Embossing mold and hot pressing roller for plastic part
The embossing mold and hot pressing roller address adhesive failure by incorporating a pumping mechanism and moving mechanism to lubricate and adjust the gap between the embossing roller and material, reducing defects and enhancing practicality.
Patent Information
- Application Number
- CN202420873718.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Traditional embossing rollers and molds for plastic parts suffer from high adhesive failure due to high surface temperature and viscosity, leading to a high defective rate during thermoplastic molding.
An embossing mold and hot pressing roller with a pumping mechanism and moving mechanism to apply lubricating oil and adjust the gap between the embossing roller, the solution includes a system with a pumping mechanism and a moving mechanism to control the gap between the embossing device and the embossing device, the solution involves a system with a pumping mechanism and a moving mechanism to control the gap between the embossing roller and the material, incorporating a pumping mechanism and a moving mechanism to control the gap between the embossing roller and the material, and a moving mechanism to adjust the embossing depth.
The solution effectively reduces adhesive failure by lubricating the embossing roller, allowing for adjustable embossing depth and material thickness, thereby reducing defects and improving the device's practicality.
Smart Images

Figure CN222135943U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing processing of plastic parts, in particular to an embossing mold and a hot pressing roller used for plastic parts. Background Art
[0002] Embossing of plastic parts is a common processing technology. Various patterns or designs are pressed on the surface of plastic products through specific equipment and methods, which can increase the beauty of the product and make the plastic product have a better visual effect.
[0003] Generally, when embossing plastic parts, it is carried out during the process of thermoplastic molding, that is, the embossing is carried out after the plastic parts have not yet solidified. However, in the prior art, traditional embossing rollers and embossing molds have great defects. For example, when the traditional embossing mold embossing roller is rolled, due to the high surface temperature and viscosity of the plastic parts, it is easy to cause adhesion between the surface of the plastic parts and the embossing roller during rolling, resulting in a high defective rate. Therefore, the utility model proposes an embossing mold and a hot pressing roller for plastic parts to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes an embossing die and a hot pressing roller for plastic parts.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A kind of embossing mold and hot pressing roller for plastic parts, comprising a fixed frame, a conveyor belt is arranged inside the fixed frame, fixed blocks are fixedly connected to the side walls at both ends of the fixed frame, a mold body is slidably connected to the two fixed blocks, the mold body is designed as a rectangular frame, an embossing roller is rotatably connected between the inner walls at both ends of the mold body, a through groove is opened at the upper end of the mold body, a pumping mechanism for pumping liquid to the embossing roller is arranged in the through groove, the pumping mechanism includes a slider slidably connected in the through groove, a nozzle is installed at the lower end of the slider, a liquid bag is fixedly connected to the side wall of the slider, and two symmetrically arranged fixed plates are fixedly connected to the upper end of the mold body, and a moving mechanism for moving the nozzle is arranged between the two fixed plates.
[0007] Preferably, one end of the liquid capsule away from the slider is fixedly connected to the side wall of one of the fixed plates, a one-way liquid inlet pipe is installed at the end of the liquid capsule, and the liquid capsule is connected to the nozzle through a one-way liquid outlet pipe.
[0008] Preferably, the moving mechanism includes a reciprocating screw rotatably connected between two fixed plates, the reciprocating screw passes through a slider and cooperates with it, a motor is fixedly connected to the side wall of one of the fixed plates, and the end of the output shaft of the motor is fixedly connected to the end of the reciprocating screw.
[0009] Preferably, a limiting rod is fixedly connected between the two fixing plates, and the limiting rod passes through the sliding block and is slidably connected thereto.
[0010] Preferably, a smoothing roller is rotatably connected between the inner walls at both ends of the mold body, and the surface of the smoothing roller is in contact with the surface of the embossing roller.
[0011] Preferably, two symmetrically arranged electric push rods are fixedly connected to the inner bottom of the mold body, and the telescopic ends of the two electric push rods are fixedly connected to the lower end of the fixing frame.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. By setting up a pumping mechanism and a moving mechanism, the lubricating oil pipeline is connected with the one-way liquid inlet pipe, the output shaft of the driving motor rotates, the reciprocating screw is driven to rotate, the slider matched with it is driven to move back and forth, and the nozzle is driven to move back and forth. During the movement of the slider, the liquid capsule can be repeatedly squeezed and stretched. When the liquid capsule is squeezed, the lubricating oil is squeezed out from the one-way liquid outlet pipe and sprayed out from the nozzle, so as to realize pumping liquid lubrication of the embossing roller, avoid adhesion between the material, and greatly reduce the defective rate.
[0014] 2. By setting an electric push rod and driving the telescopic end of the electric push rod to extend or contract, the mold body can be driven to move, thereby driving the height of the embossing roller to adjust the gap between the embossing roller and the material, so that materials of different thicknesses can be used. At the same time, the embossing depth can be controlled to improve the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural schematic diagram of an embossing die and a hot pressing roller for plastic parts proposed by the utility model;
[0016] Figure 2 A three-dimensional diagram of an embossing die and a hot pressing roller for plastic parts proposed by the utility model;
[0017] Figure 3 This is a bottom-up stereoscopic diagram of an embossing die and a hot pressing roller for plastic parts proposed by the utility model;
[0018] Figure 4 for Figure 2 A magnified view of the structure at A;
[0019] Figure 5The utility model provides a cross-sectional structural diagram of a slider of an embossing die and a hot pressing roller for plastic parts.
[0020] In the figure: 1 fixed frame, 2 conveyor belt, 3 mold body, 4 fixed block, 5 smoothing roller, 6 motor, 7 embossing roller, 8 electric push rod, 9 nozzle, 10 slider, 11 one-way liquid inlet pipe, 12 liquid bag, 13 fixed plate, 14 limit rod, 15 reciprocating screw, 16 through groove, 17 one-way liquid outlet pipe. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.
[0022] Reference Figure 1-5 An embossing mold and hot pressing roller for plastic parts include a fixed frame 1, a conveyor belt 2 is arranged inside the fixed frame 1, fixed blocks 4 are fixedly connected to the side walls at both ends of the fixed frame 1, and a mold body 3 is slidably connected to the two fixed blocks 4. The mold body 3 is designed as a rectangular frame, and an embossing roller 7 is rotatably connected between the inner walls at both ends of the mold body 3. A through groove 16 is opened at the upper end of the mold body 3.
[0023] In the utility model, a pumping mechanism for pumping liquid to the embossing roller 7 is arranged in the through groove 16, and the pumping mechanism includes a slider 10 slidably connected in the through groove 16, and a nozzle 9 is installed at the lower end of the slider 10. A liquid capsule 12 is fixedly connected to the side wall of the slider 10, and the end of the liquid capsule 12 away from the slider 10 is fixedly connected to the side wall of one of the fixed plates 13. A one-way liquid inlet pipe 11 is installed at the end of the liquid capsule 12, and the liquid capsule 12 is connected to the nozzle 9 through a one-way liquid outlet pipe 17. The slider 10 passes through the through groove 16 so that the nozzle 9 is located directly above the embossing roller 7, a one-way liquid inlet valve is arranged in the one-way liquid inlet pipe 11, and a one-way liquid outlet valve is arranged in the one-way liquid outlet pipe 17. The liquid capsule 12 is made of rubber and has strong ductility. When discharging the lubricating oil, the nozzle 9 reciprocates above the embossing roller 7, so that the lubricating oil can be evenly squeezed onto the surface of the embossing roller 7.
[0024] In the utility model, the upper end of the mold body 3 is fixedly connected to two symmetrically arranged fixed plates 13, and a moving mechanism for moving the nozzle 9 is arranged between the two fixed plates 13. The moving mechanism includes a reciprocating screw 15 rotatably connected between the two fixed plates 13. The reciprocating screw 15 passes through the slider 10 and cooperates with it. A motor 6 is fixedly connected to the side wall of one of the fixed plates 13, and the end of the output shaft of the motor 6 is fixedly connected to the end of the reciprocating screw 15.
[0025] In the utility model, a limiting rod 14 is fixedly connected between the two fixed plates 13, the limiting rod 14 passes through the slider 10 and is slidably connected thereto, and a smoothing roller 5 is rotatably connected between the inner walls at both ends of the mold body 3, the surface of the smoothing roller 5 is in contact with the surface of the embossing roller 7, the limiting rod 14 can limit the slider 10, and improve its movement stability, the smoothing roller 5 can smooth the material squeezed on the surface of the embossing roller 7, so that the coating is more uniform.
[0026] In the utility model, two symmetrically arranged electric push rods 8 are fixedly connected to the inner bottom of the mold body 3, and the telescopic ends of the two electric push rods 8 are fixedly connected to the lower end of the fixed frame 1. The telescopic ends of the electric push rods 8 extend and contract to adjust the height of the mold body 3, thereby adjusting the height of the embossing roller 7, which is convenient for embossing materials of different thicknesses and can control the embossing depth.
[0027] When the utility model is used, the plastic parts to be embossed are first placed on the conveyor belt 2 for transportation. When they are transported to the bottom of the mold body 3, they are embossed on the surface of the plastic parts through the embossing roller 7. During the embossing process, the lubricating oil pipeline is connected with the one-way liquid inlet pipe 11, and the output shaft of the driving motor 6 rotates, driving the reciprocating screw 15 to rotate, thereby driving the slider 10 matched with it to move back and forth in the through groove 16, driving the nozzle 9 to move back and forth, and during the movement of the slider 10, the liquid capsule 12 can be repeatedly squeezed and stretched. When the liquid capsule 12 is stretched, the lubricating oil can be drawn into the liquid capsule 12 from the one-way liquid inlet pipe 11. When the liquid capsule 12 is squeezed, the lubricating oil can be squeezed into the nozzle 9 from the one-way liquid outlet pipe 17, and then discharged by the nozzle 9. The nozzle 9 discharges the lubricating oil onto the embossing roller 7, which can prevent the material from adhering to the surface of the embossing roller 7.
[0028] When the embossing depth needs to be controlled or materials of different thicknesses need to be embossed, the telescopic end of the electric push rod 8 can be driven to extend or contract, driving the mold body 3 to move, thereby driving the embossing roller 7 to move and adjusting the distance between the embossing roller 7 and the material, thereby improving the practicability of the device.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An embossing die and a hot pressing roller for plastic parts, comprising a fixing frame (1), characterized in that: A conveyor belt (2) is arranged inside the fixed frame (1), and fixed blocks (4) are fixedly connected to the side walls at both ends of the fixed frame (1), and a mold body (3) is slidably connected to the two fixed blocks (4). The mold body (3) is designed as a rectangular frame, and an embossing roller (7) is rotatably connected between the inner walls at both ends of the mold body (3). A through groove (16) is opened at the upper end of the mold body (3), and a pumping mechanism for pumping liquid to the embossing roller (7) is arranged in the through groove (16). The pumping mechanism includes a slider (10) slidably connected in the through groove (16), a nozzle (9) is installed at the lower end of the slider (10), and a liquid bag (12) is fixedly connected to the side wall of the slider (10), and two symmetrically arranged fixed plates (13) are fixedly connected to the upper end of the mold body (3), and a moving mechanism for moving the nozzle (9) is arranged between the two fixed plates (13).
2. The embossing mold and hot pressing roller for plastic parts according to claim 1, characterized in that: One end of the liquid capsule (12) away from the slider (10) is fixedly connected to the side wall of one of the fixed plates (13); a one-way liquid inlet pipe (11) is installed at the end of the liquid capsule (12); and the liquid capsule (12) is connected to the nozzle (9) via a one-way liquid outlet pipe (17).
3. The embossing mold and hot pressing roller for plastic parts according to claim 2, characterized in that: The moving mechanism comprises a reciprocating screw (15) rotatably connected between two fixed plates (13), the reciprocating screw (15) passing through a slider (10) and cooperating therewith, a motor (6) being fixedly connected to a side wall of one of the fixed plates (13), and the end of an output shaft of the motor (6) being fixedly connected to an end of the reciprocating screw (15).
4. The embossing mold and hot pressing roller for plastic parts according to claim 3, characterized in that: A limiting rod (14) is fixedly connected between the two fixing plates (13), and the limiting rod (14) passes through the sliding block (10) and is slidably connected thereto.
5. The embossing mold and hot pressing roller for plastic parts according to claim 4, characterized in that: A smoothing roller (5) is rotatably connected between the inner walls at both ends of the mold body (3), and the surface of the smoothing roller (5) is in contact with the surface of the embossing roller (7).
6. The embossing mold and hot pressing roller for plastic parts according to claim 5, characterized in that: The inner bottom of the mold body (3) is fixedly connected to two symmetrically arranged electric push rods (8), and the telescopic ends of the two electric push rods (8) are fixedly connected to the lower end of the fixing frame (1).
