Vacuum suction casting device for casting processing

The vacuum suction casting device addresses manual handling risks and inefficiencies by automating the casting process with a structured system of pipes and clamping mechanisms, ensuring safe and efficient metal pouring into molds.

CN222153905UActive Publication Date: 2024-12-13SHANDONG QIANMING PRECISION MASCH CO LTD

Patent Information

Application Number
CN202420562673.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-13
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

Existing vacuum suction casting devices face issues such as manual handling of molten metal leading to splashing and safety hazards, inefficient casting processes, and difficulty in clamping metal pipes of varying diameters during polishing.

Method used

A vacuum suction casting device comprising a working platform, smelting furnace, vacuum pump, liquid metal pipes, and a casting nozzle, with features like a bracket, connecting rod, and a movable casting funnel to guide molten metal into the mold, along with clamping mechanisms to secure the mold, enhancing safety and efficiency.

Benefits of technology

The device automates the casting process, preventing molten metal splashing and improving casting stability and efficiency while ensuring safe operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal part casting, in particular to a vacuum suction casting device for casting processing. According to the technical scheme, the device comprises a working platform, an incinerator, a smelting furnace and a casting mold, a vacuum pump is fixedly installed at the top of the working platform, a liquid suction metal pipe is fixedly connected between the liquid suction metal pipe and the smelting furnace, a liquid suction metal conveying pipe is fixedly installed on one side of the vacuum pump, and a casting spray head is fixedly connected to the bottom of the liquid suction metal conveying pipe. Through the arrangement of the incinerator, the smelting furnace, the vacuum pump, the liquid suction metal pipe, the liquid suction metal conveying pipe and the casting spray head, metal in the smelting furnace is molten through incineration in the incinerator, and then a worker places a casting mold below the casting spray head; and the vacuum pump pours the metal liquid into the casting mold through the liquid suction metal pipe and the liquid suction metal conveying pipe, manual casting is replaced, and the casting efficiency of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal parts casting, in particular to a vacuum suction casting device used for casting processing. Background Art

[0002] With the rapid development of the foundry industry, the demand for the metal casting industry has also increased. The workers melt the metal into a liquid state, then pour the liquid into the casting mold for cooling and molding, and then grind it into metal parts. Among them, the "A metal casting mold cooling device" disclosed by the authorization number "CN217666345U" has solved the problem that the cooling effect of the existing metal casting mold is relatively poor. A large amount of cooling water is filled in during use, which easily causes the vibration of the mold and affects the use of the mold. The top punch of the device lacks a cooling structure, resulting in uneven cooling of the device, affecting the quality of the casting. The device lacks a demoulding structure, which affects the removal of the casting. After further searching, it was found that the "A metal casting surface cooling device" disclosed by the authorization number "CN217317516U" The "surface polishing device" effectively solves the problem that the existing castings need to be polished after casting to improve the glossiness of the casting surface through a specific technical structure setting. When polishing the tubular metal castings, they need to be clamped. However, the existing pipe clamping device is single, and it is troublesome to clamp metal pipes of different diameters. However, in actual use, a vacuum suction casting device with a similar structure for casting processing still has many defects, such as: most of the existing metal castings are manually taken out of the molten metal from the furnace for casting, which is inconvenient for the staff to operate, and the casting process is manually operated, resulting in the situation that the molten metal is splashed during casting, which is easy to be dangerous, so it is necessary to design a vacuum suction casting device for casting processing. Utility Model Content

[0003] The purpose of the utility model is to provide a vacuum suction casting device for casting processing to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vacuum suction casting device for casting processing, comprising a working platform, an incinerator, a smelting furnace, a liquid suction metal tube and a casting mold, a vacuum pump is fixedly installed on the top of the working platform, a liquid suction metal tube is fixedly connected between the liquid suction metal tube and the smelting furnace, a liquid suction metal delivery pipe is fixedly installed on one side of the vacuum pump, a casting nozzle is fixedly connected to the bottom of the liquid suction metal delivery pipe, a bracket is fixedly installed on one side of the top of the working platform, the casting nozzle passes through the bracket, a connecting rod is evenly fixedly installed on the bottom of the bracket, a support ring is fixedly connected to the bottom of the connecting rod, and a casting funnel is movably installed inside the support ring.

[0005] First, the metal inside the smelting furnace is melted by incineration inside the incinerator. Then the staff places the casting mold under the casting nozzle. The vacuum pump pours the liquid metal into the inside of the casting funnel through the liquid suction metal tube and the liquid suction metal delivery tube. The liquid metal sprayed from the casting nozzle is gathered and then flows into the casting mold through the casting funnel for casting. This avoids the splashing of liquid metal during the casting process and improves the casting efficiency of the device.

[0006] Preferably, a slide groove is provided at the front and rear ends of one side of the working platform, a slide rod is slidably installed inside the slide groove, and a clamping plate is fixedly installed on the top of the slide rod. When the casting mold is placed on the top of the working platform, the slide rod slides inside the slide groove, so that the clamping plate clamps and fixes the casting mold, thereby preventing the casting mold from being displaced during the casting process and causing the metal liquid to splash, thereby improving the casting stability of the device.

[0007] Preferably, the front and rear ends of the bottom of the working platform are fixedly installed with fixing plates, a screw is rotatably installed between the fixing plates, a threaded ring fixed to the bottom of the slide rod is movably installed on the outer side of the screw through a thread, and a crank is fixedly installed on the front end of the screw. The staff rotates the screw through the crank to make the threaded rings move closer to each other on the outer side of the screw, thereby driving the clamping plates to move closer to each other to clamp the casting mold, thereby improving the convenience of operation of the device.

[0008] Preferably, a sealing door is rotatably installed at the opening on the other side of the incinerator, and a door handle is fixedly installed on the outside of the sealing door. The staff can open the sealing door through the door handle to add incineration fuel to the inside of the incinerator, and then seal it through the sealing door to avoid heat loss and facilitate the operation of the staff.

[0009] Preferably, a feed inlet is provided through the top of the smelting furnace, and a sealing cover is slid into the inside of the feed inlet. Metal raw materials can be added to the inside of the smelting furnace through the feed inlet, and the feed inlet is sealed by the sealing cover, thereby improving the convenience of operation of the device.

[0010] Preferably, a handle is fixedly mounted on the top of the sealing cover, and a heat-insulating sleeve is fixedly connected to the outside of the handle. The sealing cover can be opened by holding the heat-insulating sleeve and then pulling the handle upwards, and the heat-insulating sleeve protects the hands from being burned, thereby improving the protectiveness of the device.

[0011] Preferably, support legs are fixedly installed at the bottom of the working platform, and the number of the support legs is four groups. The support legs support the working platform, so that the working platform is placed more stably, and the stability of the device is improved.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. By setting up an incinerator, a smelting furnace, a vacuum pump, a liquid metal pipe, a liquid metal delivery pipe and a casting nozzle, the metal inside the smelting furnace is melted by burning inside the incinerator. Then the staff puts the casting mold under the casting nozzle. The vacuum pump pours the metal liquid into the casting mold through the liquid metal pipe and the liquid metal delivery pipe, replacing manual casting and improving the casting efficiency of the device.

[0014] 2. A bracket, a connecting rod, a support ring and a casting funnel are provided. The connecting rod fixes the support ring at the bottom of the casting nozzle. The casting funnel is placed inside the support ring. Then, the molten metal is cast inside the casting funnel through the casting nozzle. The molten metal sprayed from the casting nozzle is gathered and then flows into the casting mold through the casting funnel for casting. This avoids the spillage of the molten metal during the casting process and reduces safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view structural schematic diagram of the utility model;

[0016] Figure 2 It is a side view structural schematic diagram of the utility model;

[0017] Figure 3 It is a side cross-sectional structural schematic diagram of the utility model;

[0018] Figure 4 This is a schematic diagram of the front cross-sectional structure of the incinerator of the utility model;

[0019] Figure 5 It is a schematic diagram of the side cross-sectional structure of the smelting furnace of the utility model.

[0020] In the figure: 1. working platform; 101. incinerator; 102. smelting furnace; 103. vacuum pump; 104. liquid suction metal pipe; 105. liquid suction metal delivery pipe; 106. casting nozzle; 107. bracket; 108. connecting rod; 109. supporting ring; 2. casting funnel; 201. casting mold; 202. slide groove; 203. slide rod; 204. splint; 205. fixing plate; 206. screw rod; 207. threaded ring; 208. crank; 209. sealing door; 3. door handle; 301. feeding port; 302. sealing cover; 303. handle; 304. insulation sleeve; 305. supporting leg. DETAILED DESCRIPTION

[0021] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0022] Embodiment 1

[0023] like Figure 1 , Figure 2, Figure 3 , Figure 4 and Figure 5 As shown, the utility model proposes a vacuum suction casting device for casting processing, comprising a working platform 1, an incinerator 101, a smelting furnace 102 and a casting mold 201, a vacuum pump 103 is fixedly installed on the top of the working platform 1, a liquid suction metal pipe 104 is fixedly connected with the smelting furnace 102, a liquid suction metal delivery pipe 105 is fixedly installed on one side of the vacuum pump 103, a casting nozzle 106 is fixedly connected to the bottom of the liquid suction metal delivery pipe 105, a bracket 107 is fixedly installed on one side of the top of the working platform 1, the casting nozzle 106 penetrates the bracket 107, and a connecting rod 108 is evenly fixedly installed on the bottom of the bracket 107;

[0024] A support ring 109 is fixedly connected to the bottom of the connecting rod 108, and a casting funnel 2 is movably installed inside the support ring 109. A slide groove 202 is opened at the front and rear ends of one side of the working platform 1, and a slide rod 203 is slidably installed inside the slide groove 202. A clamping plate 204 is fixedly installed on the top of the slide rod 203. Fixed plates 205 are fixedly installed at the front and rear ends of the bottom of the working platform 1, and a screw rod 206 is rotatably installed between the fixed plates 205. A threaded ring 207 fixed to the bottom of the slide rod 203 is movably installed on the outer side of the screw rod 206 through a thread, and a crank 208 is fixedly installed at the front end of the screw rod 206. A sealing door 209 is rotatably installed at the opening on the other side of the incinerator 101, and a door handle 3 is fixedly installed on the outer side of the sealing door 209.

[0025] The working principle of the vacuum suction casting device for casting processing based on Example 1 is as follows: first, the staff can open the sealed door 209 through the door handle 3 to add the incineration fuel into the interior of the incinerator 101, burn the metal raw materials in the smelting furnace 102 into liquid, and melt the metal in the smelting furnace 102 through the incineration inside the incinerator 101. Then, the staff puts the casting mold 201 under the casting nozzle 106;

[0026] Then, the screw rod 206 is rotated by means of the crank 208, so that the threaded rings 207 are brought closer to each other on the outside of the screw rod 206, thereby driving the clamping plates 204 to move closer to each other through the sliding rod 203 sliding inside the slide groove 202 to clamp and fix the casting mold 201, and then the vacuum pump 103 pours the molten metal into the inside of the casting funnel 2 through the liquid suction metal pipe 104 and the liquid suction metal delivery pipe 105, and the molten metal sprayed from the casting nozzle 106 is concentrated, and then flows into the inside of the casting mold 201 through the casting funnel 2 for casting, thereby avoiding the occurrence of splashing of the molten metal during the casting process and improving the casting efficiency of the device.

[0027] Embodiment 2

[0028] like Figure 1 and Figure 5 As shown, the utility model proposes a vacuum suction casting device for casting processing. Compared with the first embodiment, this embodiment also includes: a feeding port 301 is opened through the top of the smelting furnace 102, a sealing cover 302 is slid into the inside of the feeding port 301, a handle 303 is fixedly installed on the top of the sealing cover 302, and an insulating sleeve 304 is fixedly connected to the outer side of the handle 303, and support legs 305 are fixedly installed on the bottom of the working platform 1, and the number of the support legs 305 is four groups.

[0029] In this embodiment, Figure 1 As shown, the support legs 305 support the working platform 1, making the working platform 1 more stable and improving the stability of the device. Figure 5 As shown, metal raw materials can be added to the interior of the smelting furnace 102 through the feed port 301, and the feed port 301 is sealed by the sealing cover 302, thereby improving the convenience of operation of the device. The sealing cover 302 can be opened by holding the insulation sleeve 304 and then pulling the handle 303 upwards. The insulation sleeve 304 protects the hands from being burned, thereby improving the protectiveness of the device.

[0030] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A vacuum suction casting device for casting processing, comprising a working platform (1), an incinerator (101), a smelting furnace (102), a liquid suction metal pipe (104) and a casting mold (201), characterized in that: A vacuum pump (103) is fixedly installed on the top of the working platform (1), a liquid suction metal pipe (104) is fixedly connected to the smelting furnace (102), a liquid suction metal delivery pipe (105) is fixedly installed on one side of the vacuum pump (103), a casting nozzle (106) is fixedly connected to the bottom of the liquid suction metal delivery pipe (105), a bracket (107) is fixedly installed on one side of the top of the working platform (1), the casting nozzle (106) passes through the bracket (107), a connecting rod (108) is evenly fixedly installed on the bottom of the bracket (107), a supporting ring (109) is fixedly connected to the bottom of the connecting rod (108), and a casting funnel (2) is movably installed inside the supporting ring (109).

2. A vacuum suction casting device for casting processing according to claim 1, characterized in that: A slide groove (202) is provided at the front end and the rear end of one side of the working platform (1), a slide rod (203) is slidably installed inside the slide groove (202), and a clamping plate (204) is fixedly installed on the top of the slide rod (203).

3. A vacuum suction casting device for casting processing according to claim 2, characterized in that: A fixing plate (205) is fixedly installed at the front and rear ends of the bottom of the working platform (1), a screw rod (206) is rotatably installed between the fixing plates (205), a threaded ring (207) fixed to the bottom of the sliding rod (203) is movably installed on the outer side of the screw rod (206) through a thread, and a crank (208) is fixedly installed at the front end of the screw rod (206).

4. A vacuum suction casting device for casting processing according to claim 1, characterized in that: A sealing door (209) is rotatably mounted at the opening on the other side of the incinerator (101), and a door handle (3) is fixedly mounted on the outer side of the sealing door (209).

5. A vacuum suction casting device for casting processing according to claim 1, characterized in that: A material inlet (301) is provided through the top of the smelting furnace (102), and a sealing cover (302) is slidably installed inside the material inlet (301).

6. A vacuum suction casting device for casting processing according to claim 5, characterized in that: A handle (303) is fixedly mounted on the top of the sealing cover (302), and a heat insulation sleeve (304) is fixedly connected to the outer side of the handle (303).

7. A vacuum suction casting device for casting processing according to claim 1, characterized in that: Support legs (305) are fixedly installed on the bottom of the working platform (1), and the number of the support legs (305) is four groups.

Citation Information

Patent Citations

  • Surface polishing device for metal casting part

    CN217317516U

  • Die cooling device for metal casting

    CN217666345U

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