Efficient copper grinding machine for plate roller machining

By introducing a clamping assembly and a vacuum cleaner into the plate roller grinder, the problems of low efficiency and copper powder contamination in the prior art are solved, and the fixation of different specifications of plate rollers and effective removal of copper powder are achieved. , improves processing safety and environmental cleanliness.

CN222155147UInactive Publication Date: 2024-12-13FOSHAN DADE PLATE MAKING CO LTD
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Patent Information

Application Number
CN202420472887.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing plate roller grinder has low processing efficiency and splashes of debris, which pollutes the environment and cannot adapt to plate roller bodies of different specifications.

Method used

An efficient copper grinder including a grinding box, clamping assembly and vacuum cleaner is designed. The clamping assembly is fixed to different specifications of rollers through clamping blocks, collars and threaded rods, and the vacuum cleaner is filtered through vacuum cleaners and filtered. The frame removes copper powder.

Benefits of technology

The safety and environmental cleanliness of plate rollers are improved during grinding, and flexible clamping of plate rollers of different specifications and effective copper powder removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient copper grinding machine for plate roller processing, which relates to the technical field of plate roller processing and comprises a grinding box, a plate roller body, clamping components and a dust collection component, the plate roller body is arranged in the grinding box, and the clamping components are arranged on two sides of the outer end of the plate roller body and used for clamping and fixing the plate roller body. A dust collection assembly is arranged on one side of the outer end of the plate roller body and used for removing copper powder generated by polishing of the plate roller body. According to the efficient copper grinding machine for plate roller machining, copper powder generated during plate roller body grinding can be sucked away through the dust suction assembly, the situation that the copper powder floats into air to pollute the surrounding environment is avoided, the plate roller bodies of two specifications can be clamped through the clamping assembly, and therefore the grinding requirements of the plate roller bodies of different specifications are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate roller processing, in particular to a high-efficiency copper grinding machine for plate roller processing. Background Art

[0002] The plate roller, also known as the steel roller, can be divided into hollow rollers and solid rollers, as well as shaft rollers and non-shaft rollers. It is usually used to make printing plates. After the surface of the roller is copper-plated, the plate roller needs to be polished by a grinder before copper plating. The copper grinder is a machine specially used to grind and polish copper and its alloy materials. It can grind copper and its alloy materials into the required shape and size, and can also polish them to improve the surface quality. However, the existing grinders have low processing efficiency, and the debris will splash when the plate roller is polished.

[0003] In order to solve the above problems, the national publication number CN207448070U discloses "a device for grinding and polishing the surface of a plate roller". The device uses an arc-shaped baffle to prevent the debris from splashing when the grinding head grinds and polishes the plate roller, thereby improving the safety of the device for grinding and polishing the surface of the plate roller. However, the device still has certain defects in actual use. For example, although the arc-shaped baffle of the device can prevent the debris from splashing when the grinding head grinds and polishes the plate roller, the debris will still fall around the device and be difficult to clean. In addition, copper powder will be generated during grinding and float in the air to pollute the environment. In addition, there are two specifications of existing plate rollers, one is that the two ends of the plate roller are connected with mounting rods, and the other is that the two ends of the plate roller do not have mounting rods. However, the device can only fix the two ends of the plate roller without mounting rods. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the background technology and provide a high-efficiency copper grinder for plate roller processing. The dust suction component can prevent copper powder from floating into the air and polluting the surrounding environment. The clamping component can flexibly clamp two plate roller bodies of different specifications.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency copper grinder for plate roller processing, comprising: a grinding box, a plate roller body, a clamping assembly and a dust suction assembly. The plate roller body is arranged inside the grinding box, and clamping assemblies are arranged on both sides of the outer end of the plate roller body for clamping and fixing the plate roller body. A dust suction assembly is arranged on one side of the outer end of the plate roller body for removing copper powder generated by grinding the plate roller body.

[0006] Furthermore, the clamping assembly includes: clamping blocks arranged on both sides of the inner wall of the grinding box, a ring arranged on one side of the outer end of the clamping block, and two clamping blocks arranged inside the ring, the top of the clamping block is rotatably connected to a threaded rod through a bearing, both sides of the outer end of the ring are provided with threaded holes threadedly connected to the threaded rod, one end of the threaded rod is connected to a rotating plate, one side of the outer end of the clamping block is connected to a cross block, the top of the cross block is connected to a limiting rod, and both sides of the inner wall of the ring are provided with limiting holes slidably connected to the limiting rod.

[0007] A disassembly and assembly groove which is threadedly connected to the collar is provided on one side of the outer end of the clamping block, mounting holes are provided on both sides of the outer end of the collar, through holes are provided on both sides of the outer end of the clamping block, threaded columns which are threadedly connected to the mounting holes are provided inside the through holes, electric telescopic rods are installed on both sides of the outer end of the grinding box, a motor is installed on one end of the electric telescopic rod, and one side of the outer end of the motor is rotatably connected to the clamping block through a motor shaft.

[0008] Furthermore, the dust suction assembly includes: a vacuum cleaner installed on one side of the inner wall of the grinding box, a vacuum pipe connected to the top of the vacuum cleaner, a filter frame connected to the top of the vacuum cleaner, one end of the vacuum pipe connected to the filter frame, an exhaust pipe connected to the top of the filter frame, a vacuum frame arranged on one side of the outer end of the plate roller body, one end of the exhaust pipe connected to the vacuum frame, connecting rods are connected to both sides of the outer end of the vacuum frame, a sliding frame is arranged inside the filter frame, a filter screen is inlaid on the top of the sliding frame, sliders are connected to both sides of the bottom of the sliding frame, cross plates are connected to both sides of the inner wall of the filter frame, a sliding groove is provided on the top of the cross plate to be slidably connected to the slider, and a movable plate is rotatably connected to one side of the outer end of the filter frame through a hinge.

[0009] Furthermore, a rotating motor is installed on one side of the outer end of the grinding box, and a threaded screw is rotatably connected to one side of the outer end of the rotating motor through a motor shaft, one end of the threaded screw is rotatably connected to the grinding box through a bearing, a movable block is provided on the outer side of the threaded screw, and a threaded hole threadedly connected to the threaded screw is opened on one side of the outer end of the movable block, an electric push rod is installed on the bottom of the movable block, a servo motor is installed on the bottom of the electric push rod, and a grinding block is rotatably connected to the bottom of the servo motor through the motor shaft, and a box door is rotatably connected to one side of the outer end of the grinding box through a hinge, and an observation window is inlaid on one side of the outer end of the box door.

[0010] The utility model has the advantages that the copper powder generated during the grinding of the plate roller body can be sucked away by the dust suction component to prevent the copper powder from floating into the air and polluting the surrounding environment, and the clamping component can clamp two specifications of plate roller bodies, thereby meeting the grinding requirements for plate roller bodies of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0012] Figure 2 It is a sectional view of the overall structure of the utility model.

[0013] Figure 3 It is a schematic diagram of the sliding frame structure of the utility model.

[0014] Figure 4 This is a schematic diagram of the filter frame structure of the utility model.

[0015] Figure 5 For the utility model Figure 2 Enlarged view of point A in .

[0016] Figure 1-5 In: 1-grinding box; 101-plate roller body; 2-clamping block; 201-ring; 202-clamping block; 3-threaded rod; 301-rotating plate; 302-limiting rod; 4-disassembly and assembly slot; 401-mounting hole; 402-threaded column; 5-electric telescopic rod; 501-motor; 6-vacuum cleaner; 601-filter frame; 602-exhaust pipe; 603-dust suction frame; 604-connecting rod; 7-sliding frame; 701-filter screen; 8-rotating motor; 801-threaded screw; 802-movable block; 803-electric push rod; 804-servo motor; 805-grinding block. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.

[0018] The embodiment of the present application provides a high-efficiency copper grinder for plate roller processing, which can realize that the copper powder generated when the plate roller body is polished can be sucked away by the dust suction component to prevent the copper powder from floating into the air and polluting the surrounding environment, and the plate roller body of two specifications can be clamped by the clamping component, thereby meeting the grinding requirements of the plate roller body of different specifications. It should be noted that the description order of the following embodiments is not intended to limit the preferred order of the embodiments.

[0019] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods. Example

[0020] See also Figure 1-5In this embodiment, a high-efficiency copper grinder for plate roller processing is provided, comprising: a grinding box 1, a plate roller body 101, a clamping assembly and a dust suction assembly. The plate roller body 101 is arranged inside the grinding box 1, and clamping assemblies are arranged on both sides of the outer end of the plate roller body 101 for clamping and fixing the plate roller body 101. A dust suction assembly is arranged on one side of the outer end of the plate roller body 101 for removing copper powder generated by grinding the plate roller body 101.

[0021] In this embodiment, the copper powder generated during the grinding of the plate roller body 101 can be sucked away by the dust suction component to prevent the copper powder from floating into the air and polluting the surrounding environment. The clamping component can clamp two specifications of the plate roller body 101, thereby meeting the grinding requirements of the plate roller body 101 of different specifications.

[0022] In some embodiments, the clamping assembly includes: clamping blocks 2 arranged on both sides of the inner wall of the grinding box 1, a ring 201 arranged on one side of the outer end of the clamping block 2, and two clamping blocks 202 arranged inside the ring 201. When it is necessary to grind the outer surface of the plate roller body 101, it is flexibly clamped and installed according to whether there are mounting rods at both ends of the plate roller body 101. If there are no mounting rods at both ends of the plate roller body 101, the ring 201 is removed from the clamping block 2, and then the plate roller body 101 is moved to the inside of the grinding box 1 and located between the two clamping blocks 2. Then, the electric telescopic rod 5 drives the motor 501 and the clamping block 2 to move toward the plate roller body 101 until the two clamping blocks 2 are attached to the plate roller body 101 and clamp the plate roller body 101.

[0023] Among them, the top of the clamping block 202 is rotatably connected to the threaded rod 3 through a bearing, and threaded holes threadedly connected to the threaded rod 3 are provided on both sides of the outer end of the ring 201. One end of the threaded rod 3 is connected to a rotating plate 301, and one side of the outer end of the clamping block 202 is connected to a cross block, and a limit rod 302 is connected to the top of the cross block. Limit holes slidably connected to the limit rod 302 are provided on both sides of the inner wall of the ring 201. If mounting rods are installed at both ends of the plate roller body 101, the ring 201 is installed to one side of the clamping block 2, and then the plate roller body 101 is moved between the two rings 201, and the mounting rod is placed inside the ring 201. At this time, the threaded rod 3 is driven to rotate in the threaded hole by the rotating plate 301, so that the threaded rod 3 drives the clamping block 202 to clamp and fix the mounting rod, thereby fixing the plate roller body 101.

[0024] Among them, a disassembly groove 4 threadedly connected to the ring 201 is provided on one side of the outer end of the clamping block 2, and mounting holes 401 are provided on both sides of the outer end of the ring 201. Through holes are provided on both sides of the outer end of the clamping block 2, and a threaded column 402 threadedly connected to the mounting hole 401 is provided inside the through hole. When the ring 201 needs to be installed on one side of the clamping block 2, one side of the ring 201 is inserted into the disassembly groove 4, and the through hole is connected with the mounting hole 401, and then one end of the threaded column 402 is inserted into the mounting hole 401 through the through hole, and the threaded column 402 is rotated to be threadedly connected with the mounting hole 401, and the ring 201 can be installed on one side of the clamping block 2.

[0025] Among them, electric telescopic rods 5 are installed on both sides of the outer end of the grinding box 1, and a motor 501 is installed at one end of the electric telescopic rod 5. One side of the outer end of the motor 501 is rotatably connected to the clamping block 2 through the motor shaft. When the ring 201 needs to be removed, the threaded column 402 is removed from the through hole and the mounting hole 401, and then the ring 201 is removed from the disassembly groove 4. The limit rod 302 and the limit hole are used to limit the clamping block 202.

[0026] In some embodiments, the dust collection component includes: a vacuum cleaner 6 installed on one side of the inner wall of the grinding box 1, a vacuum pipe connected to the top of the vacuum cleaner 6, a filter frame 601 connected to the top of the vacuum cleaner 6, one end of the vacuum pipe connected to the filter frame 601, an exhaust pipe 602 connected to the top of the filter frame 601, a vacuum frame 603 arranged on one side of the outer end of the plate roller body 101, one end of the exhaust pipe 602 connected to the vacuum frame 603, and connecting rods 604 are connected to both sides of the outer end of the vacuum frame 603. When the outer surface of the plate roller body 101 is polished, a certain amount of copper powder will be generated. The vacuum cleaner 6 is used to suck air into the filter frame 601 through the vacuum pipe, and then the vacuum frame 603 is sucked through the exhaust pipe 602, and the copper powder generated when the plate roller body 101 is polished is sucked into the filter frame 601 through the vacuum frame 603, wherein the exhaust pipe 602 is made of hose material.

[0027] Among them, a sliding frame 7 is arranged inside the filter frame 601, a filter screen 701 is inlaid on the top of the sliding frame 7, sliders are connected to the two sides of the bottom of the sliding frame 7, cross plates are connected to the two sides of the inner wall of the filter frame 601, a slide groove connected to the slider in a sliding manner is provided on the top of the cross plate, and a movable plate is connected to one side of the outer end of the filter frame 601 by a hinge. When the copper powder enters the filter frame 601, the copper powder is intercepted at the top of the filter screen 701 by the filter screen 701. When the copper powder on the top of the filter screen 701 needs to be cleaned, the movable plate is rotated by the hinge, and the sliding frame 7 is slid out of the filter frame 601, so as to facilitate the cleaning of the copper powder on the top of the filter screen 701. The slider and the slide groove are used to install the sliding frame 7 in the filter frame 601.

[0028] In some embodiments, a rotating motor 8 is installed on one side of the outer end of the grinding box 1, and a threaded screw 801 is rotatably connected to the outer side of the rotating motor 8 through the motor shaft. One end of the threaded screw 801 is rotatably connected to the grinding box 1 through a bearing, and a movable block 802 is arranged on the outer side of the threaded screw 801. A threaded hole threadedly connected to the threaded screw 801 is opened on one side of the outer end of the movable block 802. An electric push rod 803 is installed at the bottom of the movable block 802, and a servo motor 804 is installed at the bottom of the electric push rod 803. A grinding block 805 is rotatably connected to the bottom of the servo motor 804 through the motor shaft. A box door is rotatably connected to one side of the outer end of the box door through a hinge, and an observation window is inlaid on one side of the outer end of the box door. When the registration roller body 101 is polished, the motor shaft is driven by the servo motor 804 to drive the grinding block 805 to rotate, and then the electric push rod 80 3 drives the servo motor 804 and the grinding block 805 to rise and fall, so as to move the rotating grinding block 805 to the outer surface of the plate roller body 101 for grinding, and can drive the clamping block 2 and the plate roller body 101 to rotate through the motor 501, so that the grinding block 805 can grind different positions of the outer side of the plate roller body 101, and drive the threaded screw 801 to rotate through the rotating motor 8, and the movable block 802 moves left and right through the threaded hole as the threaded screw 801 rotates, and drives the electric push rod 803, the servo motor 804 and the grinding block 805 to move left and right through the movable block 802, and when the electric push rod 803 moves, the electric push rod 803 can drive the dust collection frame 603 to move through the connecting rod 604, and the observation window allows the user to view the grinding condition of the plate roller body 101 in the grinding box 1 through the observation window.

[0029] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0030] The above is a detailed introduction to a high-efficiency copper grinder for plate roller processing provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of ​​the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A high-efficiency copper grinding machine for plate roller processing, It is characterized in that include: A grinding box (1), a plate roller body (101), a clamping component and a dust collection component; A roller body (101) is arranged inside the grinding box (1), and clamping components are arranged on both sides of the outer end of the roller body (101) for clamping and fixing the roller body (101), and a dust suction component is arranged on one side of the outer end of the roller body (101) for removing copper powder generated by grinding the roller body (101).

2. The high-efficiency copper grinding machine for plate roller processing according to claim 1, It is characterized in that The clamping assembly comprises: Clamping blocks (2) are arranged on both sides of the inner wall of the grinding box (1); A collar (201) is provided on one side of the outer end of the clamping block (2); Two clamping blocks (202) are arranged inside the collar (201).

3. The high-efficiency copper grinding machine for plate roller processing according to claim 2, It is characterized in that The top of the clamping block (202) is rotatably connected to a threaded rod (3) via a bearing, threaded holes are provided on both sides of the outer end of the collar (201) and are threadedly connected to the threaded rod (3), one end of the threaded rod (3) is connected to a rotating plate (301), one side of the outer end of the clamping block (202) is connected to a transverse block, the top of the transverse block is connected to a limiting rod (302), and limiting holes are provided on both sides of the inner wall of the collar (201) and are slidably connected to the limiting rod (302).

4. The high-efficiency copper grinding machine for plate roller processing according to claim 2, It is characterized in that One side of the outer end of the clamping block (2) is provided with a disassembly groove (4) threadedly connected to the collar (201), both sides of the outer end of the collar (201) are provided with mounting holes (401), both sides of the outer end of the clamping block (2) are provided with through holes, and a threaded column (402) threadedly connected to the mounting hole (401) is provided inside the through hole.

5. The high-efficiency copper grinding machine for plate roller processing according to claim 2, It is characterized in that Electric telescopic rods (5) are installed on both sides of the outer ends of the grinding box (1), a motor (501) is installed at one end of the electric telescopic rod (5), and one side of the outer end of the motor (501) is rotatably connected to the clamping block (2) via a motor shaft.

6. The high-efficiency copper grinding machine for plate roller processing according to claim 1, It is characterized in that The dust collection component comprises: A vacuum cleaner (6) installed on one side of the inner wall of the grinding box (1), wherein a vacuum pipe is connected to the top of the vacuum cleaner (6); A filter frame (601) connected to the top of the vacuum cleaner (6), one end of the vacuum tube being connected to the filter frame (601); An air extraction pipe (602) connected to the top of the filter frame (601); A dust suction frame (603) is arranged on one side of the outer end of the plate roller body (101); one end of the air suction pipe (602) is connected to the dust suction frame (603); and both sides of the outer end of the dust suction frame (603) are connected to connecting rods (604).

7. The high-efficiency copper grinding machine for plate roller processing according to claim 6, It is characterized in that A sliding frame (7) is arranged inside the filter frame (601), a filter screen (701) is inlaid on the top of the sliding frame (7), sliding blocks are connected to both sides of the bottom of the sliding frame (7), transverse plates are connected to both sides of the inner wall of the filter frame (601), a sliding groove is provided on the top of the transverse plate to be slidably connected to the sliding block, and a movable plate is rotatably connected to one side of the outer end of the filter frame (601) via a hinge.

8. The high-efficiency copper grinding machine for plate roller processing according to claim 1, It is characterized in that A rotating motor (8) is mounted on one side of the outer end of the grinding box (1); a threaded screw (801) is rotatably connected to the outer end of the rotating motor (8) via a motor shaft; one end of the threaded screw (801) is rotatably connected to the grinding box (1) via a bearing; a movable block (802) is arranged on the outer side of the threaded screw (801); a threaded hole threadedly connected to the threaded screw (801) is provided on one side of the outer end of the movable block (802); an electric push rod (803) is mounted on the bottom of the movable block (802); a servo motor (804) is mounted on the bottom of the electric push rod (803); a grinding block (805) is rotatably connected to the bottom of the servo motor (804) via a motor shaft; a box door is rotatably connected to the outer end of the grinding box (1) via a hinge; an observation window is inlaid on one side of the outer end of the box door.

Citation Information

Patent Citations

  • Version roller surface grinding polishing treatment device

    CN207448070U