Automatic glazing device
By designing a hydraulic pump and motor-driven spray head system with automatic glaze application devices, the problems of ceramic body height adjustment and glaze collection are solved, achieving uniform spraying of glaze and efficient utilization of resources.
Patent Information
- Application Number
- CN202420544561.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing automatic glaze application device cannot automatically adjust glaze application according to the different heights of the ceramic body, and it is difficult to collect and utilize excess glaze, resulting in a small scope of use and waste of resources.
An automatic glaze application device including a fixed seat, a rotating mechanism, a glaze application mechanism and a hydraulic pump is designed to achieve uniform spraying of glaze through a hydraulic pump and a motor-driven spray head system, and collect the falling glaze through a hollow turntable and a cutting hole. Materials are convenient for secondary utilization.
It realizes automatic adjustment of the nozzle position according to the height of the ceramic body to ensure uniform spraying of glaze, and effectively collect and utilize the dropped glaze, reducing resource waste.
Smart Images
Figure CN222155992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glazing, in particular to an automatic glazing device. Background Art
[0002] Glaze technology is a kind of ancient ceramic production technology, which refers to the process of applying glaze slurry on the surface of the formed ceramic body. The methods include dipping glaze, swinging glaze, pouring glaze, brushing glaze, blowing glaze, spraying glaze, wheel glaze and so on. According to the different shapes and thicknesses of the body, the corresponding glazing method is adopted. Glazing technology is a kind of ancient ceramic production technology, which refers to the process of applying glaze slurry on the surface of the formed ceramic body. There are seven main methods, such as dipping glaze, swinging glaze, pouring glaze, brushing glaze, sprinkling glaze, wheel glaze and so on. According to the different shapes and thicknesses of the body, the corresponding glazing method is adopted. In the process of making ceramics, an automatic glazing device is needed. Due to the different heights of ceramics, the existing automatic glazing device is inconvenient to automatically adjust the glazing according to the production height of the ceramics, resulting in a small range of use, and it is inconvenient to collect the excess glaze during glazing, which is relatively wasteful. Therefore, we have launched a new automatic glazing device. Utility Model Content
[0003] The main purpose of the utility model is to provide an automatic glazing device, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] An automatic glazing device comprises a fixed seat, a mounting seat is provided in the middle of the upper end of the fixed seat, a rotating mechanism is provided inside the mounting seat, support frames are provided at the left and right ends of the fixed seat, mounting grooves are provided on the opposite surfaces of the two support frames, glazing mechanisms are provided inside the mounting grooves, a support plate is provided below the fixed seat, a feed box is provided above the support plate, hydraulic pumps are fixedly installed at the left and right ends of the feed box through output pipes, the ends of the two hydraulic pumps away from the feed box are fixedly connected to two glazing mechanisms respectively, and a feed pipe is provided at the upper front end of the feed box.
[0006] Preferably, the rotating mechanism includes a first motor and a rotating rod, a driving gear is fixedly installed on the output end of the first motor through a rotating shaft, a driven gear is fixedly installed on the middle part of the outer surface of the rotating rod, a bearing is provided on the lower part of the outer surface of the rotating rod, a turntable is fixedly installed on the upper end of the rotating rod, the interior of the turntable is a hollow structure, a plurality of discharge holes are provided on the upper end of the turntable, and a discharge pipe is provided below the front of the outer surface of the turntable.
[0007] Preferably, the inner lower wall of the turntable is inclined with the front lower and the rear higher, and the driving gear and the driven gear are meshed and connected together.
[0008] Preferably, the first motor is fixedly mounted on the inner lower wall of the mounting seat, and the rotating rod is rotatably connected to the inner lower wall of the mounting seat via a bearing.
[0009] Preferably, the glazing mechanism includes a second motor, a threaded rod is fixedly installed on the output end of the second motor, a guide rod is arranged inside the mounting groove, a fixed block is movably installed on the outer surfaces of the threaded rod and the guide rod, a nozzle is fixedly installed on one end of the fixed block close to the turntable, and a telescopic tube is fixedly connected to the end of the nozzle away from the turntable.
[0010] Preferably, the lower portion of the telescopic tube is fixedly connected to a hydraulic pump, and the nozzle is connected to the interior of the feed box through the hydraulic pump.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. Turn on two hydraulic pumps, the first motor and two second motors through the controller. The first motor drives the driving gear to rotate, and then meshes with the driven gear to make it rotate, and then drives the turntable to rotate, so that the ceramics on the turntable rotate. The two hydraulic pumps transport the glaze in the supply box to the two nozzles through two telescopic tubes, and finally spray it onto the ceramic surface through the two nozzles. The two second motors can drive the two threaded rods to rotate, and then drive the two fixed blocks to move up and down, so as to facilitate the adjustment of the height of the nozzle according to the height of the ceramic, and then facilitate the glaze to be evenly sprayed onto the ceramic surface;
[0013] 2. The glaze dropped during the spraying process falls into the cavity inside the turntable through several discharge holes for collection. Finally, the glaze collected inside can be taken out by opening the cover in front of the discharge pipe, which is convenient for collection and secondary utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of an automatic glazing device of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall cross-sectional structure of a mounting base of an automatic glazing device of the utility model;
[0016] Figure 3 This is a schematic diagram of the overall structure of a rotating mechanism of an automatic glazing device of the utility model;
[0017] Figure 4 The utility model is a schematic diagram of the overall structure of a glazing mechanism of an automatic glazing device.
[0018] In the figure: 1. fixed seat; 2. mounting seat; 3. rotating mechanism; 31. first motor; 32. rotating rod; 33. driving gear; 34. driven gear; 35. bearing; 36. turntable; 37. discharge hole; 38. discharge pipe; 4. support frame; 5. mounting groove; 6. glazing mechanism; 61. second motor; 62. threaded rod; 63. guide rod; 64. fixed block; 65. nozzle; 66. telescopic tube; 7. feeding; 8. hydraulic pump; 9. feeding pipe; 10. support plate. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] See also Figure 1-4 , the utility model provides a technical solution:
[0023] An automatic glazing device comprises a fixed seat 1, a mounting seat 2 is arranged in the middle of the upper end of the fixed seat 1, a rotating mechanism 3 is arranged inside the mounting seat 2, support frames 4 are arranged at the left and right ends of the fixed seat 1, mounting grooves 5 are arranged on the opposite surfaces of the two support frames 4, glazing mechanisms 6 are arranged inside the mounting grooves 5, a support plate 10 is arranged below the fixed seat 1, a feed box 7 is arranged above the support plate 10, hydraulic pumps 8 are fixedly installed at the left and right ends of the feed box 7 through output pipes, the two hydraulic pumps 8 are fixedly connected to the two glazing mechanisms 6 at their ends away from the feed box 7, and a feed pipe 9 is arranged at the upper front end of the feed box 7.
[0024] In this embodiment, the rotating mechanism 3 includes a first motor 31 and a rotating rod 32. The output end of the first motor 31 is fixedly mounted with a driving gear 33 through a rotating shaft, a driven gear 34 is fixedly mounted on the middle of the outer surface of the rotating rod 32, a bearing 35 is arranged at the lower part of the outer surface of the rotating rod 32, and a turntable 36 is fixedly mounted on the upper end of the rotating rod 32. The interior of the turntable 36 is a hollow structure, and a plurality of discharge holes 37 are arranged at the upper end of the turntable 36. A discharge pipe 38 is arranged below the front of the outer surface of the turntable 36; the inner lower wall of the turntable 36 is inclined with a lower front and a higher rear, and the driving gear 33 and the driven gear 34 are meshed and connected together; the first motor 31 is fixedly mounted on the inner lower wall of the mounting seat 2, and the rotating rod 32 is rotatably connected to the inner lower wall of the mounting seat 2 through the bearing 35.
[0025] In this embodiment, the glazing mechanism 6 includes a second motor 61, a threaded rod 62 is fixedly installed at the output end of the second motor 61, a guide rod 63 is arranged inside the mounting groove 5, and a fixed block 64 is movably installed on the outer surfaces of the threaded rod 62 and the guide rod 63. A nozzle 65 is fixedly installed at one end of the fixed block 64 close to the turntable 36, and a telescopic tube 66 is fixedly connected to the end of the nozzle 65 away from the turntable 36; the lower part of the telescopic tube 66 is fixedly connected to the hydraulic pump 8, and the nozzle 65 is communicated with the interior of the supply box 7 through the hydraulic pump 8.
[0026] It should be noted that the utility model is an automatic glazing device. When in use, the glaze is first transported to the supply box 7 through the feed pipe 9, and the ceramics to be glazed are placed in the middle of the upper end of the turntable 36. The two hydraulic pumps 8, the first motor 31 and the two second motors 61 are turned on by the controller. The first motor 31 drives the driving gear 33 to rotate, and then meshes with the driven gear 34 to rotate it, thereby driving the turntable 36 to rotate, so that the ceramics on the turntable 36 rotate. At the same time, the two hydraulic pumps 8 transport the glaze in the supply box 7 to the two telescopic tubes 66. The glaze is finally sprayed onto the ceramic surface through the two nozzles 65. The two second motors 61 can drive the two threaded rods 62 to rotate, thereby conveniently driving the two fixed blocks 64 to move up and down, so as to facilitate adjusting the height of the nozzles 65 according to the height of the ceramic, and then conveniently spraying the glaze evenly onto the ceramic surface. The glaze that falls during the spraying process falls into the cavity inside the turntable 36 through several discharge holes 37 for collection. Finally, the glaze collected inside can be taken out by opening the cover in front of the discharge pipe 38, which is convenient for collection and secondary utilization.
[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automatic glazing device, comprising a fixing seat (1), characterized in that: A mounting seat (2) is provided at the middle of the upper end of the fixed seat (1), a rotating mechanism (3) is provided inside the mounting seat (2), support frames (4) are provided at the left and right ends of the fixed seat (1), mounting grooves (5) are provided on the opposite surfaces of the two support frames (4), glazing mechanisms (6) are provided inside the mounting grooves (5), a supporting plate (10) is provided below the fixed seat (1), a material supply box (7) is provided above the supporting plate (10), and the left side of the material supply box (7) is provided with a glazing mechanism (6). The first end and the right end are both fixedly mounted with hydraulic pumps (8) through output pipes, and the ends of the two hydraulic pumps (8) away from the supply box (7) are respectively fixedly connected to the two glazing mechanisms (6), and the upper front end of the supply box (7) is provided with a feed pipe (9); the rotating mechanism (3) comprises a first motor (31) and a rotating rod (32), the output end of the first motor (31) is fixedly mounted with a driving gear (33) through a rotating shaft, and the middle part of the outer surface of the rotating rod (32) is fixedly mounted with a driven gear (34), A bearing (35) is provided at the lower part of the outer surface of the rotating rod (32); a rotating disk (36) is fixedly mounted at the upper end of the rotating rod (32); the interior of the rotating disk (36) is a hollow structure; a plurality of discharge holes (37) are provided at the upper end of the rotating disk (36); a discharge pipe (38) is provided below the front of the outer surface of the rotating disk (36); the glazing mechanism (6) comprises a second motor (61); a threaded rod (62) is fixedly mounted at the output end of the second motor (61); the mounting groove A guide rod (63) is arranged inside (5), and a fixed block (64) is movably mounted on the outer surfaces of the threaded rod (62) and the guide rod (63), and a nozzle (65) is inserted and fixedly mounted on the end of the fixed block (64) close to the turntable (36), and a telescopic tube (66) is fixedly connected to the end of the nozzle (65) away from the turntable (36); the lower part of the telescopic tube (66) is fixedly connected to the hydraulic pump (8), and the nozzle (65) is connected to the inside of the feed box (7) through the hydraulic pump (8).
2. The automatic glazing device according to claim 1, characterized in that: The inner lower wall of the rotating disk (36) is tilted with the front lower and the rear higher, and the driving gear (33) and the driven gear (34) are meshed and connected together.
3. The automatic glazing device according to claim 1, characterized in that: The first motor (31) is fixedly mounted on the inner lower wall of the mounting seat (2), and the rotating rod (32) is rotatably connected to the inner lower wall of the mounting seat (2) via a bearing (35).