Cooling liquid circulating treatment and use device for casting machining

By designing a coolant circulation and processing device for casting processing, the movement of the power parts and the discharge parts and the inclined discharge tank and filter parts are used to realize the circulation and precipitation of the coolant, and the problem of large amount of coolant is solved. Reduced sewage treatment costs.

CN222154875UActive Publication Date: 2024-12-13DACHENG CHANGSHU MASCH CO LTD
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Patent Information

Application Number
CN202420347736.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2024-12-13
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

During the casting processing process, the use of coolant is large, which leads to excessive burden on sewage treatment equipment and increases treatment costs.

Method used

A coolant circulation and processing device for casting processing is designed, including a base plate, power piece, support piece and liquid discharge piece. Through the magnetic adsorption and reset movement of the power piece, the coolant is circulated up and down in the liquid discharge piece, combined with tilting The liquid discharge tank and filter parts realize the precipitation and filtration of coolant, and recycle the coolant to reduce waste.

Benefits of technology

It effectively saves the use of coolant, reduces the amount of coolant treated by sewage treatment equipment, reduces the cost of coolant treatment, and realizes the saving of production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222154875U_ABST
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Abstract

The utility model relates to a cooling liquid circulation processing and using device for casting processing, which comprises a bottom plate, a power part, a support part and a liquid discharge part, the power part is fixedly connected with the bottom plate, the liquid discharge part is movably connected with the bottom plate through the support part, the liquid discharge part is positioned right above the power part, and the liquid discharge part is separated from the power part; a water inlet pipe and a water outlet pipe are arranged on the liquid discharging piece, and the water outlet pipe is communicated with the water inlet pipe through the liquid discharging piece; a liquid discharging groove and a middle groove are formed in the liquid discharging piece, the liquid discharging groove is communicated with the water inlet pipe and the water outlet pipe, and the middle groove is located in the middle of the bottom of the liquid discharging groove; and a filtering piece is arranged at the intersection of the liquid discharge tank and the middle tank. According to the cooling liquid circulating treatment and use device for casting machining, the use amount of cooling liquid is saved, the amount of the cooling liquid treated by sewage treatment equipment is reduced, the cooling liquid treatment cost is reduced, and the production cost is saved.
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Description

Technical Field

[0001] The utility model relates to the field of circulating treatment of cooling liquid, in particular to a circulating treatment device for cooling liquid used in casting processing. Background Art

[0002] After the casting is completed and cooled, the casting needs to be further processed into the required shape before it can be used; a large amount of heat will be generated during the processing of the casting, and coolant is needed to cool the casting during the processing.

[0003] The commonly used method of using coolant in casting processing is: directly add coolant to castings and tools during the processing of castings, and then use a collection device to collect the used coolant and discharge it directly to the sewage treatment equipment. This results in a large amount of coolant usage, causing the sewage treatment equipment to process too much used coolant, and increasing the cost of sewage treatment. These problems need to be solved urgently. Utility Model Content

[0004] The purpose of the utility model is to provide a cooling liquid circulation treatment and use device for casting processing to solve the above problems.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A cooling liquid circulation treatment and use device for casting processing, comprising a bottom plate, a power member, a support member and a liquid discharge member, wherein the power member is fixedly connected to the bottom plate, the liquid discharge member is movably connected to the bottom plate through the support member, the liquid discharge member is located directly above the power member, and the liquid discharge member is separated from the power member;

[0007] The liquid discharge piece is provided with a water inlet pipe and a water outlet pipe, and the water outlet pipe is connected with the water inlet pipe through the liquid discharge piece;

[0008] The liquid discharge member is provided with a liquid discharge groove and an intermediate groove, the liquid discharge groove is connected with the water inlet pipe and the water outlet pipe, and the intermediate groove is located in the middle of the bottom of the liquid discharge groove;

[0009] A filter is arranged at the intersection of the liquid discharge tank and the middle tank.

[0010] Furthermore, the bottom surface of the liquid discharge trough is an inclined plane, the middle trough is located between two inclined bottom surfaces of the liquid discharge trough, and the filter element forms a certain angle with the horizontal plane.

[0011] Furthermore, the middle groove is located in the middle of the liquid discharge member, and the filter member is fixedly connected to the bottom surface of the liquid discharge groove.

[0012] Furthermore, the cross-section of the middle groove is specifically rectangular, the angle between the side wall of the middle groove and the filter element is specifically 5 to 30 degrees, the filter element is specifically a filter mesh, and the end of the filter element away from the bottom plate is located directly above the middle groove near the filter element.

[0013] Furthermore, the middle groove is located at the portion of the liquid discharge groove closest to the bottom plate, and the distance between the middle groove and the bottom plate is smaller than the distance between the liquid discharge groove and the bottom plate.

[0014] Furthermore, the water inlet pipe and the water outlet pipe are located on both sides of the filter element, the water inlet pipe and the water outlet pipe are located outside the liquid discharge element, and one end of the water inlet pipe and the water outlet pipe are fixedly connected to the liquid discharge element.

[0015] Furthermore, the water inlet pipe is connected to the upper part and the side plate of the liquid discharge member away from the water outlet pipe, and a water pump is arranged on the water outlet pipe; the water inlet pipe and the water outlet pipe are both flexible pipes, and a filter is arranged on the water outlet pipe.

[0016] Furthermore, the water outlet pipe is connected to the upper part of the liquid discharge tank or the side away from the middle tank, the water inlet of the water outlet pipe is located above the highest point of the liquid discharge tank, and the water outlet pipe is connected to the liquid discharge tank through a filter screen.

[0017] Furthermore, the power member is located in the middle of the bottom plate, the support member is an elastic element, the support member is symmetrical with respect to the power member, the liquid discharge member is made of a rigid material, and the liquid discharge member is located directly above the power member.

[0018] Furthermore, the power member is specifically an electromagnet, the support member is specifically a spring, there are four support members, the support members are evenly distributed on the liquid discharge member, and the support members are separated from the power member.

[0019] The beneficial effects of the utility model are as follows: a cooling liquid circulation treatment and use device for casting processing is provided, and a cooling liquid circulation treatment and use device for casting processing is manufactured by using a base plate, a power part, a support part and a liquid discharge part in coordination with each other, so that the cooling liquid can be circulated in the casting processing process, thereby achieving the effect of saving the amount of cooling liquid used, saving the amount of cooling liquid used, reducing the amount of cooling liquid treated by sewage treatment equipment, reducing the cost of cooling liquid treatment, and saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The utility model is an axonometric diagram of the overall structure of a cooling liquid circulation treatment device for casting processing.

[0021] Figure 2 The utility model is a partial structural axonometric diagram of a cooling liquid circulation treatment device for casting processing.

[0022] Figure 3 The utility model is a partial structural front view of a cooling liquid circulation treatment device for casting processing.

[0023] Figure 4 This is another part of the structural axonometric diagram of a coolant circulation treatment device for casting processing according to the utility model.

[0024] In the figure: 1. bottom plate; 2. power part; 3. support part; 4. drain part; 5. drain tank; 6. middle tank; 7. bottom surface; 8. filter element; 9. water inlet pipe; 10. water outlet pipe; 11. water pump; 12. filter screen. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. The same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described in the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0026] In the description of the present utility model, it is necessary to understand that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features, and in the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0027] refer to Figures 1 to 4 , a cooling liquid circulation treatment device for casting processing, comprising a base plate 1, a power member 2, a support member 3 and a liquid discharge member 4, wherein the power member 2 is fixedly connected to the base plate 1, and the liquid discharge member 4 is movably connected to the base plate 1 through the support member 3, and the liquid discharge member 4 is located directly above the power member 2, and the liquid discharge member 4 is separated from the power member 2, so as to ensure that when the power member 2 is energized to generate magnetism, the liquid discharge member 4 can be adsorbed to move toward the base plate 1 and the support member 3 can be compressed; when the power member is powered off, the liquid discharge member 4 is reset under the action of the support member 3, thereby driving the liquid discharge member 4 to reciprocate in the vertical direction, thereby accelerating the precipitation of the debris in the coolant;

[0028] The liquid discharge member 4 is provided with a water inlet pipe 9 and a water outlet pipe 10, which are used to respectively supply coolant to the liquid discharge member 4 and output coolant. The water outlet pipe 10 is connected with the water inlet pipe 9 through the liquid discharge member 4, and is used to serve as a channel for conveying coolant.

[0029] The drain member 4 is provided with a drain groove 5 and an intermediate groove 6. The drain groove 5 is connected with a water inlet pipe 9 and a water outlet pipe 10. The intermediate groove 6 is located in the middle of the bottom of the drain groove 5 to ensure that the debris in the coolant can be deposited in the intermediate groove 6.

[0030] A filter element 8 is provided at the intersection of the drain tank 5 and the middle tank 6 for filtering the coolant leading to the water outlet pipe 10 to prevent debris in the coolant from reaching the other side of the drain tank 5. The power element 2 and the water pump 11 are both electrically connected to an external control system for controlling the operation and stop of both.

[0031] The bottom surface 7 of the drain trough 5 is an inclined plane, and the middle trough 6 is located between the two inclined bottom surfaces 7 of the drain trough 5, which is used to ensure that the debris can fall into the middle trough 6 under the action of gravity. The filter element 8 is at a certain angle with the horizontal plane to better filter the debris in the coolant.

[0032] The middle groove 6 is located in the middle of the liquid discharge member 4 , and the filter member 8 is fixedly connected to the bottom surface 7 of the liquid discharge groove 5 .

[0033] The cross-section of the middle groove 6 is specifically rectangular, and the angle between the side wall of the middle groove 6 and the filter element 8 is specifically 5 to 30 degrees, which is used to better filter the debris in the coolant. The filter element 8 is specifically a filter net, and the end of the filter element 8 away from the bottom plate 1 is located directly above the part of the middle groove 6 close to the filter element 8, which is used to prevent the debris that has not passed through the filter element 8 from gathering on the filter element 8, so that the debris on the filter element 8 can fall into the middle groove 6 under the action of gravity, thereby ensuring the service life of the filter element 8.

[0034] The middle groove 6 is located at the place where the drain groove 5 is closest to the bottom plate 1 , and the distance between the middle groove 6 and the bottom plate 1 is smaller than the distance between the drain groove 5 and the bottom plate 1 , so as to ensure that the debris can fall into the middle groove 6 under the action of gravity.

[0035] The water inlet pipe 9 and the water outlet pipe 10 are located on both sides of the filter element 8 , and the water inlet pipe 9 and the water outlet pipe 10 are located outside the liquid discharge element 4 , and one end of the water inlet pipe 9 and the water outlet pipe 10 are fixedly connected to the liquid discharge element 4 .

[0036] The water inlet pipe 9 is connected to the upper part and the side plate of the liquid discharge part 4 away from the water outlet pipe 10. The water outlet pipe 10 is provided with a water pump 11 for providing power for the coolant to enter the water outlet pipe 10. The water inlet pipe 9 and the water outlet pipe 10 are both flexible pipes for convenient connection with other equipment. The water outlet pipe 10 is provided with a filter screen 12 for filtering the coolant entering the water outlet pipe 10 again.

[0037] The water outlet pipe 10 is connected to the upper part of the liquid discharge tank 5 or the side away from the middle tank 6. The water inlet of the water outlet pipe 10 is located above the highest point of the liquid discharge tank 5. The water outlet pipe 10 is connected to the liquid discharge tank 5 through the filter screen 12.

[0038] The power member 2 is located in the middle of the bottom plate 1 , the support member 3 is an elastic element, the support member 3 is symmetrical with respect to the power member 2 , the liquid discharge member 4 is made of a rigid material, and the liquid discharge member 4 is located directly above the power member 2 .

[0039] The power member 2 is specifically an electromagnet, the support member 3 is specifically a spring, there are four support members 3 , the support members 3 are evenly distributed on the liquid discharge member 4 , and the support members 3 are separated from the power member 2 .

[0040] The working principle of the utility model is as follows: before starting to use a device for circulating and treating coolant for casting processing, the device for circulating and treating coolant for casting processing is installed on the production line, and the outlet pipe 10 is connected to the external liquid supply device, and the inlet pipe 9 is connected to the coolant output mechanism of the processing equipment; when starting to process castings and using a device for circulating and treating coolant for casting processing: the external control system intermittently powers on and off the power part 2, and during this process, the power part 2 is intermittently magnetic and non-magnetic. During this process, the power part 2 intermittently absorbs the liquid discharge part 4 to make it move toward the bottom plate 1, partially compressing the support part 3, and when the power part 2 is powered off, the liquid discharge part 4 is reset under the reset action of the support part 3; during this process, the liquid discharge part 4 drives the coolant therein to continuously move in the up and down directions, and during this process, the metal chips in the coolant are quickly precipitated in the liquid discharge tank 5. On the bottom surface 7, under the action of gravity, the debris in the coolant moves along the inclined bottom surface 7 to the middle groove 6 and gathers in the middle groove 6. At the same time, the water inlet pipe 9 inputs the used coolant and debris collected from the outside into the drain tank 5. The used coolant and debris in the drain tank 5 gather on the side of the filter element 8 in the drain tank 5 away from the outlet pipe 10. At the same time, the water pump 11 on the outlet pipe 10 works synchronously to input the filtered coolant in the drain tank 5 into the liquid supply device, and the liquid supply device sprays the filtered coolant onto the casting and the processing tool; in this process, the heat on the coolant is transferred to the drain element 4 to reduce the temperature of the coolant. In this process, the coolant and debris input by the water inlet pipe 9 are precipitated and filtered by the filter element 8, and the debris is left in the middle groove 6. Only the coolant can pass through the filter element 8 to reach the bottom surface 7 near the outlet pipe 10, and the above process is maintained until the work is completed.

[0041] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field of the present invention, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims

1. A cooling liquid circulation treatment device for casting processing, characterized in that: The invention comprises a bottom plate (1), a power member (2), a support member (3) and a liquid discharge member (4), wherein the power member (2) is fixedly connected to the bottom plate (1), the liquid discharge member (4) is movably connected to the bottom plate (1) via the support member (3), the liquid discharge member (4) is located directly above the power member (2), and the liquid discharge member (4) is separated from the power member (2); The liquid discharge member (4) is provided with a water inlet pipe (9) and a water outlet pipe (10), and the water outlet pipe (10) is connected to the water inlet pipe (9) through the liquid discharge member (4); The liquid discharge member (4) is provided with a liquid discharge groove (5) and an intermediate groove (6), the liquid discharge groove (5) is connected with a water inlet pipe (9) and a water outlet pipe (10), and the intermediate groove (6) is located in the middle of the bottom of the liquid discharge groove (5); A filter element (8) is provided at the intersection of the liquid discharge tank (5) and the middle tank (6).

2. The device for circulating and treating cooling liquid for casting processing according to claim 1, characterized in that: The bottom surface (7) of the liquid discharge trough (5) is an inclined plane, the intermediate groove (6) is located between the two inclined bottom surfaces (7) of the liquid discharge trough (5), and the filter element (8) forms a certain angle with the horizontal plane.

3. The cooling liquid circulation treatment device for casting processing according to claim 2 is characterized in that: The middle groove (6) is located in the middle of the liquid discharge member (4), and the filter member (8) is fixedly connected to the bottom surface (7) of the liquid discharge groove (5).

4. The device for circulating and treating cooling liquid for casting processing according to claim 3, characterized in that: The cross section of the middle groove (6) is specifically rectangular, the angle between the side wall of the middle groove (6) and the filter element (8) is specifically 5 to 30 degrees, the filter element (8) is specifically a filter net, and the end of the filter element (8) away from the bottom plate (1) is located directly above the part of the middle groove (6) close to the filter element (8).

5. The device for circulating and treating cooling liquid for casting processing according to claim 2, characterized in that: The middle groove (6) is located at the position of the liquid discharge groove (5) closest to the bottom plate (1), and the distance between the middle groove (6) and the bottom plate (1) is smaller than the distance between the liquid discharge groove (5) and the bottom plate (1).

6. The device for circulating and treating cooling liquid for casting processing according to claim 1, characterized in that: The water inlet pipe (9) and the water outlet pipe (10) are located on both sides of the filter element (8), the water inlet pipe (9) and the water outlet pipe (10) are located outside the liquid discharge element (4), and one end of each of the water inlet pipe (9) and the water outlet pipe (10) is fixedly connected to the liquid discharge element (4).

7. The device for circulating and treating cooling liquid for casting processing according to claim 6, characterized in that: The water inlet pipe (9) is connected to the upper part and the side plate of the liquid discharge member (4) away from the water outlet pipe (10), and the water outlet pipe (10) is provided with a water pump (11); the water inlet pipe (9) and the water outlet pipe (10) are both flexible pipes, and the water outlet pipe (10) is provided with a filter screen (12).

8. The device for circulating and treating cooling liquid for casting processing according to claim 7, characterized in that: The water outlet pipe (10) is connected to the upper part of the liquid discharge tank (5) or the side away from the middle tank (6), the water inlet of the water outlet pipe (10) is located above the highest point of the liquid discharge tank (5), and the water outlet pipe (10) is connected to the liquid discharge tank (5) through a filter screen (12).

9. The device for circulating and treating cooling liquid for casting processing according to claim 1, characterized in that: The power member (2) is located in the middle of the bottom plate (1); the support member (3) is an elastic element; the support member (3) is symmetrical with respect to the power member (2); the liquid discharge member (4) is made of a rigid material; and the liquid discharge member (4) is located directly above the power member (2).

10. The device for circulating and treating cooling liquid for casting processing according to claim 9, characterized in that: The power part (2) is specifically an electromagnet, the support part (3) is specifically a spring, there are specifically four support parts (3), the support parts (3) are evenly distributed on the liquid discharge part (4), and the support parts (3) are separated from the power part (2).