Anti-solidification concrete vertical mixer

By using bevel gears and up and down reciprocating mechanisms in a vertical mixer, the scratch ring slides up and down the inner wall of the mixing drum, which solves the problem of concrete solidification caused by the difficulty of contact between the mixing blade and the inner wall, and achieves better mixing effect and mixing fan blades. Removability.

CN222156064UActive Publication Date: 2024-12-13JIANGSU HENGJIAN TRANSMISSION EQUIP CO LTD
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Patent Information

Application Number
CN202420795665.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-13
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

During the mixing process of existing vertical mixers, the mixing blades are difficult to come into contact with the inner wall of the mixer, resulting in the concrete being easily solidified after the mixing time is extended, affecting the use of unloading.

Method used

An anti-solidified concrete vertical mixer is designed, and the mixing shaft and the transverse rotating shaft are rotated simultaneously through the first bevel gear and the second bevel gear, which drives the up and down reciprocating mechanism to slide the scratch ring up and down on the inner wall of the mixing drum to prevent concrete from sticking, and pass through Assembly blocks and positioning bolts enable the removability of the mixing fan blade.

Benefits of technology

Effectively prevent concrete from solidification, improve mixing and mixing effect, and ensure stable installation and replaceability of mixing fan blades.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-solidification concrete vertical mixer which comprises a mixing drum, a discharging pipe is arranged at the bottom end of one side of the mixing drum, a servo motor is installed in the center of the bottom end of the mixing drum, a mixing shaft is installed at the top end of the servo motor, and the top end of the mixing shaft extends into the mixing drum. And meanwhile, assembling mechanisms are evenly arranged on the two sides of the stirring shaft, and stirring fan blades are welded to the outer portions of the assembling mechanisms. Under the action of the first bevel gear and the second bevel gear, rotation of the stirring shaft can synchronously realize rotation of the transverse rotating shaft, and the lifting rod drives the rubbing ring to rub the inner wall of the stirring barrel up and down in combination with the up-down reciprocating mechanism, so that concrete is prevented from being always adhered to the inner wall, and solidification of the concrete is prevented; and a special structure of the rubbing ring is utilized to promote inward flowing of the concrete, so that the stirring and mixing effects of the stirring fan blades on the concrete are further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete mixing, in particular to an anti-solidification concrete vertical mixer. Background Art

[0002] A concrete mixer is a machine that mixes cement, sand and gravel aggregates and water to make a concrete mixture. A vertical concrete mixer generally refers to a forced concrete mixer. A forced concrete mixer is provided with a stirring shaft, which drives the stirring blades to rotate and stir the concrete in the mixing drum.

[0003] During use, due to the problem of the mixing blade structure, the mixing range of the existing vertical mixer is mainly concentrated in the central area of ​​the machine and cannot contact the inner wall of the mixer. At the same time, since the concrete itself is easily attached to the inner wall of the machine due to the centrifugal effect during the mixing process, as the mixing time increases, the concrete on the inner wall is prone to solidification, thereby affecting its unloading and use. Therefore, there is room for improvement. Utility Model Content

[0004] The utility model aims to provide an anti-solidification concrete vertical mixer to solve the problem that the existing vertical mixer is difficult to mix the concrete on the inner wall as mentioned in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-solidification concrete vertical mixer, comprising a mixing drum, a discharging pipe is arranged at the bottom end of one side of the mixing drum, a servo motor is installed at the center of the bottom end of the mixing drum, and a mixing shaft is installed at the top end of the servo motor, the top end of the mixing shaft extends to the inside of the mixing drum, and assembly mechanisms are evenly arranged on both sides of the mixing shaft, and mixing blades are welded on the outside of the assembly mechanism, and both sides of the top end of the mixing drum are connected with transverse rotating shafts through support blocks, and the outside of the transverse rotating shaft is sleeved with a first bevel gear, so that The transverse rotating shaft is located on the diameter line of the mixing drum, a second bevel gear is meshed on one side of the first bevel gear, and the bottom end of the second bevel gear is connected to the top end of the mixing shaft, both ends of the outside of the transverse rotating shaft are provided with up and down reciprocating mechanisms, and the bottom ends of the up and down reciprocating mechanisms are installed with lifting rods, the bottom ends of the lifting rods extend to the interior of the mixing drum, the bottom ends of the lifting rods are penetrated by square columns, and the bottom ends of the square columns are connected to the bottom ends of the inside of the mixing drum, the outsides of the left and right lifting rods are evenly connected with scratch rings, and the outer edge of the top of the scratch ring is against the inner wall of the mixing drum.

[0006] Preferably, the up and down reciprocating mechanism includes a lifting frame sleeved on one end of the outside of the transverse rotating shaft, and the bottom end of the lifting frame is welded to the top end of the lifting rod, a left tooth plate is installed on one side of the inside of the lifting frame, and a right tooth plate is installed on the other side of the inside of the lifting frame, and a half gear is correspondingly sleeved on the outside of the transverse rotating shaft inside the lifting frame.

[0007] Preferably, the half gear meshes with the left tooth plate and the right tooth plate in sequence during the rotation process, and the left tooth plate and the right tooth plate are symmetrical structures about the central axis of the lifting frame.

[0008] Preferably, a guide groove with a rectangular cross-section in top view is provided at the bottom end of the lifting rod, the top end of the square column is inserted into the guide groove, and the lifting rod forms an up and down sliding structure with the square column through the guide groove.

[0009] Preferably, the scratch rings are distributed at equal intervals on the lifting rod, the outer diameter of the top end of the scratch ring is larger than the outer diameter of the bottom end, and the outer diameter of the top end of the scratch ring is matched with the inner diameter of the mixing drum.

[0010] Preferably, the assembly mechanism includes a positioning groove opened on one side of the stirring shaft, and a positioning block is inserted into the positioning groove, an assembly block is installed at one end of the positioning block, and the inner walls on both sides of the assembly block fit the outer wall of the stirring shaft, positioning holes are opened on both sides of the assembly block, and a positioning bolt passes through the interior of the positioning hole, and a locking nut is threadedly connected to one end of the positioning bolt.

[0011] Preferably, the cross section of the assembly block is U-shaped, and the inner spacing of the assembly block is adapted to the diameter of the stirring shaft.

[0012] Preferably, the positioning bolt and the positioning block are respectively located on opposite sides of the stirring shaft, and one side of the positioning bolt abuts against the outer side of the stirring shaft.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) Through the action of the first bevel gear and the second bevel gear, the rotation of the stirring shaft can synchronously realize the rotation of the transverse rotating shaft, so as to realize the up and down sliding of the lifting rod outside the square column by combining the action of the up and down reciprocating mechanism, thereby driving the scratch ring to scrape the inner wall of the mixing drum up and down, so as to avoid the concrete always sticking to the inner wall during the mixing process, thereby preventing the concrete from solidifying, and utilizing the special structure of the scratch ring to guide the concrete on the inner wall during the up and down movement, so as to promote the inward flow of the concrete, thereby further improving the mixing effect of the stirring blade on the concrete;

[0015] (2) Through the cooperation of the assembly block, the positioning bolt and the locking nut, the stirring blade can be installed and connected to the stirring shaft, so as to realize the detachability of the stirring blade and the replaceability of the stirring blade. Under the action of the positioning block and the positioning groove, the position of the assembly block can be further limited to prevent the misaligned rotation between the stirring blade and the stirring shaft, thereby ensuring the installation stability of the stirring blade. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0018] Figure 2 It is a three-dimensional structural diagram of the up and down reciprocating mechanism of the utility model;

[0019] Figure 3 It is a three-dimensional structural diagram of the assembly mechanism of the utility model;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the scratch ring distribution of the utility model.

[0021] Explanation of the reference numerals in the figure: 1. mixing drum; 2. servo motor; 3. mixing shaft; 4. discharge pipe; 5. mixing blades; 6. assembly mechanism; 601. assembly block; 602. positioning block; 603. positioning groove; 604. positioning hole; 605. positioning bolt; 606. locking nut; 7. horizontal rotating shaft; 8. up and down reciprocating mechanism; 801. lifting frame; 802. left gear plate; 803. right gear plate; 804. half gear; 9. first bevel gear; 10. second bevel gear; 11. scratch ring; 12. lifting rod; 13. square column. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4The utility model provides an embodiment: an anti-solidification concrete vertical mixer, comprising a mixing drum 1, a discharging pipe 4 is arranged at the bottom end of one side of the mixing drum 1, a servo motor 2 is installed at the center of the bottom end of the mixing drum 1, and a mixing shaft 3 is installed at the top end of the servo motor 2, the top end of the mixing shaft 3 extends to the inside of the mixing drum 1, and assembly mechanisms 6 are evenly arranged on both sides of the mixing shaft 3;

[0024] The assembly mechanism 6 includes a positioning groove 603 provided on one side of the stirring shaft 3, and a positioning block 602 is inserted into the positioning groove 603, an assembly block 601 is installed at one end of the positioning block 602, and the inner walls of both sides of the assembly block 601 are in contact with the outer wall of the stirring shaft 3, positioning holes 604 are provided on both sides of the assembly block 601, and a positioning bolt 605 penetrates the interior of the positioning hole 604, and a locking nut 606 is threadedly connected to one end of the positioning bolt 605;

[0025] The cross section of the assembly block 601 is U-shaped, and the inner spacing of the assembly block 601 is adapted to the diameter of the stirring shaft 3;

[0026] The positioning bolt 605 and the positioning block 602 are respectively located on two opposite sides of the stirring shaft 3, and one side of the positioning bolt 605 abuts against the outer side of the stirring shaft 3;

[0027] Specifically, Figure 1 , Figure 3 As shown, when in use, the positioning block 602 and the positioning bolt 605 are used to limit the assembly block 601 left and right and up and down, so that the inner wall of the assembly block 601 fits the outer wall of the stirring shaft 3, and prevents the assembly block 601 from rotating dislocated with the stirring shaft 3, thereby ensuring the stability of the installation of the stirring blade 5 and ensuring its stirring effect;

[0028] A stirring blade 5 is welded to the outside of the assembly mechanism 6, and a transverse rotating shaft 7 is connected to both sides of the top of the mixing drum 1 through a support block, and a first bevel gear 9 is sleeved on the outside of the transverse rotating shaft 7, and the transverse rotating shaft 7 is located on the diameter line of the mixing drum 1. A second bevel gear 10 is meshed on one side of the first bevel gear 9, and the bottom end of the second bevel gear 10 is connected to the top of the stirring shaft 3, and an up and down reciprocating mechanism 8 is provided at both ends of the outside of the transverse rotating shaft 7;

[0029] The up-and-down reciprocating mechanism 8 includes a lifting frame 801 sleeved on one end of the outside of the horizontal rotating shaft 7, and the bottom end of the lifting frame 801 is welded to the top end of the lifting rod 12, a left tooth plate 802 is installed on one side of the lifting frame 801, and a right tooth plate 803 is installed on the other side of the lifting frame 801, and a half gear 804 is sleeved on the outside of the horizontal rotating shaft 7 inside the lifting frame 801;

[0030] The half gear 804 meshes with the left gear plate 802 and the right gear plate 803 in turn during the rotation process. The left gear plate 802 and the right gear plate 803 are symmetrical structures with respect to the central axis of the lifting frame 801.

[0031] Specifically, Figure 1 , Figure 2 As shown, when in use, the special structure of the half gear 804 is used to cooperate with the left and right gear plates 802 and the right and left gear plates 803 to achieve the up and down reciprocating movement of the lifting frame 801, thereby ensuring that the scraping ring 11 continuously scrapes the inner wall of the mixing drum 1 during the mixing process;

[0032] A lifting rod 12 is installed at the bottom end of the upper and lower reciprocating mechanism 8;

[0033] A guide groove with a rectangular cross section in top view is provided at the bottom end of the lifting rod 12, and the top end of the square column 13 is inserted into the guide groove. The lifting rod 12 and the square column 13 form an up and down sliding structure through the guide groove.

[0034] Specifically, Figure 1 , Figure 4 As shown, when in use, the square column 13 is used to limit the moving direction of the lifting rod 12, thereby ensuring the stability of the lifting rod 12 moving up and down, thereby ensuring the stability of the movement of the lifting frame 801;

[0035] The bottom ends of the lifting rods 12 extend to the inside of the mixing drum 1, and the bottom ends of the lifting rods 12 are penetrated by square columns 13, and the bottom ends of the square columns 13 are connected to the bottom ends of the inside of the mixing drum 1, and the outsides of the left and right lifting rods 12 are evenly connected with scratch rings 11;

[0036] The scratch rings 11 are evenly spaced on the lifting rod 12, the outer diameter of the top end of the scratch ring 11 is larger than the outer diameter of the bottom end, and the outer diameter of the top end of the scratch ring 11 is matched with the inner diameter of the mixing drum 1;

[0037] The outer edge of the top of the scratch ring 11 abuts against the inner wall of the mixing drum 1;

[0038] Specifically, Figure 1 , Figure 4 As shown, when in use, the structure of the scratch ring 11 is utilized so that when it scratches the inner wall of the mixing drum 1, the concrete can flow downward along the inner wall of the scratch ring 11 and approach the rotation axis inside the mixing drum 1, thereby facilitating the mixing blades 5 to effectively mix the concrete.

[0039] Working principle: When the utility model is used, firstly, concrete raw materials are poured into the interior of the mixing drum 1, and the servo motor 2 is started, so that the mixing shaft 3 drives the mixing blades 5 to rotate, so as to achieve the mixing effect of the concrete raw materials, and during the rotation of the mixing shaft 3, the second bevel gear 10 is synchronously driven to rotate, and since the second bevel gear 10 and the first bevel gear 9 are meshed with each other, the first bevel gear 9 drives the transverse rotating shaft 7 to rotate;

[0040] Secondly, the transverse rotating shaft 7 synchronously drives the half gear 804 to rotate during the rotation process. When the tooth side of the half gear 804 moves to the left, its teeth mesh with the left tooth plate 802, thereby driving the lifting frame 801 to descend. When the teeth of the half gear 804 rotate to the right, they mesh with the right tooth plate 803 to drive the right tooth plate 803 to descend, thereby realizing the up and down reciprocating movement of the lifting frame 801, making the lifting rod 12 move up and down along the square column 13, and making the rubbing ring 11 move synchronously, that is, the mixing blade 5 is stirring the concrete while the rubbing ring 11 scrapes the inner wall of the mixing drum 1 up and down, so as to reduce the adhesion of the concrete and prevent the concrete from solidifying on the inner wall.

[0041] Finally, by screwing the locking nut 606 to separate it from the positioning bolt 605, and then moving the positioning bolt 605 laterally out of the positioning hole 604, moving the assembly block 601 outward to move the positioning block 602 out of the interior of the positioning groove 603, the stirring blade 5 can be removed from the stirring shaft 3, so as to achieve the effect of individually disassembling and replacing the stirring blade 5.

[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An anti-setting concrete vertical mixer, comprising a mixing drum (1), Features: A discharge pipe (4) is provided at the bottom end of one side of the mixing drum (1), a servo motor (2) is installed at the center of the bottom end of the mixing drum (1), and a mixing shaft (3) is installed at the top end of the servo motor (2), and the top end of the mixing shaft (3) extends to the inside of the mixing drum (1), and assembly mechanisms (6) are evenly arranged on both sides of the mixing shaft (3), and the outside of the assembly mechanism (6) is welded with a mixing blade (5), and the two sides of the top end of the mixing drum (1) are connected to a transverse rotating shaft (7) through a support block, and the outside of the transverse rotating shaft (7) is sleeved with a first bevel gear (9), and the transverse rotating shaft (7) is located on the diameter line of the mixing drum (1), and the first bevel gear (9) A second bevel gear (10) is meshed with one side of the mixing drum (1), and the bottom end of the second bevel gear (10) is connected to the top end of the mixing shaft (3). Both ends of the outside of the transverse rotating shaft (7) are provided with an up-and-down reciprocating mechanism (8), and the bottom ends of the up-and-down reciprocating mechanism (8) are installed with a lifting rod (12), the bottom end of the lifting rod (12) extends to the inside of the mixing drum (1), the bottom end of the lifting rod (12) is penetrated by a square column (13), and the bottom end of the square column (13) is connected to the bottom end of the inside of the mixing drum (1), and the outside of the left and right lifting rods (12) are evenly connected with a scratch ring (11), and the outer edge of the top end of the scratch ring (11) is against the inner wall of the mixing drum (1).

2. The anti-setting concrete vertical mixer according to claim 1, Features: The up-and-down reciprocating mechanism (8) comprises a lifting frame (801) sleeved on one end of the outside of the transverse rotating shaft (7), and the bottom end of the lifting frame (801) is welded to the top end of the lifting rod (12), a left tooth plate (802) is installed on one side of the inside of the lifting frame (801), and a right tooth plate (803) is installed on the other side of the inside of the lifting frame (801), and a half gear (804) is sleeved on the outside of the transverse rotating shaft (7) inside the lifting frame (801) accordingly.

3. The anti-setting concrete vertical mixer according to claim 2, Features: The half gear (804) meshes with the left tooth plate (802) and the right tooth plate (803) in turn during the rotation process, and the left tooth plate (802) and the right tooth plate (803) are symmetrical structures about the central axis of the lifting frame (801).

4. The anti-setting concrete vertical mixer according to claim 1, Features: The bottom end of the lifting rod (12) is provided with a guide groove with a rectangular cross section when viewed from above, the top end of the square column (13) is inserted into the guide groove, and the lifting rod (12) and the square column (13) form an up and down sliding structure through the guide groove.

5. The anti-setting concrete vertical mixer according to claim 1, Features: The scratch rings (11) are distributed at equal intervals on the lifting rod (12); the outer diameter of the top end of the scratch ring (11) is greater than the outer diameter of the bottom end; and the outer diameter of the top end of the scratch ring (11) is compatible with the inner diameter of the mixing drum (1).

6. The anti-setting concrete vertical mixer according to claim 1, Features: The assembly mechanism (6) comprises a positioning groove (603) provided on one side of the stirring shaft (3), and a positioning block (602) is inserted into the interior of the positioning groove (603); an assembly block (601) is installed at one end of the positioning block (602), and the inner walls of both sides of the assembly block (601) are in contact with the outer wall of the stirring shaft (3); positioning holes (604) are provided on both sides of the assembly block (601), and a positioning bolt (605) penetrates the interior of the positioning hole (604), and a locking nut (606) is threadedly connected to one end of the positioning bolt (605).

7. The anti-setting concrete vertical mixer according to claim 6, Features: The cross section of the assembly block (601) is U-shaped, and the inner spacing of the assembly block (601) is adapted to the diameter of the stirring shaft (3).

8. The anti-setting concrete vertical mixer according to claim 6, Features: The positioning bolt (605) and the positioning block (602) are respectively located on two opposite sides of the stirring shaft (3), and one side of the positioning bolt (605) abuts against the outer side of the stirring shaft (3).

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