Wire pressing device
The wire pressing device addresses the challenge of demolding flattened wires by using a movable mold with limiting portions and avoidance grooves, ensuring easy separation and preventing damage, thus maintaining welding quality.
Patent Information
- Application Number
- CN202420493395.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-14
AI Technical Summary
Existing wire flattening processes face difficulties in demolding flattened wires without damaging the welding surface, as the wires often get stuck in the mold, compromising welding quality.
A wire pressing device with a first mold and a movable second mold featuring limiting portions and a pressing block, allowing for easy separation and preventing wire constraint during demolding by using avoidance grooves and limiting blocks to guide and align molds.
Facilitates easy demolding of flattened wires, preventing damage and ensuring consistent welding quality by avoiding wire sticking and ensuring precise alignment of molds.
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Figure CN222153729U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wire processing equipment, and in particular to a wire flattening device. Background Art
[0002] Coils are important components in various electronic products. Before welding the coils to electronic products, it is usually necessary to press the tail of the wire in the coil into a specific shape so that the width and thickness of the tail of the wire meet the welding requirements.
[0003] At present, a mold is usually used to flatten the tail of the wire. After being flattened, the tail of the wire will be stretched and deformed in the width direction, which can easily cause the tail of the wire to be stuck in the mold, making it difficult to demold the flattened wire. In addition, since the flattened surface of the tail of the wire is the welding surface, the flatness of the flattened surface must be good to ensure the welding quality. If demolding is forced, the flattened surface of the tail of the wire is easily damaged, thereby affecting the welding quality. Summary of the invention
[0004] Based on this, it is necessary to provide a wire pressing device to solve the problem of how to more easily demould the wire after pressing.
[0005] A wire pressing device, comprising:
[0006] a first mold, the first mold is used to carry the wire, the first mold is provided with a first limiting portion for limiting one side of the wire; and
[0007] The second mold is arranged opposite to the first mold, and the second mold includes a pressing block, on which a second limiting portion is provided; the second mold can move toward or away from the first mold so that the wire pressing device enters a mold closing state or a mold opening state. In the mold closing state, the pressing block can be pressed against the wire, and the second limiting portion is arranged opposite to the first limiting portion and can limit the other side of the wire; in the mold opening state, the pressing block and the second limiting portion are both separated from the wire.
[0008] The technical solution is further described below:
[0009] In one embodiment, the first mold is provided with an avoidance groove and a receiving groove for receiving the wire, the avoidance groove is located on one side of the receiving groove and is connected with the receiving groove, and the first limiting portion is a groove wall on one side of the receiving groove away from the avoidance groove.
[0010] In one of the embodiments, the second limiting portion includes a limiting block, which is connected to the pressing block, at least part of which protrudes from an end of the pressing block close to the first mold, and in the mold closing state, the limiting block is inserted in the avoidance groove.
[0011] In one of the embodiments, the depth of the avoidance groove is greater than the depth of the accommodating groove, and the shape of the avoidance groove matches the shape of the limit block. In the mold closing state, the limit block fits closely with the groove wall of the avoidance groove.
[0012] In one embodiment, the first mold includes a first mold frame and a mold base arranged on the first mold frame, the mold base is used to support the coil formed by winding the wire, and the first limiting portion is arranged on the mold base; the second mold also includes a second mold frame, one end of the pressing block is connected to the second mold frame, and the other end of the pressing block extends toward the direction close to the first mold.
[0013] In one embodiment, one of the first mold frame and the second mold frame is provided with a guide column, and the guide column extends in a direction close to the other of the first mold frame and the second mold frame, and the other one is provided with a guide hole through it, and the guide column is inserted into the guide hole and slidably cooperates with the guide hole.
[0014] In one embodiment, one of the first mold frame and the second mold frame is provided with a height limiting column, and the height limiting column extends in a direction close to the other of the first mold frame and the second mold frame, and in the mold closing state, the height limiting column abuts and cooperates with the other.
[0015] In one embodiment, a positioning column is protruding from the mold base, and the positioning column is used to penetrate into the coil.
[0016] In one of the embodiments, the second mold further includes a clamping assembly, which is disposed on a side of the second mold frame close to the first mold. In the mold closing state, the clamping assembly can press against a side of the coil away from the first mold.
[0017] In one embodiment, the clamping assembly comprises:
[0018] A pressing plate, the pressing plate is arranged on a side of the second mold frame close to the mold base and opposite to the mold base,
[0019] A connecting column, one end of which is connected to the pressing plate, and the other end of which is slidably connected to the second mold frame; and
[0020] An elastic member is sleeved on the connecting column, and one end of the elastic member abuts against the second mold frame, and the other end abuts against the pressing plate.
[0021] In the above-mentioned wire pressing device, a first limiting portion is provided on the first mold, and a second limiting portion is provided on the pressing block of the second mold. When the second mold moves toward the direction close to the first mold to enter the mold closing state, the pressing block can be pressed against the wire, and the second limiting portion and the first limiting portion can respectively limit the wire from the opposite sides of the wire (for example, from the two sides in the width direction of the flat wire), so that the wire can be pressed into a required shape. When the second mold moves toward the direction away from the first mold to enter the mold separation state, the pressing block and the second limiting portion are separated from the wire. At this time, the limiting of the wire by the first limiting portion and the second limiting portion can be released, ensuring that the flattened wire is no longer constrained, avoiding the flattened wire from being stuck in the first mold, making it easier for the flattened wire to separate from the first mold, and preventing damage to the wire during demolding. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application.
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] In addition, the drawings are not drawn to a 1:1 scale, and the relative sizes of the various elements are drawn only as examples in the drawings and are not necessarily drawn according to the true scale.
[0025] FIG. 1 is a schematic structural diagram of a wire pressing device according to an embodiment of the present invention in a film separation state.
[0026] FIG. 2 is a front view of the wire pressing device shown in FIG. 1 .
[0027] FIG. 3 is a side view of the wire pressing device shown in FIG. 1 .
[0028] FIG. 4 is a cross-sectional view of the wire pressing device shown in FIG. 3 taken along the AA section.
[0029] FIG. 5 is a partial enlarged view of the wire pressing device shown in FIG. 4 at part B. FIG.
[0030] FIG. 6 is a cross-sectional view of a wire pressing device according to an embodiment of the present invention in a mold closing state.
[0031] FIG. 7 is a partial enlarged view of the wire pressing device shown in FIG. 6 at the C part.
[0032] FIG. 8 is a schematic structural diagram of a first mold according to an embodiment.
[0033] FIG. 9 is a rear view of the wire pressing device shown in FIG. 1 .
[0034] Description of reference numerals:
[0035] 10. First mold; 11. Mold base; 111. Accommodating groove; 112. Avoiding groove; 113. First limiting portion; 12. First mold frame; 13. Guide column; 14. Height limiting column; 15. Positioning column; 20. Second mold; 21. Pressing block; 22. Second mold frame; 23. Limiting block; 24. Clamping assembly; 241. Connecting column; 242. Elastic member; 243. Pressing plate; 30. Coil. DETAILED DESCRIPTION
[0036] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0037] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0038] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0039] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0040] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0041] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
[0042] Referring to FIG1 , an embodiment of the present application provides a wire pressing device for pressing wires. The wires may be flat wires, round wires or wires of other shapes, which are not limited here. In the present embodiment, the wires refer to the tail ends of the wires in the flat wire coils 30. Specifically, in conjunction with FIG2 to FIG5 , a wire pressing device of an embodiment includes a first mold 10 and a second mold 20, wherein the first mold 10 is used to carry the wires, the first mold 10 is provided with a first limiting portion 113 for limiting one side of the wires, the second mold 20 is arranged opposite to the first mold 10, the second mold 20 includes a pressing block 21, and the pressing block 21 is provided with a second limiting portion; the second mold 20 can move in a direction close to or away from the first mold 10, so that the wire pressing device enters a mold closing state or a mold opening state. Referring to Figures 6 and 7, in the mold closing state, the pressing block 21 can press against the wire, and the second limiting portion is arranged opposite to the first limiting portion 113 and can limit the other side of the wire; referring to Figures 4 and 5, in the mold opening state, the pressing block 21 and the second limiting portion are separated from the wire.
[0043] In the above-mentioned wire pressing device, a first limiting portion 113 is provided on the first mold 10, and a second limiting portion is provided on the pressing block 21 of the second mold 20. When the second mold 20 moves toward the direction close to the first mold 10 to enter the mold closing state, the pressing block 21 can be pressed against the wire, and the second limiting portion and the first limiting portion 113 can respectively limit the wire from the opposite sides of the wire (for example, from the two sides in the width direction of the flat wire), so that the wire can be pressed into a required shape. When the second mold 20 moves toward the direction away from the first mold 10 to enter the mold separation state, the pressing block 21 and the second limiting portion are separated from the wire. At this time, the limiting of the wire by the first limiting portion 113 and the second limiting portion can be released, ensuring that the flattened wire is no longer constrained, avoiding the flattened wire from being stuck in the first mold 10, making it easier for the flattened wire to separate from the first mold 10, and preventing damage to the wire during demolding.
[0044] Referring to Fig. 5, optionally, in one embodiment, the first mold 10 is provided with an avoidance groove 112 and a receiving groove 111 for receiving the wire, the avoidance groove 112 is located on one side of the receiving groove 111 and is connected to the receiving groove 111, and the first limiting portion 113 is a side groove wall of the receiving groove 111 away from the avoidance groove 112. When pressing the wire, by placing the tail end of the wire into the receiving groove 111, the side groove wall of the receiving groove 111 away from the avoidance groove 112 can limit one side of the wire. It can be understood that in another embodiment, the first limiting portion 113 can also be a protrusion convexly provided on the first mold 10. When pressing the wire, the protrusion can be abutted against one side of the wire to limit one side of the wire. The avoidance groove 112 is used to cooperate with the second limiting portion on the pressing block 21 in the mold closing state.
[0045] Referring to Figure 7, specifically, in one embodiment, the second limiting portion includes a limiting block 23, which is connected to the pressing block 21, and at least part of the limiting block 23 protrudes from one end of the pressing block 21 close to the first mold 10. In the mold closing state, the limiting block 23 is inserted in the avoidance groove 112, thereby ensuring that the limiting block 23 can limit the other side of the wire when the mold is closed, and at the same time avoiding interference between the limiting block 23 and the second mold 20.
[0046] Furthermore, the depth of the avoidance groove 112 is greater than the depth of the accommodating groove 111, and the shape of the avoidance groove 112 matches the shape of the limit block 23. In the mold closing state, the limit block 23 fits with the groove wall of the avoidance groove 112. In this way, the limit block 23 cooperates with the avoidance groove 112 to guide and limit the downward pressing action of the second mold 20, and can ensure that the first mold 10 and the second mold 20 are better aligned and matched when the mold is closed to prevent interference and mold collapse.
[0047] Furthermore, a plurality of accommodating grooves 111 may be provided on the first mold 10, and the accommodating grooves 111 are arranged at intervals, and each accommodating groove 111 is connected to an avoidance groove 112. Correspondingly, a plurality of pressing blocks 21 may be provided on the second mold 20, and each pressing block 21 is provided with a limit block 23. By the one-to-one correspondence between the pressing blocks 21 and the accommodating grooves 111, multiple wires can be pressed simultaneously in one mold closing, thereby improving production efficiency.
[0048] Referring to FIG. 1 , the first mold 10 includes a first mold frame 12 and a mold base 11 disposed on the first mold frame 12. The mold base 11 is used to carry the coil 30 formed by winding the wire. The first limit portion 113 is disposed on the mold base 11, that is, the accommodating groove 111 and the avoidance groove 112 are both provided on the mold base 11. Preferably, the accommodating groove 111 is a blind groove, and the avoidance groove 112 passes through the mold base 11. Further, the second mold 20 also includes a second mold frame 22, one end of the pressing block 21 is connected to the second mold frame 22, and the other end of the pressing block 21 extends toward the direction close to the first mold 10.
[0049] Continuing to refer to FIG. 1 , optionally, in one embodiment, the first mold frame 12 is provided with a guide column 13, the guide column 13 extends in the direction close to the second mold frame 22, the second mold frame 22 is provided with a guide hole (not shown), and the guide column 13 is inserted into the guide hole and slides with the guide hole. Through the guiding effect of the guide column 13, it can be ensured that the second mold 20 moves closer to or away from the first mold 10 more smoothly, and the first mold and the second mold 20 are aligned when the mold is closed, so as to avoid interference and mold collapse. Further, the first mold frame 12 is provided with a plurality of guide columns 13, and the second mold frame 22 is correspondingly provided with a plurality of guide holes, and each guide column 13 is correspondingly inserted into the guide hole. For example, in this embodiment, the first mold frame 12 is provided with four guide columns 13, and the four guide columns 13 are respectively arranged at the four corners of the first mold 10, and the second mold frame 22 is correspondingly provided with four guide holes, thereby improving the guiding and limiting effect of the second mold 20. It is understandable that in other embodiments, the guide column 13 may also be arranged on the second mold frame 22, and the guide hole may also be opened through the first mold frame 12, so that the second mold 20 can be guided and limited by the cooperation between the guide column 13 and the guide hole.
[0050] Continuing to refer to FIG. 1 , in one embodiment, the first mold frame 12 is provided with a height-limiting column 14, which extends in a direction close to the second mold frame 22, and in the mold-closing state, the height-limiting column 14 abuts and cooperates with the second mold frame 22, thereby limiting the downward pressing stroke of the second mold 20, ensuring that the wire is pressed to a suitable thickness, and preventing the second mold 20 from colliding with the first mold 10. Further, the first mold frame 12 can be provided with a plurality of height-limiting columns 14. For example, in the present embodiment, the first mold frame 12 is provided with two height-limiting columns 14, and the two height-limiting columns 14 are respectively arranged on both sides of the first mold frame 12, thereby improving the limiting effect on the second mold 20. It is understandable that in other embodiments, the height-limiting column 14 can also be provided on the second mold frame 22, and in the mold-closing state, the height-limiting column 14 abuts against the first mold frame 12, so that the downward pressing stroke of the second mold 20 can also be limited.
[0051] Referring to FIG8 , in one embodiment, a positioning post 15 is convexly provided on the mold base 11, and the positioning post 15 is used to penetrate into the coil 30, so as to realize the positioning of the coil 30 and prevent the displacement of the coil 30 during the pressing process. Further, a plurality of positioning posts 15 can be provided on the mold base 11, for example, two positioning posts 15 are provided in this embodiment, and the two positioning posts 15 are respectively penetrated into the two coils 30 to position the two coils 30.
[0052] Referring to Figure 9, the second mold 20 also includes a clamping assembly 24, which is arranged on the side of the second mold frame 22 close to the first mold 10. In the mold closing state, the clamping assembly 24 can press against the side of the coil 30 away from the first mold 10, thereby preventing the coil 30 from escaping from the positioning column 15, thereby improving the positioning stability of the coil 30 when pressing the wire.
[0053] Specifically, in one embodiment, the pressing assembly 24 includes a pressing plate 243, a connecting column 241 and an elastic member 242, wherein the pressing plate 243 is arranged on a side of the second mold frame 22 close to the mold base 11 and is arranged opposite to the mold base 11. One end of the connecting column 241 is connected to the pressing plate 243, and the other end is slidably connected to the second mold frame 22; the elastic member 242 is sleeved on the connecting column 241, and one end of the elastic member 242 abuts against the second mold frame 22, and the other end abuts against the pressing plate 243. In this way, the pressing plate 243 can move up and down relative to the second mold frame 22. In the mold closing state, the elasticity of the elastic member 242 is used to make the pressing plate 243 and the coil 30 form an elastic contact, which not only ensures that the pressing plate 243 can press the coil 30, but also prevents the coil 30 from being damaged by excessive pressure. Preferably, the coil 30 can be a spring.
[0054] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0055] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A wire pressing device, characterized in that: include: A first mold, the first mold is used to carry the wire, and the first mold is provided with a first limiting portion for limiting one side of the wire; as well as, The second mold is arranged opposite to the first mold, and the second mold includes a pressing block, on which a second limiting portion is provided; the second mold can move toward or away from the first mold so that the wire pressing device enters a mold closing state or a mold opening state. In the mold closing state, the pressing block can be pressed against the wire, and the second limiting portion is arranged opposite to the first limiting portion and can limit the other side of the wire; in the mold opening state, the pressing block and the second limiting portion are both separated from the wire.
2. The wire pressing device according to claim 1, characterized in that: The first mold is provided with an avoidance groove and a receiving groove for receiving the wire, the avoidance groove is located at one side of the receiving groove and is communicated with the receiving groove, and the first limiting portion is a groove wall on one side of the receiving groove away from the avoidance groove.
3. The wire pressing device according to claim 2, characterized in that: The second limiting portion includes a limiting block, which is connected to the pressing block. At least a portion of the limiting block protrudes from an end of the pressing block close to the first mold. In the mold closing state, the limiting block is inserted in the avoidance groove.
4. The wire pressing device according to claim 3, characterized in that: The depth of the avoidance groove is greater than the depth of the accommodating groove, and the shape of the avoidance groove matches the shape of the limiting block. In the mold closing state, the limiting block fits closely with the groove wall of the avoidance groove.
5. The wire pressing device according to any one of claims 1 to 4, characterized in that: The first mold includes a first mold frame and a mold base arranged on the first mold frame, the mold base is used to support the coil formed by winding the wire, and the first limiting portion is arranged on the mold base; the second mold also includes a second mold frame, one end of the pressing block is connected to the second mold frame, and the other end of the pressing block extends toward the direction close to the first mold.
6. The wire pressing device according to claim 5, characterized in that: One of the first mold frame and the second mold frame is provided with a guide column, and the guide column extends in a direction close to the other of the first mold frame and the second mold frame. The other mold frame is penetrated by a guide hole, and the guide column is inserted into the guide hole and slidably cooperates with the guide hole.
7. The wire pressing device according to claim 5, characterized in that: One of the first mold frame and the second mold frame is provided with a height limiting column, and the height limiting column extends in a direction close to the other of the first mold frame and the second mold frame, and in the mold closing state, the height limiting column abuts and cooperates with the other.
8. The wire pressing device according to claim 5, characterized in that: A positioning column is protruding from the mold base, and the positioning column is used to penetrate into the coil.
9. The wire pressing device according to claim 5, characterized in that: The second mold further comprises a clamping assembly, which is arranged on a side of the second mold frame close to the first mold. In the mold closing state, the clamping assembly can press against a side of the coil away from the first mold.
10. The wire pressing device according to claim 9, characterized in that: The clamping assembly comprises: A pressing plate, the pressing plate is arranged on a side of the second mold frame close to the mold base and opposite to the mold base, A connecting column, one end of which is connected to the pressing plate, and the other end of which is slidably connected to the second mold frame; and An elastic member is sleeved on the connecting column, and one end of the elastic member abuts against the second mold frame, and the other end abuts against the pressing plate.
