Shaft sleeve blanking device

Abstract

The utility model relates to the technical field of shaft sleeve production, and discloses a shaft sleeve blanking device which comprises a workbench, a supporting frame is fixedly connected to the upper surface of the workbench, a blanking rail is fixedly connected to the inner wall of the supporting frame, a sensor is fixedly connected to the upper surface of the supporting frame, a blanking assembly is arranged on the adjacent side of the supporting frame, and the sensor is fixedly connected to the blanking assembly. A supporting shell is fixedly connected to one side of the upper surface of the workbench, a first motor is fixedly connected to one side of the inner wall of the supporting shell, a first rotating disc is fixedly connected to the output end of the first motor, and a plurality of storage rods are fixedly connected to one side of the outer wall of the first rotating disc. According to the shaft sleeve discharging device, through mutual cooperation of the workbench, the supporting frame, the discharging track, the sensor, the discharging assembly, the supporting shell, the first motor, the first rotating disc and the material storage rod, the effect of rapidly discharging and storing and discharging shaft sleeves is achieved, the problem that manual discharging is needed in the prior art is solved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of shaft sleeve production, in particular to a shaft sleeve blanking device. Background Art

[0002] Bushings are components used to protect rotating shafts or bearings in mechanical equipment. Their functions include reducing friction and wear, providing support and positioning to ensure smooth operation of the equipment and extend its service life. In the production process, the use of automatic unloading devices can realize production automation, and mechanical unloading can replace manual unloading to ensure that each bushing has consistent unloading and reduce bumps during unloading. This automated production method not only improves processing accuracy and reduces human errors, but also significantly shortens the production cycle, improves production efficiency and product quality, and is particularly suitable for large-scale production and industries with strict product quality requirements.

[0003] In most cases, the sleeve blanking device in the prior art still needs to be manually removed from the device during use to achieve the effect of transportation and storage. However, manual blanking is not only time-consuming and labor-intensive, but also causes the sleeve to bump during the blanking process, which leads to the problem of low precision of the sleeve and increased losses to the company. Therefore, a sleeve blanking device is proposed to solve the above problem. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a shaft sleeve blanking device, which aims to improve the problem in the prior art that manual blanking is required and automatic blanking cannot be achieved, resulting in reduced production efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sleeve unloading device, comprising a workbench, the upper surface of the workbench is fixedly connected to a support frame, the inner wall of the support frame is fixedly connected to a unloading track, the upper surface of the support frame is fixedly connected to a sensor, a unloading assembly is arranged on an adjacent side of the support frame, one side of the upper surface of the workbench is fixedly connected to a support shell, one side of the inner wall of the support shell is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to a turntable 1, and one side of the outer wall of the turntable 1 is fixedly connected to a plurality of storage rods.

[0006] Through the above technical solution, the effect of material storage is achieved.

[0007] Furthermore, the unloading assembly includes a bracket, which is fixedly connected to an adjacent side of the support frame, a hydraulic cylinder is fixedly connected to the upper surface of the bracket, a push plate is fixedly connected to the output end of the hydraulic cylinder, and the push plate is slidably connected to the inner wall of the unloading track.

[0008] Through the above technical solution, the effect of rapid material unloading is achieved.

[0009] Furthermore, a second motor is fixedly connected to one side of the inner wall of the workbench, a gear is fixedly connected to the output end of the second motor, a rack plate is slidably connected to the inside of the workbench, and the rack plate is meshingly connected to the gear.

[0010] Through the above technical solution, the effect of driving the rack plate is achieved.

[0011] Furthermore, the upper surface of the rack plate is fixedly connected to a motor three, and the output end of the motor three is fixedly connected to a C-shaped frame.

[0012] Through the above technical solution, the effect of driving the C-shaped frame to rotate is achieved.

[0013] Furthermore, an electric push rod is fixedly connected to the upper surface of the C-shaped frame, a fixed shell is fixedly connected to the output end of the electric push rod, a fixed box is fixedly connected to one side of the outer wall of the fixed shell, and a limiting groove is provided through the inside of the fixed box.

[0014] Through the above technical solution, the effect of driving the fixed box to move up and down is achieved.

[0015] Furthermore, a motor 4 is fixedly connected to the inner wall of the fixed shell, and a turntable 2 is fixedly connected to the output end of the motor 4.

[0016] Through the above technical solution, the effect of driving the turntable 2 to rotate is achieved.

[0017] Furthermore, the second outer walls of the turntable are rotatably connected to a plurality of arc-shaped connecting rods, and the outer walls of the arc-shaped connecting rods are rotatably connected to hinge blocks.

[0018] Through the above technical solution, the effect of driving the arc-shaped connecting rod to rotate is achieved.

[0019] Furthermore, a connecting rod is fixedly connected to one side of the outer wall of the hinge block, an arc-shaped plate is fixedly connected to the outer wall of the connecting rod, and the outer wall of the connecting rod is slidably connected to the inner wall of the limiting groove.

[0020] Through the above technical solution, the effect of limiting the movement of the arc plate is achieved.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, through the mutual cooperation of the workbench, the support frame, the material unloading track, the sensor, the material unloading assembly, the support shell, the motor 1, the turntable 1 and the material storage rod, the effect of fast unloading and storing the material of the sleeve is achieved, which solves the problem of manual unloading required in the prior art and improves the production efficiency.

[0023] 2. In the utility model, through the mutual cooperation of motor 2, gear, rack plate, motor 3, C-shaped frame, electric push rod, motor 4, limit slot, turntable 2, arc connecting rod, hinge block, connecting rod and arc plate, the effect of fully automatic unloading is achieved, the problem of manual material removal is solved, and the practicability of the device is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional structural schematic diagram of a shaft sleeve blanking device proposed by the utility model;

[0025] Figure 2 A schematic cross-sectional view of a workbench of a shaft sleeve blanking device proposed in the utility model;

[0026] Figure 3 This is a schematic diagram of the partial structure disassembly of a shaft sleeve blanking device proposed by the utility model;

[0027] Figure 4 The utility model is a schematic cross-sectional view of a fixing box of a shaft sleeve blanking device.

[0028] Legend:

[0029] 1. Workbench; 2. Support frame; 3. Unloading track; 4. Sensor; 5. Unloading assembly; 501. Bracket; 502. Hydraulic cylinder; 503. Push plate; 6. Support shell; 7. Motor 1; 8. Turntable 1; 9. Storage rod; 10. Motor 2; 11. Gear; 12. Rack plate; 13. Motor 3; 14. C-shaped frame; 15. Electric push rod; 16. Fixed shell; 17. Motor 4; 18. Fixed box; 19. Limiting groove; 20. Turntable 2; 21. Arc connecting rod; 22. Articulated block; 23. Connecting rod; 24. Arc plate. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 - Figure 3, the utility model provides an embodiment: a sleeve blanking device, including a workbench 1, a support frame 2 is fixedly connected to the upper surface of the workbench 1, a blanking track 3 is fixedly connected to the inner wall of the support frame 2, a sensor 4 is fixedly connected to the upper surface of the support frame 2, a blanking assembly 5 is arranged on the adjacent side of the support frame 2, a support shell 6 is fixedly connected to one side of the upper surface of the workbench 1, a motor 7 is fixedly connected to one side of the inner wall of the support shell 6, a turntable 8 is fixedly connected to the output end of the motor 7, and a plurality of storage rods 9 are fixedly connected to one side of the outer wall of the turntable 8; the blanking assembly 5 includes a bracket 501, the bracket 501 is fixedly connected to the adjacent side of the support frame 2, a hydraulic cylinder 502 is fixedly connected to the upper surface of the bracket 501, a push plate 503 is fixedly connected to the output end of the hydraulic cylinder 502, and the push plate 503 is slidably connected to the inner wall of the blanking track 3;

[0032] Specifically, first, when the production line needs to unload materials, the sleeve will be accurately transferred to the bottom of the support frame 2 through the carefully designed unloading track 3. In this process, a key component is the sensor 4 with model number E3Z-B61 2M. Its function is to accurately detect the position and state of the sleeve. When the sleeve reaches the predetermined position, the sensor 4 will immediately capture this information. After the sensor 4 captures the signal, it will quickly transmit it to the hydraulic cylinder 502. After receiving the signal, the hydraulic cylinder 502 will respond quickly and push the push plate 503 to move accurately. This design cleverly realizes the precise control of the movement of the sleeve, which not only ensures the continuity of the production line, but also improves production efficiency. With the movement of the push plate 503, the sleeve will be accurately transported to the outer wall of the storage rod 9. In this process, the sleeve will be cleverly sleeved on the storage rod 9, realizing the effect of automatic unloading and storage. This method not only saves manpower and material resources, but also greatly improves production efficiency and product quality. When a material storage rod 9 is full of axle sleeves, the motor 7 is automatically started to drive the turntable 8 to rotate. This design cleverly realizes the function of transferring another material storage rod 9 to the side of the push plate 503, preparing for the next step of the storage process.

[0033] Reference Figure 2 - Figure 4 A motor 2 10 is fixedly connected to one side of the inner wall of the workbench 1, and a gear 11 is fixedly connected to the output end of the motor 2 10. A rack plate 12 is slidably connected inside the workbench 1, and the rack plate 12 is meshed with the gear 11; a motor 3 13 is fixedly connected to the upper surface of the rack plate 12, and a C-shaped frame 14 is fixedly connected to the output end of the motor 3 13; an electric push rod 15 is fixedly connected to the upper surface of the C-shaped frame 14, and a fixed shell 16 is fixedly connected to the output end of the electric push rod 15, and a fixed box 18 is fixedly connected to one side of the outer wall of the fixed shell 16, and a limiting groove 19 is provided inside the fixed box 18;

[0034] Specifically, first, when the motor 2 10 is started, it will drive the gear 11 connected to it to start rotating. The gear 11 and the rack plate 12 are precisely meshed to ensure that when the gear 11 rotates, the rack plate 12 can perform smooth linear motion along the rotation direction of the gear 11. This design cleverly utilizes the transmission principle of the gear 11 and the rack plate 12 to convert the rotational motion of the motor into the linear motion of the rack plate 12. As the rack plate 12 moves, the motor 3 13 on its outer wall will also move accordingly. The precise positioning and movement of the motor 3 13 are directly driven by the linear motion of the rack plate 12. This design ensures that the motor 3 13 can move according to the predetermined trajectory and speed. The start of the motor 3 13 further drives the movement of the C-shaped frame 14. The design of the C-shaped frame 14 allows it to move flexibly under the drive of the motor 3 13. This movement can be rotation, translation or other complex three-dimensional movement, depending on the structure of the C-shaped frame 14 and the control method of the motor 3 13. Finally, the electric push rod 15 above the C-shaped frame 14 also starts to work under the drive of the C-shaped frame 14. The electric push rod 15 is a device that can accurately control the change of length. It can be extended or retracted when needed, so as to push or pull the fixed box 18 on the outer wall of the fixed shell 16 connected to it to slide. This sliding effect is achieved by the telescopic movement of the electric push rod 15, which can accurately adjust the position of the fixed box 18 according to actual needs.

[0035] Reference Figure 3 and Figure 4 The inner wall of the fixed shell 16 is fixedly connected to a motor 4 17, and the output end of the motor 4 17 is fixedly connected to a turntable 20; the outer wall of the turntable 20 is rotatably connected to a plurality of arc-shaped connecting rods 21, and the outer wall of the arc-shaped connecting rods 21 is rotatably connected to a hinge block 22; a connecting rod 23 is fixedly connected to one side of the outer wall of the hinge block 22, and an arc plate 24 is fixedly connected to the outer wall of the connecting rod 23, and the outer wall of the connecting rod 23 is slidably connected to the inner wall of the limit groove 19;

[0036] Specifically, when the fixed box 18 gradually approaches the storage rod 9, a series of precise and orderly actions begin to unfold. First, by starting the motor 4 17, this powerful power source starts to work, and its rotational force is transmitted to the turntable 2 20. The turntable 2 20 starts to rotate inside the fixed box 18. This action is not only smooth and efficient, but also cleverly drives the rotation of the arc connecting rod 21. The rotation of the arc connecting rod 21 does not exist in isolation. It is connected to the outer wall of the hinge block 22 through a connecting rod 23, and this connecting rod 23 slides on the inner wall of the limit groove 19. This sliding is stable and precise, which ensures that the arc plate 24 can accurately clamp the sleeve. The control of this clamping force is crucial, which not only ensures that the sleeve will not fall off, but also avoids damage to the sleeve. As the clamping action of the arc plate 24 is completed, the gear 11 starts to work, which drives the rack plate 12 to slide. This series of actions is smooth and coordinated, and they jointly ensure that the arc plate 24 can drive the sleeve to smoothly detach from the outer wall of the storage rod 9. At this point, the sleeve has been successfully removed from the storage rod 9 and is ready to enter the next working link. Next, by starting the motor 3 13, the C-shaped frame 14 starts to rotate. This rotation action is carefully designed, which allows the sleeve inside the curved plate 24 to be smoothly driven to the inside of the storage box. This design not only improves work efficiency, but also ensures the safety of the sleeve during the transfer process. Finally, the electric push rod 15 plays its regulating role. It can adjust the height of the curved plate 24 as needed, and this function makes the entire operation process more flexible and diverse.

[0037] Working principle: when material is needed to be unloaded, the sleeve will be transmitted to the bottom of the support frame 2 through the unloading track 3, detected by the sensor 4 with model number E3Z-B61 2M, and then the signal will be transmitted to the hydraulic cylinder 502, so as to achieve the effect of facilitating the control of the push plate 503 to push the sleeve to move. It should be noted that: the sensor 4 and the hydraulic cylinder 502 are connected by telecommunication. At this time, the sleeve will be arranged on the outer wall of the storage rod 9 through the conveying sleeve of the push plate 503, so as to achieve the effect of automatic unloading and storage. When a storage rod 9 is full, the turntable 8 is rotated by starting the motor 7, so as to achieve the effect of transferring another storage rod 9 to the side of the push plate 503 for the next step of storage.

[0038] Secondly, when the sleeve needs to be unloaded and stored, the motor 2 10 is started, and the motor 2 10 drives the gear 11 to mesh and rotate with the rack plate 12, so as to facilitate the motor 3 13 of the outer wall of the rack plate 12 to move, and the motor 3 13 drives the C-shaped frame 14 to move, so as to facilitate the electric push rod 15 above the C-shaped frame 14 to move, and then the electric push rod 15 drives the outer wall fixed box 18 of the fixed shell 16 to slide;

[0039] Again, when the fixed box 18 is close to the storage rod 9, by starting the motor four 17, the motor four 17 drives the turntable two 20 to rotate inside the fixed box 18, thereby achieving the effect of facilitating the rotation of the arc connecting rod 21. At this time, the arc connecting rod 21 drives the connecting rod 23 of the outer wall of the hinge block 22 to slide on the inner wall of the limit groove 19, thereby achieving the effect of driving the arc plate 24 to clamp the sleeve. At this time, the gear 11 drives the rack plate 12 to slide, so that the arc plate 24 drives the sleeve to separate from the outer wall of the storage rod 9. At this time, the motor three 13 is started to drive the C-shaped frame 14 to rotate, thereby achieving the effect of facilitating driving the internal sleeve of the arc plate 24 to the inside of the storage box. The electric push rod 15 can adjust the height of the arc plate 24 for adjustment.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sleeve blanking device, comprising a workbench (1), Features: The upper surface of the workbench (1) is fixedly connected to a support frame (2), the inner wall of the support frame (2) is fixedly connected to a material unloading track (3), the upper surface of the support frame (2) is fixedly connected to a sensor (4), a material unloading assembly (5) is arranged on an adjacent side of the support frame (2), one side of the upper surface of the workbench (1) is fixedly connected to a support shell (6), one side of the inner wall of the support shell (6) is fixedly connected to a motor 1 (7), the output end of the motor 1 (7) is fixedly connected to a turntable 1 (8), and one side of the outer wall of the turntable 1 (8) is fixedly connected to a plurality of material storage rods (9).

2. A sleeve blanking device according to claim 1, Features: The material unloading assembly (5) comprises a bracket (501), the bracket (501) being fixedly connected to an adjacent side of the support frame (2), a hydraulic cylinder (502) being fixedly connected to the upper surface of the bracket (501), a push plate (503) being fixedly connected to the output end of the hydraulic cylinder (502), and the push plate (503) being slidably connected to the inner wall of the material unloading track (3).

3. A sleeve blanking device according to claim 2, Features: A second motor (10) is fixedly connected to one side of the inner wall of the workbench (1), a gear (11) is fixedly connected to the output end of the second motor (10), a rack plate (12) is slidably connected inside the workbench (1), and the rack plate (12) is meshingly connected to the gear (11).

4. A sleeve blanking device according to claim 3, Features: The upper surface of the rack plate (12) is fixedly connected to a motor three (13), and the output end of the motor three (13) is fixedly connected to a C-shaped frame (14).

5. A sleeve blanking device according to claim 4, Features: An electric push rod (15) is fixedly connected to the upper surface of the C-shaped frame (14); an output end of the electric push rod (15) is fixedly connected to a fixed shell (16); a fixed box (18) is fixedly connected to one side of an outer wall of the fixed shell (16); and a limiting groove (19) is provided through the interior of the fixed box (18).

6. A sleeve blanking device according to claim 5, Features: The inner wall of the fixed shell (16) is fixedly connected to a motor four (17), and the output end of the motor four (17) is fixedly connected to a turntable two (20).

7. A sleeve blanking device according to claim 6, Features: The outer wall of the second rotating disk (20) is rotatably connected to a plurality of arc-shaped connecting rods (21), and the outer wall of the arc-shaped connecting rod (21) is rotatably connected to a hinge block (22).

8. A sleeve blanking device according to claim 7, Features: A connecting rod (23) is fixedly connected to one side of the outer wall of the hinge block (22), an arc-shaped plate (24) is fixedly connected to the outer wall of the connecting rod (23), and the outer wall of the connecting rod (23) is slidably connected to the inner wall of the limiting groove (19).

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