0013] Compared with the prior art, the utility model has the following beneficial effects: it is conducive to melting plastic raw materials, can avoid material blockage during discharging, and has good stability;

[0014] (1) The temperature can be set in advance through the control panel 11. When the temperature sensor 21 measures that the temperature of the raw material is lower than the set temperature, the heating is continued. When the temperature sensor 21 measures that the temperature of the raw material is higher than the set temperature, the temperature sensor 21 sends an electrical signal to the control system, and the control system sends an electrical signal to the heating layer 5, so that the heating layer 5 stops heating, which is conducive to making the heating temperature of the raw material controllable. Under the drive of the motor, the gear 2 is driven to rotate, and then the gear 1 is driven to rotate, thereby driving the shaft to rotate, so that the stirring blade breaks the raw material, and the heating layer heats the raw material, which is conducive to the melting of the raw material. Under the stirring of the stirring blade, the raw material is turned over, which can make the raw material have more contact with the heating layer, promote uniform heating, and facilitate melting of the plastic raw material.

[0015] (2) The filter layer has through holes. The melted raw material particles are small enough to pass through the filter layer and are discharged uniformly from the discharge port. Larger particles will continue to melt in the insulation shell. Gear 2 drives gear 3 to rotate, which in turn drives the connecting shaft to rotate. The connecting shaft drives the brush plate to rotate, so as to avoid the raw material particles being blocked on the upper part of the filter layer and affecting the unimpeded discharge of the material, thereby avoiding blockage during discharge.

[0016] (3) The bracket supports the protective ring through the receiving block, thereby supporting the insulation shell. The protective ring and the bracket increase the range of the lower support position of the insulation shell, which is beneficial to the stability of the insulation shell. In addition, the condition of the motor can be checked by opening the inspection door, which is beneficial to maintenance and repair, and has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a schematic diagram of the main cross-sectional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the motor and gear of the utility model;

[0020] Figure 4 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 5 For the utility model Figure 1 The enlarged structural diagram at B in the middle;

[0022] In the figure: 1. stirring blade; 2. rotating shaft; 3. feeding port; 4. heat preservation shell; 5. heating layer; 6. bracket; 7. connecting shaft; 8. support plate; 9. support cover; 10. motor; 11. control panel; 12. protective ring; 13. receiving block; 14. inspection door; 15. brush plate; 16. filter layer; 17. discharging port; 18. gear one; 19. gear two; 20. gear three; 21. temperature sensor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5 The utility model provides an embodiment: a constant temperature melting device for plastic raw materials, comprising a protective ring 12, a support cover 9, a heat-insulating shell 4 and a bracket 6, a motor 10 is installed on the inner wall of the support cover 9 by bolts, a gear 2 19 is arranged on the upper part of the support cover 9, and the output end of the motor 10 is fixedly connected to the driving end of the gear 2 19, a support plate 8 is fixed on the side of the support cover 9, and the upper end of the support plate 8 is connected to the gear 1 18 through a bearing, and the gear 1 18 is meshed with the gear 2 19, the heat-insulating shell 4 is arranged on the upper part of the support cover 9, and the upper end of the gear 2 19 is fixedly connected to the lower end of the heat-insulating shell 4 through a bearing, the upper and lower ends of the inner wall of the heat-insulating shell 4 are connected to the rotating shaft 2 through bearings, and the lower part of the rotating shaft 2 is fixedly connected to the upper end of the gear 1 18, and the side of the rotating shaft 2 is fixed with a stirring knife 1.

[0025] When in use, the motor 10 drives the gear 2 19 to rotate, which in turn drives the gear 1 18 to rotate, thereby driving the rotating shaft 2 to rotate, so that the mixing blade 1 crushes the raw materials;

[0026] The inner wall of the heat-insulating shell 4 is provided with a heating layer 5 , and the upper end of the side of the heat-insulating shell 4 is connected with a feed port 3 .

[0027] When in use, raw materials can be put into the feed port 3, and the heating layer 5 heats the raw materials to facilitate melting of the raw materials. Under the stirring of the stirring blade 1, the raw materials are turned over, so that the raw materials can have more contact with the heating layer 5, and the heating is promoted to be uniform.

[0028] A temperature sensor 21 is disposed in the middle of the rotating shaft 2 , a control panel 11 is disposed on the outer wall of the heat-insulating shell 4 , and the temperature sensor 21 , the motor 10 , and the heating layer 5 are all electrically connected to the control panel 11 .

[0029] When in use, the temperature can be set in advance through the control panel 11. When the temperature sensor 21 measures that the temperature of the raw material is lower than the set temperature, heating continues. When the temperature sensor 21 measures that the temperature of the raw material is higher than the set temperature, the temperature sensor 21 sends an electrical signal to the control system, and the control system sends an electrical signal to the heating layer 5, so that the heating layer 5 stops heating, which is conducive to making the raw material heating temperature controllable;

[0030] A discharge port 17 is disposed at the lower end of the heat-insulating shell 4 , and a filter layer 16 is disposed above the discharge port 17 .

[0031] When in use, the filter layer 16 has through holes, and the melted raw material particles are small enough to pass through the filter layer 16, and are uniformly discharged from the discharge port 17 through the filter layer 16. Larger particles will continue to melt in the heat-insulating shell 4;

[0032] The upper end of the support plate 8 is connected to a gear three 20 via a bearing, and the gear three 20 is meshed with the gear two 19 . A connecting shaft 7 is provided inside the heat-insulating shell 4 .

[0033] When in use, gear 2 19 drives gear 3 to rotate, thereby driving the connecting shaft 7 to rotate;

[0034] The lower end of the connecting shaft 7 is fixedly connected to the upper part of the gear three 20 , and the side of the connecting shaft 7 is connected to a brush plate 15 corresponding to the filter layer 16 .

[0035] When in use, the connecting shaft 7 drives the brush plate 15 to rotate to prevent the raw material particles from being blocked on the upper part of the filter layer 16 and affecting the smooth discharge of the material;

[0036] The support cover 9 is arranged in the middle of the bracket 6 , and an inspection door 14 is arranged on the side of the support cover 9 .

[0037] When in use, the condition of the motor 10 can be checked by opening the inspection door 14, which is convenient for maintenance and inspection;

[0038] The protective ring 12 is arranged outside the insulation shell 4, and the inner wall of the protective ring 12 is fixedly connected to the outer wall of the insulation shell 4. The upper end of the bracket 6 is connected to the inside of the protective ring 12 corresponding to the receiving block 13, and the protective ring 12 is clamped with the receiving block 13.

[0039] When in use, the bracket 6 supports the protective ring 12 through the receiving block 13, thereby supporting the heat-insulating shell 4. The protective ring 12 and the bracket 6 increase the range of the lower support position of the heat-insulating shell 4, which is conducive to the stability of the heat-insulating shell 4.

[0040] When the embodiment of the present application is in use: first, the raw material can be put into the feed port 3, and the temperature can be set in advance through the control panel 11. When the temperature sensor 21 measures that the temperature of the raw material is lower than the set temperature, the heating is continued. When the temperature sensor 21 measures that the temperature of the raw material is higher than the set temperature, the temperature sensor 21 sends an electrical signal to the control system, and the control system sends an electrical signal to the heating layer 5, so that the heating layer 5 stops heating, which is conducive to making the raw material heating temperature controllable. Under the drive of the motor 10, the gear 2 19 is driven to rotate, and then the gear 1 18 is driven to rotate, thereby driving the rotating shaft 2 to rotate, so that the stirring blade 1 crushes the raw material, and the heating layer 5 heats the raw material, which is conducive to the melting of the raw material. Under the stirring of the stirring blade 1, the raw material is turned over, which can make the raw material have more contact with the heating layer 5, and promote uniform heating. The filter layer 16 is provided with through holes, and the melted raw material particles are small enough to pass through the filter layer 16, and are discharged uniformly from the discharge port 17 through the filter layer 16. The larger particles will continue to be melted in the insulation shell 4, and the gear 2 19 drives the gear 3 to rotate, and then drives the connecting shaft 7 to rotate, and the connecting shaft 7 drives the brush plate 15 to rotate, so as to avoid the raw material particles being blocked in the upper part of the filter layer 16 and affecting the smooth discharge of materials. At the same time, the bracket 6 supports the protective ring 12 through the receiving block 13, and then lifts the insulation shell 4. The protective ring 12 and the bracket 6 increase the range of the lower support position of the insulation shell 4, which is beneficial to the stability of the insulation shell 4. In addition, the inspection door 14 can be opened to check the condition of the motor 10, which is beneficial to maintenance and inspection. In summary, the device is beneficial to melting plastic raw materials, can avoid blockage during discharge, and has good practicality.

Claims

1. A constant temperature melting device for plastic raw materials, characterized in that: The invention comprises a protective ring (12), a support cover (9), a heat-insulating shell (4) and a bracket (6), wherein the support cover (9) is arranged in the middle of the bracket (6), an inspection door (14) is arranged on the side of the support cover (9), a motor (10) is installed on the inner wall of the support cover (9) by bolts, a gear 2 (19) is arranged on the upper part of the support cover (9), and the output end of the motor (10) is fixedly connected to the driving end of the gear 2 (19), a support plate (8) is fixed on the side of the support cover (9), and the upper end of the support plate (8) is connected to the shaft The bearing is connected with a gear 1 (18), and the gear 1 (18) is meshed with a gear 2 (19); the heat-insulating shell (4) is arranged on the upper part of the support cover (9), and the upper end of the gear 2 (19) is fixedly connected to the lower end of the heat-insulating shell (4) through a bearing; the upper and lower ends of the inner wall of the heat-insulating shell (4) are connected to a rotating shaft (2) through a bearing, and the lower part of the rotating shaft (2) is fixedly connected to the upper end of the gear 1 (18); a stirring blade (1) is fixed to the side of the rotating shaft (2), and a temperature sensor (21) is arranged in the middle of the rotating shaft (2).

2. A constant temperature melting device for plastic raw materials according to claim 1, characterized in that: The inner wall of the heat-insulating shell (4) is provided with a heating layer (5), and the upper end of the side of the heat-insulating shell (4) is connected to a feed port (3).

3. A plastic material constant temperature melting device according to claim 2, characterized in that: The lower end of the heat-insulating shell (4) is provided with a discharge port (17), and the upper part of the discharge port (17) is provided with a filter layer (16).

4. A plastic material constant temperature melting device according to claim 1, characterized in that: The upper end of the support plate (8) is connected to a gear three (20) via a bearing, and the gear three (20) is meshed with the gear two (19).

5. A plastic material constant temperature melting device according to claim 3, characterized in that: A connecting shaft (7) is arranged inside the heat-insulating shell (4), and the lower end of the connecting shaft (7) is fixedly connected to the upper part of the gear three (20), and the side of the connecting shaft (7) is connected to a brush plate (15) corresponding to the filter layer (16).

6. A plastic material constant temperature melting device according to claim 1, characterized in that: The protective ring (12) is arranged outside the heat-insulating shell (4), and the inner wall of the protective ring (12) is fixedly connected to the outer wall of the heat-insulating shell (4).

7. A plastic material constant temperature melting device according to claim 6, characterized in that: The upper end of the bracket (6) is connected to the interior of the corresponding protection ring (12) with a receiving block (13), and the protection ring (12) is clamped with the receiving block (13).

8. A plastic material constant temperature melting device according to claim 6, characterized in that: The outer wall of the heat-insulating shell (4) is provided with a control panel (11), and the temperature sensor (21), the motor (10), and the heating layer (5) are all electrically connected to the control panel (11).