Device for hardening acrylic plate

By using a hot gas circulation system and driving parts to drive the bellows to swing up and down in the acrylic plate hardening device, the problems of uneven temperature distribution and inaccurate humidity control are solved, and the drying uniformity and production efficiency of the acrylic plate are improved, thus reducing the energy consumption.

CN222156743UInactive Publication Date: 2024-12-13CHANGZHOU HONGSHUO INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421444262.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing acrylic plate hardening devices have problems in uneven temperature distribution, inaccurate humidity control and slow drying speed, which affect product quality and production efficiency.

Method used

A device including a drying box, air extraction part and drying components is designed. The hot air circulation system and driving parts are used to drive the bellows to swing up and down, achieving uniform purge of hot air, combining external dehumidification equipment and hot air generation equipment to optimize temperature Distribution and humidity control.

Benefits of technology

The temperature uniformity and drying efficiency of the acrylic plate are improved, and energy consumption and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device for hardening an acrylic plate, which comprises a drying box and a drying assembly, the drying assembly for drying the acrylic plate coated with a hardening agent is arranged in the drying box, and the front side and the right side of the drying box are respectively provided with a door opening. Compared with the prior art, the drying device has the advantages that the air exhaust part is arranged at the bottom of the drying box, so that the purpose of reducing production cost is achieved, the drying assembly is arranged, the electric telescopic rod continuously stretches and reciprocates to drive the telescopic rod in the driving part to move up and down, and the multiple air boxes hinged to the telescopic rod are made to move up and down in a swing state. And hot air is uniformly blown out from the side, close to the acrylic plate, of the air bellow and is blown in an up-down swinging manner, so that the uniformity of blowing the surface of the acrylic plate by the hot air can be greatly improved, the temperature of the surface of the acrylic plate is uniform, and the drying uniformity of the acrylic plate is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of acrylic plate production equipment, and particularly relates to a device for hardening acrylic plates. Background Art

[0002] Existing acrylic sheet hardening devices have some significant shortcomings in cycle drying. First, uneven temperature distribution is a common problem, which may lead to uneven hardening of acrylic sheets and affect product quality. This defect is usually caused by unreasonable internal structural design of the drying device or uneven arrangement of heating elements. Secondly, the humidity control during the cycle drying process is not accurate, which can easily lead to bubbles or cracks on the surface of the acrylic sheet, which is mainly due to the insufficient sensitivity of the humidity sensor or the imperfect feedback mechanism of the control system. In addition, the drying speed is slow, which affects production efficiency, which may be caused by insufficient power of the heating system or inefficient circulation system.

[0003] Conventional countermeasures include improving the layout of heating elements to improve the uniformity of temperature distribution; using higher-precision humidity sensors and more advanced control algorithms to optimize humidity control; and increasing the power of the heating system and the efficiency of the circulation system to speed up drying. However, these methods themselves also have some disadvantages. Improving the layout of heating elements requires redesigning and manufacturing the internal structure of the equipment, which may lead to increased costs; using higher-precision humidity sensors and advanced control algorithms requires additional R&D resources and technical support, which increases the complexity of the equipment and the difficulty of maintenance; increasing the power of the heating system and the efficiency of the circulation system may increase energy consumption, leading to increased operating costs. Therefore, we hope to design an acrylic plate hardening device with a new structure to solve this problem. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a device for hardening acrylic plates to solve the problems raised in the above background technology.

[0005] The utility model is realized by the following technical scheme: a device for hardening acrylic plates, comprising: a drying box, a drying assembly, wherein a drying assembly for drying the acrylic plates coated with a hardener is installed inside the drying box, and a door opening is respectively provided on the front side and the right side of the drying box;

[0006] The bottom of the drying box is provided with an exhaust member, the exhaust member includes a collection box and an air suction nozzle, a plurality of air suction nozzles are provided on the upper side of the collection box, and an air outlet pipe is provided on the right side of the collection box;

[0007] The drying assembly includes a hot air main pipe, a branch pipe, a branch pipe, a branch pipe and a bellows. A branch pipe is provided on the left side and the right side of the hot air main pipe respectively, and a branch pipe is fixed at the lower end of each branch pipe;

[0008] A plurality of equally spaced branch pipes are arranged on the lower side of each of the branch pipes, and each of the branch pipes is connected to a plurality of wind boxes through a plurality of hoses.

[0009] As a preferred embodiment, the collecting box is connected to the air inlet of the external dehumidification equipment through an air outlet pipe, the upper side of the collecting box is connected to the lower ends of multiple air suction nozzles, and a strip-shaped air outlet is provided on the upper side of the air suction nozzle. In actual use, the air outlet of the dehumidification equipment is connected to the air inlet of the hot air generating equipment through a pipe, which can achieve the purpose of saving energy by recycling hot air.

[0010] As a preferred embodiment, the hot air main pipe is communicated with an air outlet of an external hot air generating device, and the hot air main pipe is fixed to the upper end of the drying box through a branch pipe.

[0011] As a preferred embodiment, each branch pipe has a plurality of hoses evenly spaced apart near one side of the bellows, the hoses being high temperature resistant air pipes, the number of the hoses being three times the number of the bellows, and the distribution positions of the hoses match the distribution positions of the bellows.

[0012] As a preferred embodiment, a strip-shaped air outlet is provided at the inner end of the bellows, and the front and rear sides of the outer end of the bellows are hinged to the inner wall of the drying box through a hinge seat.

[0013] As a preferred embodiment, the front and rear sides of the inner end of the drying box are respectively hinged to a driving member, and the driving member includes a lifting rod, a fixed plate and a hinged connecting rod. The fixed plate is fixed to the front and rear inner walls of the drying box, and a plurality of hinged connecting rods are hinged at an angle on the inner surface of the fixed plate. The setting of the driving component can drive multiple bellows to swing up and down near one end of the acrylic plate, and then can blow up and down swinging hot air toward the acrylic plate, thereby achieving the purpose of uniform drying.

[0014] As a preferred embodiment, the other ends of the multiple inclined and equally spaced hinged connecting rods are hinged to the inner side of the lifting rod, the lifting rod is hinged to the inner end of the bellows, and the lower end of the lifting rod is fixedly connected to the upper end of the piston rod of the electric telescopic rod.

[0015] After adopting the above technical solution, the beneficial effect of the utility model is: by arranging the exhaust part at the bottom of the drying box, it can cooperate with the external dehumidification equipment and the hot air generating equipment to form the purpose of hot air circulation drying, thereby reducing the energy consumption of the whole equipment, thereby achieving the purpose of reducing production costs;

[0016] The drying component is set up, a drying box is placed on the rear side of the acrylic board hardener coating equipment, and a circulating transport line is set up through the drying box. When the acrylic board enters the drying box, the hot air main pipe in the drying component transports hot air to the two branch pipes, and transports it to multiple branch pipes through the branch pipes, and then the multiple branch pipes transport the hot air to multiple bellows through multiple hoses thereon. At the same time, the electric telescopic rod continuously retracts and reciprocates, driving the telescopic rod in the driving part to move up and down, further making the multiple bellows hinged thereto move in an up and down swinging state, and the hot air is evenly blown out from the side of the bellows close to the acrylic board, and the up and down swinging blowing can greatly improve the uniformity of the hot air blowing on the surface of the acrylic board, so that the temperature of the surface of the acrylic board is uniform, thereby effectively improving the uniformity of the drying of the acrylic board. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] Figure 1 The utility model is a schematic diagram of the overall structure of a device for hardening acrylic plates.

[0019] Figure 2 The utility model is a schematic diagram of the internal structure of a drying box of a device for hardening acrylic plates.

[0020] Figure 3 It is a partially enlarged schematic diagram of a drying component of a device for hardening acrylic plates of the utility model.

[0021] In the figure, 100-drying box, 110-door opening, 120-exhaust member, 121-collecting box, 122-suction nozzle;

[0022] 200-drying assembly, 210-hot air main pipe, 220-branch pipe, 230-manifold, 240-branch pipe, 241-hose, 250-driving member, 251-lifting rod, 252-fixing plate, 253-hinged connecting rod, 260-bellows, 261-hinged seat, 270-electric telescopic rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 3 The utility model provides a technical solution: a device for hardening acrylic plates, comprising: a drying box 100, a drying assembly 200, the drying box 100 is equipped with a drying assembly 200 for drying the acrylic plate coated with a hardener, and a door opening 110 is respectively opened on the front side and the right side of the drying box 100;

[0025] The bottom of the drying box 100 is provided with an air extraction member 120, which includes a collection box 121 and an air suction nozzle 122. A plurality of air suction nozzles 122 are provided on the upper side of the collection box 121, and an air outlet pipe is provided on the right side of the collection box 121.

[0026] The drying assembly 200 includes a hot air main pipe 210, a branch pipe 220, a branch pipe 230, a branch pipe 240 and a wind box 260. A branch pipe 220 is provided on the left side and the right side of the hot air main pipe 210, and a branch pipe 230 is fixed at the lower end of each branch pipe 220.

[0027] A plurality of equally spaced branch pipes 240 are disposed at the lower side of each branch pipe 230 , and each branch pipe 240 is connected to a plurality of wind boxes 260 via a plurality of hoses 241 .

[0028] See also Figure 2 The collecting box 121 is connected to the air inlet of the external dehumidification equipment through an air outlet pipe. The upper side of the collecting box 121 is connected to the lower ends of multiple air suction nozzles 122. The upper side of the air suction nozzle 122 is provided with a strip air outlet. In actual use, the air outlet of the dehumidification equipment is connected to the air inlet of the hot air generating equipment through a pipeline, which can achieve the purpose of hot air circulation and energy saving.

[0029] The hot air main pipe 210 is communicated with an air outlet of an external hot air generating device, and the hot air main pipe 210 is fixed to the upper end of the drying box 100 through a branch pipe 220 .

[0030] As the first embodiment of the utility model, by arranging an exhaust component 120 at the bottom of the drying box 100, it can cooperate with external dehumidification equipment and hot air generating equipment to achieve the purpose of hot air circulation drying, thereby reducing the energy consumption of the entire equipment, thereby achieving the purpose of reducing production costs.

[0031] See also Figures 1 to 3Each branch pipe 240 has multiple hoses 241 evenly spaced apart near one side of the bellows 260 . The hoses 241 are high temperature resistant air pipes. The number of the hoses 241 is three times the number of the bellows 260 , and the distribution positions of the hoses 241 match the distribution positions of the bellows 260 .

[0032] The inner end of the bellows 260 is provided with a strip-shaped air outlet, and the front and rear sides of the outer end of the bellows 260 are hinged to the inner wall of the drying box 100 through a hinge seat 261.

[0033] The front and rear sides of the inner end of the drying box 100 are respectively hinged to a driving member 250, and the driving member 250 includes a lifting rod 251, a fixed plate 252 and a hinged connecting rod 253. The fixed plate 252 is fixed to the front and rear inner walls of the drying box 100. A plurality of hinged connecting rods 253 are hingedly connected to the inner surface of the fixed plate 252. The setting of the driving component can drive a plurality of bellows 260 to swing up and down near one end of the acrylic plate, and then blow hot air that swings up and down toward the acrylic plate, thereby achieving the purpose of uniform drying.

[0034] The other ends of the plurality of inclined and equally spaced hinged connecting rods 253 are hinged to the inner side of the lifting rod 251 , the lifting rod 251 is hinged to the inner side end of the bellows 260 , and the lower end of the lifting rod 251 is fixedly connected to the upper end of the piston rod of the electric telescopic rod 270 .

[0035] As a second embodiment of the present invention, based on the above-mentioned first embodiment, in actual use, a drying box 100 is placed on the rear side of the acrylic plate hardener coating device, and a circulating transport line is set through the drying box 100 (the acrylic plate hardener coating device and the circulating transport line can both use the existing equipment models in the existing acrylic plate hardening production). When the acrylic plate enters the drying box 100, the hot air main pipe 210 in the drying component 200 transports hot air to the two branch pipes 220, and transports it to multiple branch pipes 240 through the branch pipe 230, and then the multiple branch pipes 240 transport it to multiple wind boxes 260 through multiple hoses 241 thereon, and At the same time, the electric telescopic rod 270 continuously retracts and reciprocates, driving the telescopic rod in the driving member 250 to move up and down, further causing the multiple bellows 260 hinged thereto to move in an up and down swinging state (both ends of the bellows 260 are hinged, and no motion interference occurs), and hot air is evenly blown out from the side of the bellows 260 close to the acrylic plate, and the up and down swinging blowing can greatly improve the uniformity of the hot air blowing on the surface of the acrylic plate, making the temperature of the surface of the acrylic plate uniform, thereby effectively improving the uniformity of the drying of the acrylic plate (both sides of the acrylic plate are blown and dried by multiple evenly distributed bellows 260, which helps to improve the drying effect and drying efficiency, see the attached manual for details Figure 2 ).

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for hardening an acrylic plate, comprising: A drying box (100) and a drying assembly (200), characterized in that a drying assembly (200) for drying an acrylic plate coated with a hardener is installed inside the drying box (100), and a door opening (110) is respectively provided on the front side and the right side of the drying box (100); An air extraction member (120) is arranged at the bottom of the drying box (100), the air extraction member (120) comprises a collection box (121) and an air suction nozzle (122), a plurality of air suction nozzles (122) are arranged on the upper side of the collection box (121), and an air outlet pipe is arranged on the right side of the collection box (121); The drying assembly (200) comprises a hot air main pipe (210), a branch pipe (220), a branch pipe (230), a branch pipe (240), and a wind box (260); a branch pipe (220) is provided on the left side and the right side of the hot air main pipe (210), and a branch pipe (230) is fixed to the lower end of each branch pipe (220); A plurality of branch pipes (240) distributed at equal intervals are arranged at the lower side of each of the branch pipes (230), and each of the branch pipes (240) is connected to a plurality of wind boxes (260) via a plurality of hoses (241).

2. The device for hardening acrylic sheet according to claim 1, characterized in that: The collection box (121) is connected to the air inlet of an external dehumidification device via an air outlet pipe, the upper side of the collection box (121) is in communication with the lower ends of a plurality of air suction nozzles (122), and a strip-shaped air outlet is provided on the upper side of the air suction nozzles (122).

3. The device for hardening acrylic sheet according to claim 1, characterized in that: The hot air main pipe (210) is in communication with an air outlet of an external hot air generating device, and the hot air main pipe (210) is fixed to the upper end of the drying box (100) via a branch pipe (220).

4. The device for hardening acrylic sheet according to claim 3, characterized in that: A plurality of hoses (241) are evenly spaced apart on one side of each branch pipe (240) close to the bellows (260); the hoses (241) are high temperature resistant air pipes; the number of the hoses (241) is three times the number of the bellows (260), and the distribution positions of the hoses (241) match the distribution positions of the bellows (260).

5. The device for hardening acrylic sheet according to claim 4, characterized in that: The inner end of the bellows (260) is provided with a strip-shaped air outlet, and the front and rear sides of the outer end of the bellows (260) are hinged to the inner wall of the drying box (100) via a hinge seat (261).

6. The device for hardening acrylic sheet according to claim 5, characterized in that: The front and rear sides of the inner end of the drying box (100) are respectively hinged to a driving member (250), and the driving member (250) comprises a lifting rod (251), a fixing plate (252), and a hinged connecting rod (253). The fixing plate (252) is fixed to the front and rear inner walls of the drying box (100), and the inner surface of the fixing plate (252) is hinged to a plurality of hinged connecting rods (253) at an angle.

7. The device for hardening acrylic sheet according to claim 6, characterized in that: The other ends of the plurality of hinged connecting rods (253) arranged at an angle and at equal intervals are hinged to the inner side of the lifting rod (251), the lifting rod (251) is hinged to the inner side end of the bellows (260), and the lower end of the lifting rod (251) is fixedly connected to the upper end of the piston rod of the electric telescopic rod (270).