Novel flexible lower tool equipment

Abstract

The utility model relates to the technical field of photovoltaic equipment production and installation assembly lines, and particularly discloses novel flexible lower tool equipment, a tool block clamping mechanism comprises a duplex air cylinder and tool block clamping jaws, the duplex air cylinder is installed on a robot installation plate, and the tool block clamping jaws are installed on cylinder rods on the two sides of the duplex air cylinder; the duplex air cylinder controls the tool block clamping jaw to clamp or loosen the tool block. The wire pulling mechanism comprises a finger cylinder, wire pulling clamping jaws and a sliding table moving cylinder, the sliding table moving cylinder is mounted at the bottom of the robot mounting plate, the finger cylinder is mounted on a cylinder rod of the sliding table moving cylinder, the wire pulling clamping jaws are mounted on two clamping jaw fingers of the finger cylinder, and the finger cylinder controls the wire pulling clamping jaws to clamp or loosen the junction box; according to the utility model, two installation stations for electrical quality detection and photovoltaic panel lower installation are arranged in a centralized manner, the occupied space is small, the grabbing of the tool block and the grabbing and wire pulling of the junction box are completed at the same time, the automation degree is higher, and the production efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic equipment production and installation assembly lines, in particular to a novel flexible lower tooling equipment. Background Art

[0002] Photovoltaic panels, also known as solar panels, are devices that convert solar energy into electrical energy. They consist of multiple photovoltaic cells, which are usually thin sheets of semiconductor materials (such as silicon). When sunlight shines on a photovoltaic panel, photons are absorbed by the photovoltaic cells, causing electrons to be excited and form an electric current. This current is introduced into the inverter through the output terminals of the photovoltaic panel and finally converted into AC power for use in the power grid.

[0003] During the production process of photovoltaic panels, the photovoltaic panels are assembled in an assembly line. The assembled photovoltaic panels also need to be installed with electrical components and electrical quality inspection. The installation of photovoltaic panels involves pole-type installation components and electrical control boxes. The electrical quality inspection requires the junction box to be inserted into the electrical control box when the photovoltaic panels are assembled, and then the electrical quality inspection is carried out. After the inspection is completed, the junction box needs to be unplugged from the electrical control box when the photovoltaic panels are installed. At present, the installation of these components is all done with industrial equipment. For example, when the photovoltaic panels are installed, the photovoltaic components are positioned by cylinders, and then another cylinder is used to clamp the tooling and place it on the photovoltaic panels. In the next process, the junction box is clamped by cylinders and placed on the tooling. When the photovoltaic panels are installed, the photovoltaic panels are positioned by cylinders in the next process, and then the junction box is clamped by another cylinder to be unplugged. It needs to be divided into multiple assembly line operations, which makes the overall equipment larger, occupies a large space, has high cost, and low production efficiency.

[0004] Therefore, there is an urgent need to design a device that uses collaborative robots for unloading work to solve the problems of large space occupation, high cost and low production efficiency in the installation of existing photovoltaic modules and electrical quality inspection using industrial automation. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a new type of flexible lower tooling equipment.

[0006] The technical solution adopted by the utility model to solve the technical problem is: a new type of flexible lower tooling equipment, including a robot mounting plate and a tooling block clamping mechanism and a wire pulling mechanism installed on the robot mounting plate, the tooling block clamping mechanism includes a double cylinder and a tooling block clamping claw, the double cylinder is installed on the robot mounting plate, the tooling block clamping claws are installed on the cylinder rods on both sides of the double cylinder, and the double cylinder controls the tooling block clamping claws to clamp or release the tooling block;

[0007] The wire pulling mechanism includes a finger cylinder, a wire pulling clamp and a slide moving cylinder. The slide moving cylinder is installed at the bottom of the robot mounting plate. The finger cylinder is installed on the cylinder rod of the slide moving cylinder. The two clamping fingers of the finger cylinder are installed with wire pulling clamps. The finger cylinder controls the wire pulling clamp to clamp or release the junction box.

[0008] Specifically, the robot mounting plate is connected to the robot's mechanical arm through bolts, and the mechanical arm is mounted on the robot frame.

[0009] Specifically, the robot frame includes a body and a robot seat, a robot arm is installed on the robot seat, and a power supply electrical control box and a distribution box are also installed on the body.

[0010] Specifically, the double cylinder is installed on a cylinder mounting seat, and the cylinder mounting seat is fixedly connected to one side of the robot mounting plate.

[0011] Specifically, connecting plates are installed on the cylinder rods on both sides of the double cylinder, and tooling block clamps are installed on the connecting plates. A groove is provided in the middle of the tooling block clamp, and a buffer pad is installed in the groove. The buffer pad elastically contacts the tooling block.

[0012] Specifically, fastening plates are installed on both sides of the cylinder mounting seat, and the fastening plates are installed on both sides of the cylinder mounting seat through bolts.

[0013] Specifically, a slide rail is provided at the bottom of the slide moving cylinder, a slide seat is slidably connected to the slide rail, a push plate is vertically connected to the front of the slide seat, and the push plate is installed at the end of the cylinder rod of the slide moving cylinder. The slide moving cylinder drives the slide seat to move along the slide rail.

[0014] Specifically, a finger cylinder mounting seat is mounted on the slide seat, a finger cylinder is mounted on the finger cylinder mounting seat, and a wire pulling clamp is mounted on the finger cylinder.

[0015] The utility model has the following beneficial effects:

[0016] The new flexible lower tooling equipment designed by the utility model utilizes a collaborative robot as special equipment for the lower tooling process of photovoltaic equipment. Through the designed tooling block clamping mechanism and wire pulling mechanism in conjunction with the movement of the six-axis robot, the inspected junction box is pulled out from the tooling block (electrical control box), thereby realizing the centralized setting of two installation stations for electrical quality inspection and lowering of photovoltaic panels, occupying a small space, and completing the grabbing of the tooling block and the grabbing and wire pulling of the junction box at the same time, with a higher degree of automation and high production efficiency.

[0017] The new flexible unloading equipment designed by the utility model utilizes collaborative robots as special equipment for the unloading process of photovoltaic equipment. It adopts collaborative robots for unloading. The collaborative robots have efficient loading speed and are more flexible than ordinary industrial robots. The collaborative robots are more flexible and reliable. They can perform simple tasks without reducing quality, greatly improving product accuracy and reducing defects. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the new flexible lower tooling equipment. Figure 1 .

[0019] Figure 2 This is a schematic diagram of the structure of the new flexible lower tooling equipment. Figure 2 .

[0020] Figure 3 yes Figure 1 Top view of the .

[0021] Figure 4 This is a schematic diagram of the structure of the tooling block clamping mechanism. Figure 1 .

[0022] Figure 5 This is a schematic diagram of the structure of the tooling block clamping mechanism. Figure 2 .

[0023] Figure 6 This is a schematic diagram of the structure of the tooling block clamping mechanism. Figure 3 .

[0024] Figure 7 It is the front view of the wire pulling clamp on the wire pulling mechanism.

[0025] Figure 8 It is a side view of the wire pulling clamp on the wire pulling mechanism.

[0026] Fig. 9 It is a bottom view of the wire pulling clamp on the wire pulling mechanism.

[0027] Fig.10 This is the front view of the moving cylinder of the slide on the wire pulling mechanism.

[0028] Fig.11 This is a bottom view of the moving cylinder on the slide of the wire pulling mechanism.

[0029] Fig.12 This is the left view of the moving cylinder on the slide of the wire pulling mechanism.

[0030] Fig.13 This is the front view of the robot frame.

[0031] Fig.14 It is the left view of the robot frame.

[0032] Fig.15 It is a top view of the robot frame.

[0033] In the figure: 1-tool block clamping mechanism, 1.1-double cylinder, 1.2-cylinder mounting seat, 1.3-connecting plate, 1.4-tool block clamping claw, 1.5-buffer pad, 1.6-fastening sheet;

[0034] 2-wire pulling mechanism, 2.1-finger cylinder, 2.2-wire pulling claw, 2.3-finger cylinder mounting seat, 2.4-sliding seat, 2.5-push plate, 2.6-sliding table moving cylinder;

[0035] 3-Robot mounting plate;

[0036] 4-robot frame, 4.1-car body, 4.2-robot seat, 4.3-power supply electrical control box, 4.4-distribution box. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] Embodiment 1.

[0039] like Figure 1-Figure 15 As shown, a novel flexible lower tooling device includes a robot mounting plate 3 and a tooling block clamping mechanism 1 and a wire pulling mechanism 2 mounted on the robot mounting plate 3. The robot mounting plate 3 is connected to the robot's mechanical arm by bolts. The robot adopts a commonly used EC612 industrial six-axis mechanical arm, and the mechanical arm is mounted on the robot frame 4.

[0040] The robot frame 4 comprises a body 4.1 and a robot seat 4.2, a robot arm is mounted on the robot seat 4.2, and a power supply electrical control box 4.3 and a distribution box 4.4 are also mounted on the body 4.1.

[0041] The tooling block clamping mechanism 1 includes a double cylinder 1.1, a cylinder mounting seat 1.2, a connecting plate 1.3, a tooling block clamp 1.4, a buffer pad 1.5 and a fastening plate 1.6. The double cylinder 1.1 adopts a double-rod cylinder with model CXSWM20-100. The double cylinder 1.1 is installed on the robot mounting plate 3. The double cylinder 1.1 is installed on the cylinder mounting seat 1.2. The cylinder mounting seat 1.2 is fixedly connected to one side of the robot mounting plate 3.

[0042] Tool block clamps 1.4 are installed on both side cylinder rods of the double cylinder 1.1, connecting plates 1.3 are installed on both side cylinder rods of the double cylinder 1.1, tool block clamps 1.4 are installed on the connecting plates 1.3, and the double cylinder 1.1 controls the tool block clamps 1.4 to clamp or release the tool block, and the tool block is an electrical control box.

[0043] A groove is provided in the middle of the tooling block clamping jaw 1.4, and a buffer pad 1.5 is installed in the groove, and the buffer pad 1.5 elastically contacts the tooling block.

[0044] Fastening plates 1.6 are installed on both sides of the cylinder mounting seat 1.2, and the fastening plates 1.6 are installed on both sides of the cylinder mounting seat 3 by bolts.

[0045] The wire pulling mechanism 2 includes a finger cylinder 2.1, a wire pulling clamp 2.2, a finger cylinder mounting seat 2.3, a slide seat 2.4, a push plate 2.5 and a slide moving cylinder 2.6. The slide moving cylinder 2.6 is installed at the bottom of the robot mounting plate 3. The finger cylinder 2.1 is installed on the cylinder rod of the slide moving cylinder 2.6. The two clamping fingers of the finger cylinder 2.1 are installed with the wire pulling clamp 2.2. The finger cylinder 2.1 controls the wire pulling clamp 2.2 to clamp or release the junction box.

[0046] A slide rail is provided at the bottom of the slide moving cylinder 2.6, and a slide seat 2.4 is slidably connected to the slide rail. The front of the slide seat 2.4 is vertically connected to a push plate 2.5, and the push plate 2.5 is installed at the end of the cylinder rod of the slide moving cylinder 2.6. The slide moving cylinder 2.6 drives the slide seat 2.4 to move along the slide rail, and when the wire pulling clamp 2.2 clamps the junction box, it moves to the outside away from the tooling block clamp 1.4 to pull out the junction box.

[0047] The finger cylinder mounting seat 2.3 is mounted on the sliding seat 2.4, the finger cylinder 2.1 is mounted on the finger cylinder mounting seat 2.3, and the wire pulling clamp 2.2 is mounted on the finger cylinder 2.1.

[0048] Embodiment 2: The specific implementation process of the new flexible lower tooling equipment adopting the structural form of embodiment 1.

[0049] The photovoltaic modules that have completed the upper tooling installation and electrical quality inspection flow in and are visually positioned. Then the robot uses the double cylinder 1.1 on the machine head to control the tooling block clamp 1.4 to clamp the positioning tooling block, the finger cylinder 2.1 to clamp the junction box, and cooperates with the slide moving cylinder 2.6 to pull out the junction boxes one by one. The machine head rotates, takes down the junction box and puts it on the smooth line to slide the tooling out.

[0050] 1. Technology maturity: With the development of robot technology and the accumulation of application experience, modern robot tooling has greatly improved in terms of technology maturity. Modern designs such as precise control systems, optimized movements and reliability testing all help to improve the stability and reliability of equipment.

[0051] 2. Automation and intelligence: Modern collaborative robot tooling has achieved a higher degree of automation and intelligence. By adopting advanced machine vision systems, sensors and control algorithms, the equipment can achieve automated process control and quality inspection. This makes the equipment easier to operate and improves production efficiency and consistency.

[0052] 3. Production efficiency and speed: Modern collaborative robot unloading has been significantly improved in terms of work efficiency and speed. By optimizing robot parameters, modern equipment can achieve faster unloading and improve production efficiency.

[0053] 4. Process adaptability: The new generation of collaborative robots has higher process adaptability. It can adapt to tooling of different sizes, shapes and materials, and has flexible wiring capabilities. Through parameter adjustment and adaptive control according to actual needs, modern equipment can meet a variety of tooling tasks.

[0054] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.

[0055] The technology, shape and structure parts not described in detail in the present invention are all known technologies.

[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new type of flexible lower tooling equipment, It is characterized in that It includes a robot mounting plate and a tooling block clamping mechanism and a wire pulling mechanism installed on the robot mounting plate. The tooling block clamping mechanism includes a double cylinder and a tooling block clamping claw. The double cylinder is installed on the robot mounting plate. The tooling block clamping claws are installed on the cylinder rods on both sides of the double cylinder. The double cylinder controls the tooling block clamping claws to clamp or release the tooling block. The wire pulling mechanism includes a finger cylinder, a wire pulling clamp and a slide moving cylinder. The slide moving cylinder is installed at the bottom of the robot mounting plate. The finger cylinder is installed on the cylinder rod of the slide moving cylinder. The two clamping fingers of the finger cylinder are installed with wire pulling clamps. The finger cylinder controls the wire pulling clamp to clamp or release the junction box.

2. The new flexible lower tooling equipment according to claim 1, It is characterized in that The robot mounting plate is connected to the robot's mechanical arm through bolts, and the mechanical arm is mounted on the robot frame.

3. The new flexible lower tooling equipment according to claim 2, It is characterized in that The robot frame comprises a body and a robot seat, a robot arm is mounted on the robot seat, and a power supply electrical control box and a distribution box are also mounted on the body.

4. The new flexible lower tooling equipment according to claim 1, It is characterized in that The double cylinder is installed on a cylinder mounting seat, and the cylinder mounting seat is fixedly connected to one side of the robot mounting plate.

5. The new flexible lower tooling equipment according to claim 4, It is characterized in that Connecting plates are installed on both side cylinder rods of the double cylinder, and tooling block clamps are installed on the connecting plates. A groove is provided in the middle of the tooling block clamp, and a buffer pad is installed in the groove. The buffer pad elastically contacts the tooling block.

6. The new flexible lower tooling equipment according to claim 4, It is characterized in that Fastening plates are installed on both sides of the cylinder mounting seat, and the fastening plates are installed on both sides of the cylinder mounting seat through bolts.

7. The new flexible lower tooling equipment according to claim 1, It is characterized in that A slide rail is provided at the bottom of the slide moving cylinder, a slide seat is slidably connected to the slide rail, a push plate is vertically connected to the front of the slide seat, and the push plate is installed at the end of the cylinder rod of the slide moving cylinder. The slide moving cylinder drives the slide seat to move along the slide rail.

8. The new flexible lower tooling equipment according to claim 7, It is characterized in that A finger cylinder mounting seat is mounted on the slide seat, a finger cylinder is mounted on the finger cylinder mounting seat, and a wire pulling clamp is mounted on the finger cylinder.

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