Cloth double-sided uniform spray dyeing device

By using the incline design and recycling device of scraper plate in the textile spraying and dyeing device, the problems of uniform distribution and recycling of dyes are solved, and uniform spraying and dye recycling on both sides of the fabric is realized, which reduces liquid waste and environmental pollution, and maintains the Production continuity.

CN222139502UActive Publication Date: 2024-12-10ZHEJIANG ANTONG CLOTHING CO LTD
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Patent Information

Application Number
CN202420429781.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2024-12-10
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

Traditional textile spraying and dyeing devices are difficult to ensure uniform distribution of dyes on both sides of the fabric, especially when processing thick or multi-layer fabrics, and the spraying uniformity is difficult to ensure, and the excess dyeing liquid cannot be effectively recovered, resulting in color difference, color spot problems and internal equipment. Dye accumulation.

Method used

A uniform spraying device for double-sided fabrics is designed, using the tilt design of the scraper plate and the setting of small holes and cavity to control the flow and distribution of liquids. Combined with the recycling box and interface, the uniform coverage and recycling of liquids are achieved, ensuring that the dye is in Even coverage of fabric surface and reduce waste.

Benefits of technology

The fabric is uniformly sprayed on both sides, reducing liquid waste and environmental pollution, avoiding dye accumulation inside the device, and maintaining production continuity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222139502U_ABST
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Abstract

The utility model relates to a cloth double-sided uniform spray-dyeing device, which is mainly used for improving the uniformity and dye utilization rate in the fabric dyeing process and comprises a box body structure, an upper partition plate and a lower partition plate are arranged in the box body structure to divide two independent dyeing spaces, and a spray head, a pressing plate, a liquid scraping plate and a drying head are arranged in each dyeing space. According to the spray-dyeing device, through the design of the spray-dyeing structure and the winding and unwinding device, double-sided uniform spray-dyeing treatment of the cloth can be achieved, recovery of redundant dye liquor in the spray-dyeing process is improved, and production continuity is kept.
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Description

Technical Field

[0001] The utility model relates to the field of textile printing and dyeing equipment, in particular to a double-sided uniform spray-dyeing device for cloth. Background Art

[0002] In the textile industry, fabric spraying is a crucial process that directly affects the appearance and quality of the finished product. Traditional spraying devices often find it difficult to ensure uniform distribution of dyes on both sides of the fabric, resulting in quality problems such as color difference and color spots in the finished product. In addition, the existing spraying technology is even more difficult to ensure uniformity when dealing with thick or multi-layer fabrics. Therefore, it is particularly important to develop a device that can achieve high-uniformity double-sided spraying. For example, the patent number CN208965231U discloses that the device has the following deficiencies in fabric spraying: 1. The device cannot ensure uniform distribution of liquid on the surface of the fabric, resulting in uneven dyeing or spots. 2. The device cannot recycle excess dye after spraying, resulting in dye accumulation inside the device. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the deficiencies of the prior art, the utility model aims to provide a double-sided uniform spray-dyeing device for fabrics, which solves the problems existing in the prior art. The inclined design of the scraper plate and the arrangement of small holes and cavities are used to effectively control the flow and distribution of the liquid, thereby ensuring uniform coverage of the liquid on the surface of the fabric. By setting up a recovery box and corresponding interfaces, the liquid in the spraying process can be recovered, which reduces the waste of liquid in the spraying process and also reduces the pollution to the environment. The designed spray-dyeing structure and recovery device can realize uniform spray-dyeing on both sides of the fabric, and recycle the excess dye after spray-dyeing, while avoiding the accumulation of dye inside the device and maintaining the continuity of production.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-sided uniform spray-dyeing device for cloth, comprising a box body with a cloth inlet and a cloth outlet, a recovery box located below the box body, a control box, and an unwinding roller, a winding roller and a plurality of guide rollers arranged outside the box body, so that the cloth can pass through the box body and contact the dye sprayed by the first nozzle and the second nozzle inside the box body, an upper partition and a lower partition are arranged inside the box body, a first nozzle, a first pressing plate and a first scraping plate opposite to each other up and down, and a first drying head are arranged above the upper partition from left to right in sequence, a second nozzle, a second pressing plate and a second scraping plate opposite to each other up and down, and a second drying head are arranged above the lower partition in sequence from right to left, the upper surfaces of the first scraping plate and the second scraping plate are inclined and have small holes, and the interior is a cavity, and the upper partition and the lower partition are provided with a cavity with an inclination angle of 80°, The upper surface is inclined and is a liquid seepage plate with a certain gap. The pressing plate can allow excess dye to enter from the small holes above the scraper plate, flow along the internal liquid inlet cavity to the liquid seepage plate, and then enter the recovery box to ensure full recovery. An upper partition is arranged on the inner wall of one side of the cloth inlet of the box body, and the upper partition is located below the cloth inlet and does not contact the inner wall on the side close to the cloth outlet. A lower partition is arranged on the inner wall of one side of the cloth outlet of the box body, and the lower partition is located above the cloth inlet and outlet and does not contact the inner wall on the side close to the cloth inlet. The upper partition and the lower partition do not contact and form a channel with the inner wall of the box body. A first nozzle, a first pressing plate and a first scraper plate opposite to each other up and down, and a first drying head are arranged above the upper partition in sequence from left to right. A second nozzle, a second pressing plate and a second scraper plate opposite to each other up and down, and a second drying head are arranged above the lower partition in sequence from right to left. A recovery interface is arranged on one side of the recovery box.

[0007] The upper surfaces of the first and second scraping plates have an inclination angle of 80 degrees, and small holes are arranged through their outer contours.

[0008] The first interface and the second interface are connected to the recovery interface of the recovery box through a hose.

[0009] Preferably, the first nozzle and the second nozzle are arranged in parallel in a plurality, and are uniformly sprayed from bottom to top, so that each surface can be sprayed to the same extent, and the deposition of liquid dye in the pipeline due to gravity can be reduced.

[0010] Preferably, a plurality of guide rollers are arranged inside the box from the winding roller to the unwinding roller, and are arranged inside the box, so as to achieve traction of the cloth, so that the cloth passes smoothly through the device, and both sides of the cloth can contact the dye.

[0011] Preferably, an upper partition and a lower partition are arranged inside the box to form two independent spray-dyeing spaces, so that both sides of the fabric can be spray-dyed in turn.

[0012] Preferably, a first nozzle, a first pressing plate and a first scraping plate opposite to each other up and down, and a first drying head are arranged above the upper partition from left to right in sequence for spraying and dyeing the upper surface of the cloth.

[0013] Preferably, a second nozzle, a second pressing plate and a second scraping plate opposite to each other up and down, and a second drying head are arranged in sequence from right to left above the lower partition plate for spraying and dyeing the lower surface of the cloth.

[0014] Preferably, the first nozzle and the second nozzle are arranged in parallel in plurality to ensure a wide and uniform spraying range.

[0015] Preferably, a plurality of guide rollers are arranged inside the box from the winding roller to the unwinding roller, so as to guide the cloth to pass smoothly through the spray-dyeing area.

[0016] Preferably, a cavity with an inclined angle of 80° is provided inside the upper partition, so that excess dye that seeps out of the fabric after spray-dyeing can be recovered.

[0017] Preferably, a first interface and a second interface are provided on the outside of the box body, which are connected to the upper partition and the lower partition respectively, so as to facilitate the injection and recovery of the dye.

[0018] Preferably, the first interface and the second interface are connected to the recycling box via a hose, so as to achieve dye recycling and reduce waste.

[0019] Preferably, the first pressing plate and the second pressing plate can be driven by a motor to move up and down to adapt to fabrics of different thicknesses and ensure the quality of spray-dyeing.

[0020] (III) Beneficial effects

[0021] The utility model aims to provide a double-sided uniform spray-dyeing device for cloth, which solves the problems existing in the prior art. Through the designed spray-dyeing structure and recovery device, it is possible to achieve uniform spray-dyeing on both sides of the cloth, fully recover the excess dye liquid after spray-dyeing, and avoid the accumulation of dyes inside the device, thereby maintaining the continuity of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a cross-sectional view of the utility model.

[0023] Figure 2 It is a side sectional view of the box body in the utility model.

[0024] Figure 3 It is a side view of the first nozzle and the second nozzle in the utility model.

[0025] Figure 4 It is a top view of the first scraper plate and the second scraper plate in the utility model.

[0026] Figure 5It is a cross-sectional view of the first scraper plate and the second scraper plate in the utility model.

[0027] In the figure: 1-box 101-fabric inlet 102-fabric outlet 11-first nozzle 12-first pressing plate 13-first scraper 14-first drying head 15-second drying head 16-second pressing plate 17-second scraper 18-liquid permeation plate 19-cavity 20-second nozzle 21-liquid inlet cavity 22-small hole 2-unwinding roller 3-winding roller 4-recovery box 41-recovery interface 5-guide roller 6-control box 7-upper partition 71-first interface 8-lower partition 81-second interface 9-hose DETAILED DESCRIPTION

[0028] The following will be combined with the attached examples of the present utility model Figure 1-5 The technical solutions in the embodiments of the utility model are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0029] The utility model provides a technical solution: a double-sided uniform spray-dyeing device for cloth, characterized in that it comprises a box body 1, a cloth inlet 101 is arranged on the upper left side of the box body 1, a cloth outlet 102 is arranged on the lower right side, an upper partition plate 7 and a lower partition plate 8 are arranged inside the box body 1 to form two independent spray-dyeing spaces, and the two sides of the cloth can be spray-dyeed in turn, an unwinding roller 2 puts the cloth to be spray-dyeed into the box body 1 through the cloth inlet 101, and the cloth smoothly enters the spray-dyeing area through the guidance of multiple guide rollers 5.

[0030] The control box 6 starts the equipment, and the first nozzle 11 and the second nozzle 20 start working, spraying dye on both sides of the cloth in sequence. Since the first nozzle 11 and the second nozzle 20 are arranged in parallel, it can ensure that the spraying range is wide and uniform.

[0031] The fabric after spraying passes through the first pressing plate 12 and the second pressing plate 16, and the first pressing plate 12 and the second pressing plate 16 can move up and down, and with the cooperation of the first scraper plate 13 and the second scraper plate 17, it can adapt to fabrics of different thicknesses and ensure the quality of spraying. At the same time, the first pressing plate 12 and the second pressing plate 16 can allow excess dye to enter from the small hole 22 above the scraper plate, flow along the internal liquid inlet cavity 21 to the seepage plate 18, and then enter the recovery box 4 to ensure full recovery.

[0032] Then, the fabric is heated and dried by the first drying head 14 and the second drying head 15, so that the dye can be better penetrated and fixed into the fabric. The fabric after the spraying is collected by the winding roller 3.

[0033] The upper partition 7 is provided with a cavity 19 with an inclination angle of 80°, which can recover the excess dye that seeps from the fabric after spraying. The excess dye can flow from the hose 9 into the recovery box 4 through the first interface 71 and the second interface 81, so as to realize the recycling of dye and reduce waste.

[0034] Working principle: During operation, the unwinding roller 2 allows the cloth to enter the box 1, and the cloth enters the spraying area through multiple guide rollers 5. Through the area above the upper partition 7, the cloth is sprayed on the first side by the first nozzle 11, and then squeezed evenly by the first pressing plate 12. At the same time, excess dye enters from the small holes 22 above the scraper plate and the seepage plate 18, flows along the internal liquid inlet cavity 21 to the seepage plate 18, and then enters the recovery box 4. At the same time, the first drying head 14 dries, and then is guided by the guide roller 5 so that the other side of the cloth faces the second nozzle 20, and then is squeezed and spread evenly by the second pressing plate 16, and dried by the second drying head 15. Finally, it goes from the cloth outlet 102 to the outside of the box 1 and is collected by the winding roller 3.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-sided uniform spray-dyeing device for fabrics, characterized in that: It comprises a box body (1), a recovery box (4) arranged below the box body (1), and a control box (6) fixed to the front side of the box body (1); The box body (1) is provided with a cloth inlet (101) at the upper left side, and a cloth outlet (102) at the lower right side; a reeling roller (2) is provided at a position near the cloth inlet (101) on the outside of the box body (1), and a reeling roller (3) is provided at a position near the cloth outlet (102); a plurality of guide rollers (5) are provided inside the box body (1); an upper partition (7) is provided on the inner wall of one side of the cloth inlet (101) of the box body (1), and the upper partition (7) is located below the cloth inlet (101) and does not contact the inner wall of the side near the cloth outlet (102); a lower partition (8) is provided on the inner wall of one side of the cloth outlet (102) of the box body (1); ), and the lower partition (8) is located above the cloth inlet and outlet (102) and does not contact the inner wall on the side close to the cloth inlet (101); the upper partition (7) and the lower partition (8) do not contact and form a channel with the inner wall of the box body (1); a first nozzle (11), a first pressing plate (12) and a first scraping plate (13) opposite to each other, and a first drying head (14) are arranged in sequence from left to right above the upper partition (7); a second nozzle (20), a second pressing plate (16) and a second scraping plate (17) opposite to each other, and a second drying head (15) are arranged in sequence from right to left above the lower partition (8); and a recovery interface (41) is arranged on one side of the recovery box (4); The upper surfaces of the first scraper plate (13) and the second scraper plate (17) have an inclination angle of 80 degrees, and small holes (22) are provided on their outer contours, and a liquid inlet cavity (21) is provided therein and passes through the upper and lower parts. A cavity (19) is provided therein, and the inclination angle of the cavity (19) is 80 degrees. The liquid seepage plate (18) on the upper surface thereof has a gap.

2. A double-sided uniform spray-dyeing device for fabrics according to claim 1, characterized in that: The first nozzle (11) and the second nozzle (20) are arranged in parallel in a plurality, and are arranged from bottom to top. A plurality of guide rollers (5) are arranged inside the box (1) in a direction from the winding roller (3) to the unwinding roller (2), and are arranged inside the box (1).

3. A double-sided uniform spray-dyeing device for cloth according to claim 2, characterized in that: The box body (1) has a first interface (71) and a second interface (81) on the outside, the first interface (71) being in communication with an upper partition (7) inside the box body (1), and the second interface (81) being in communication with a lower partition (8).

4. A double-sided uniform spray-dyeing device for fabric according to claim 3, characterized in that: The first interface (71) and the second interface (81) are connected to the recovery interface (41) of the recovery box (4) via a hose (9).

5. The double-sided uniform spray-dyeing device for fabric according to claim 1, characterized in that: The first pressing plate (12) and the second pressing plate (16) are movable up and down.