Automatic bottle cap monitoring device for tube-type bottle filling machine

Abstract

The utility model discloses an automatic bottle cap monitoring device for a tube-type bottle filling machine, which belongs to the technical field of biological pharmaceutical industry and comprises a filling machine operating platform, a bottle cap bin is fixedly communicated with the upper surface of the filling machine operating platform, a supporting rod is fixedly connected with the upper surface of the filling machine operating platform, and an L-shaped support is arranged on the outer side of the supporting rod. The front face of the L-shaped support is fixedly connected with an alarm, the left side face and the right side face of the L-shaped support are each provided with a limiting groove, the bottom face of the L-shaped support is provided with a threaded groove, and the interior of each limiting groove is slidably connected with a sliding plate. According to the automatic bottle cap monitoring device for the tube-type bottle filling machine, the L-shaped support, the alarm, the limiting groove, the threaded groove, the sliding plate, the connecting plate, the bottom plate, an infrared induction sensor, a threaded shaft and a bearing are arranged, so that the height of the infrared induction sensor can be conveniently and manually adjusted according to the frequency of a bin disc vibrating screen; the number of the bottle caps in the bin can be conveniently monitored through the infrared induction sensor.

Description

Technical Field

[0001] The present application belongs to the field of biological pharmaceutical technology, and in particular relates to an automatic bottle cap monitoring device for a tube bottle filling machine. Background Art

[0002] Biopharmaceuticals refer to a type of products used for prevention, treatment and diagnosis that are manufactured from organisms, biological tissues, cells, organs and body fluids using the research results of microbiology, biology, medicine and biochemistry, and by comprehensively utilizing the scientific principles and methods of microbiology, chemistry, biochemistry, biotechnology, pharmacy, etc. In the production process of biopharmaceuticals, it is necessary to use a high-speed automatic filling machine that is fully automated from filling to capping to facilitate the filling and capping of controlled bottles and cans.

[0003] The tube bottle filling machines currently used in the market are all high-speed automatic filling machines that are fully automated from filling to capping. The working principle of the capping part is to push the bottle caps onto the track by a certain vibration frequency. The number of bottle caps in the sieve plate directly affects the operation of the machine. If there are too many bottle caps, the vibration frequency will be low and the caps will easily flip over. If there are too few bottle caps, the bottle speed cannot keep up, affecting production efficiency.

[0004] Therefore, we propose an automatic bottle cap monitoring device for a tube bottle filling machine to solve the above problems. Utility Model Content

[0005] The purpose of the present application is to solve the problem in the prior art that the number of bottle caps in the sieve plate directly affects the operation of the machine. If there are too many bottle caps, the vibration frequency is low and the caps are prone to flipping. If there are too few bottle caps, the bottle speed cannot keep up, affecting the production efficiency. An automatic bottle cap monitoring device for a tube bottle filling machine is proposed.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The bottle cap automatic monitoring device for a tube bottle filling machine comprises a filling machine operating table, the upper surface of the filling machine operating table is fixedly connected to a bottle cap bin, the upper surface of the filling machine operating table is fixedly connected to a support rod, an L-shaped bracket is arranged on the outer side of the support rod, an alarm is fixedly connected to the front of the L-shaped bracket, limiting grooves are provided on the left and right sides of the L-shaped bracket, a threaded groove is provided on the bottom surface of the L-shaped bracket, a sliding plate is slidably connected to the inside of each of the limiting grooves, a connecting plate is fixedly connected to the side surfaces of the two sliding plates away from each other, a bottom plate is fixedly connected to the side surfaces of the two connecting plates close to each other, an infrared sensing sensor is fixedly connected to the bottom surface of the bottom plate, a threaded shaft is threadedly connected to the inner wall of the threaded groove, a bearing is fixedly connected to the upper surface of the bottom plate, and the inner ring of the bearing is fixedly connected to the outer surface of the bottom end of the threaded shaft.

[0008] Preferably, a connecting ring is fixedly connected to the outer surface of the L-shaped bracket, and the inner wall of the connecting ring and the inner wall of the support rod are threadedly connected with two groups of positioning bolts.

[0009] Preferably, two buffer pads are provided on the outer side of each sliding plate, and the outer surface of each buffer pad is fixedly connected to the outer surface of the sliding plate.

[0010] Preferably, the inner wall of each connecting plate is threadedly connected with a fixing bolt, and the outer surface of each fixing bolt is threadedly connected to the inner wall of the base plate.

[0011] Preferably, a limiting ring is fixedly connected to the outer surface of the threaded shaft, and a gasket is fixedly connected to the upper surface of the limiting ring.

[0012] Preferably, a plurality of identical auxiliary rods are arranged on the outer side of the threaded shaft, and the outer surface of each of the auxiliary rods is fixedly connected to the outer surface of the threaded shaft.

[0013] In summary, the technical effects and advantages of this application are:

[0014] By providing an L-shaped bracket, an alarm, a limit groove, a threaded groove, a sliding plate, a connecting plate, a bottom plate, an infrared sensing sensor, a threaded shaft and a bearing, the height of the infrared sensing sensor can be manually adjusted according to the frequency of the bin vibrating screen, so that the number of bottle caps in the bin can be monitored conveniently through the infrared sensing sensor. If there are few bottle caps, the alarm will be directly used to increase the monitoring effect, control the number of bottle caps in the bin to be appropriate, and prevent the machine from stopping due to an insufficient number of bottle caps, thereby improving production efficiency and avoiding the problem that the number of bottle caps in the bin directly affects the operation of the machine and affects production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the automatic bottle cap monitoring device for the tube bottle filling machine of the utility model;

[0016] Figure 2 It is a three-dimensional structural diagram of the limit groove of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the L-shaped bracket of the utility model in a cutaway perspective view;

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the threaded shaft of the utility model.

[0019] In the figure: 1. Filling machine operating table; 2. Support rod; 3. L-shaped bracket; 4. Alarm; 5. Bottle cap compartment; 6. Connecting ring; 7. Positioning bolt; 8. Limiting groove; 9. Threaded groove; 10. Buffer pad; 11. Sliding plate; 12. Threaded shaft; 13. Gasket; 14. Auxiliary rod; 15. Limiting ring; 16. Bearing; 17. Infrared sensor; 18. Bottom plate; 19. Fixing bolt; 20. Connecting plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-4 A bottle cap automatic monitoring device for a tube bottle filling machine comprises a filling machine operating table 1, the upper surface of the filling machine operating table 1 is fixedly connected to a bottle cap bin 5, the upper surface of the filling machine operating table 1 is fixedly connected to a support rod 2, an L-shaped bracket 3 is arranged on the outer side of the support rod 2, a connecting ring 6 is fixedly connected to the outer surface of the L-shaped bracket 3, the inner wall of the connecting ring 6 and the inner wall of the support rod 2 are threadedly connected with two groups of positioning bolts 7, and the connection of the L-shaped bracket 3 can be conveniently increased through the connecting ring 6 and the positioning bolts 7, so as to facilitate the installation of the L-shaped bracket 3.

[0022] An alarm 4 is fixedly connected to the front of the L-shaped bracket 3, limiting grooves 8 are provided on the left and right sides of the L-shaped bracket 3, and a threaded groove 9 is provided on the bottom surface of the L-shaped bracket 3. A sliding plate 11 is slidably connected to the inside of each limiting groove 8, and two buffer pads 10 are provided on the outside of each sliding plate 11. The outer surface of each buffer pad 10 is fixedly connected to the outer surface of the sliding plate 11. Through the buffer pads 10, the surface buffering of the sliding plate 11 can be increased and the impact force on the surface of the sliding plate 11 can be reduced.

[0023] The side surfaces of the two sliding plates 11 that are away from each other are fixedly connected to a connecting plate 20, and the side surfaces of the two connecting plates 20 that are close to each other are commonly fixedly connected to a base plate 18. The bottom surface of the base plate 18 is fixedly connected to an infrared sensing sensor 17. The inner wall of each connecting plate 20 is threadedly connected to a fixing bolt 19, and the outer surface of each fixing bolt 19 is threadedly connected to the inner wall of the base plate 18. The fixing bolts 19 can increase the connection between the connecting plate 20 and the base plate 18 to prevent them from falling off.

[0024] The inner wall of the threaded groove 9 is threadedly connected to a threaded shaft 12, the upper surface of the base plate 18 is fixedly connected to a bearing 16, the outer surface of the threaded shaft 12 is fixedly connected to a limiting ring 15, and the upper surface of the limiting ring 15 is fixedly connected to a gasket 13. Through the limiting ring 15 and the gasket 13, it is convenient to increase the limiting structure of the threaded shaft 12, so as to facilitate the control of the adjustment height.

[0025] The inner ring of the bearing 16 is fixedly connected to the outer surface of the bottom end of the threaded shaft 12. A number of identical auxiliary rods 14 are provided on the outer side of the threaded shaft 12. The outer surface of each auxiliary rod 14 is fixedly connected to the outer surface of the threaded shaft 12. Through the auxiliary rods 14, it is convenient for the staff to rotate the threaded shaft 12, thereby effectively increasing the adjustment effect.

[0026] The working principle of the utility model is as follows: when in use, the L-shaped bracket 3 is directly installed on the support rod 2 through the cooperation of the connecting ring 6 and the positioning bolt 7. After the installation is completed, the infrared sensing sensor 17 is located in the middle of the bottle cap bin 5, which can conveniently monitor the number of bottle caps inside the bottle cap bin 5, wherein the power supply of the infrared sensing sensor 17 and the alarm 4 are connected to the filling machine controller, and the power supply of the infrared sensing sensor 17 and the alarm 4 are controlled by the filling machine controller. The infrared sensing sensor 17 can monitor the number of bottle caps and automatically monitor the bottle caps. The monitoring value can be transmitted to the filling machine controller through an electrical signal, and the detection quantity signal is processed by the filling machine controller. If it is detected that there are few bottle caps, the filling machine controller can directly control the alarm 4 to automatically alarm, which is convenient for the staff to find and fill in time, and ensure the continuous and efficient operation of the machine. The infrared sensing sensor 17 is located in the bin tray At about 40mm on the surface, the height of the infrared sensing sensor 17 can be quickly adjusted manually according to the vibration frequency of the vibrating screen of the bottle cap bin 5, so as to control the number of bottle caps in the bottle cap bin 5 to be appropriate, and the machine will not be shut down due to the poor number of bottle caps, thereby improving production efficiency. When it is necessary to manually adjust the height of the infrared sensing sensor 17, the threaded shaft 12 is directly rotated through the auxiliary rod 14, and the threaded shaft 12 rotates upward inside the threaded groove 9. The threaded shaft 12 drives the bottom plate 18 to rise by rotating inside the bearing 16, and drives the infrared sensing sensor 17 to rise through the bottom plate 18, and the bottom plate 18 drives the connecting plate 20 to rise, and the connecting plate 20 slides inside the limiting groove 8 through the sliding plate 11, thereby ensuring the stability of the lifting of the bottom plate 18, and effectively adjusting the height of the infrared sensing sensor 17 according to different vibration frequencies, so as to avoid the problem that the number of bottle caps in the bin directly affects the operation of the machine and affects the production efficiency.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic bottle cap monitoring device for a tube bottle filling machine, comprising a filling machine operating table (1), characterized in that: The upper surface of the filling machine operating table (1) is fixedly connected to a bottle cap bin (5), the upper surface of the filling machine operating table (1) is fixedly connected to a support rod (2), an L-shaped bracket (3) is arranged on the outer side of the support rod (2), an alarm (4) is fixedly connected to the front of the L-shaped bracket (3), both left and right side surfaces of the L-shaped bracket (3) are provided with a limit groove (8), the bottom surface of the L-shaped bracket (3) is provided with a thread groove (9), and each limit groove (8) is slidably connected to a sliding plate (11) ), the side surfaces of the two sliding plates (11) that are away from each other are fixedly connected to a connecting plate (20), the side surfaces of the two connecting plates (20) that are close to each other are commonly fixedly connected to a bottom plate (18), the bottom surface of the bottom plate (18) is fixedly connected to an infrared sensing sensor (17), the inner wall of the threaded groove (9) is threadedly connected to a threaded shaft (12), the upper surface of the bottom plate (18) is fixedly connected to a bearing (16), and the inner ring of the bearing (16) is fixedly connected to the outer surface of the bottom end of the threaded shaft (12).

2. The automatic bottle cap monitoring device for a tube bottle filling machine according to claim 1, characterized in that: A connecting ring (6) is fixedly connected to the outer surface of the L-shaped bracket (3), and two sets of positioning bolts (7) are threadedly connected to the inner wall of the connecting ring (6) and the inner wall of the support rod (2).

3. The automatic bottle cap monitoring device for a tube bottle filling machine according to claim 1 is characterized in that: Two buffer pads (10) are arranged on the outer side of each sliding plate (11), and the outer surface of each buffer pad (10) is fixedly connected to the outer surface of the sliding plate (11).

4. The automatic bottle cap monitoring device for a tube bottle filling machine according to claim 1, characterized in that: The inner wall of each connecting plate (20) is threadedly connected to a fixing bolt (19), and the outer surface of each fixing bolt (19) is threadedly connected to the inner wall of the bottom plate (18).

5. The automatic bottle cap monitoring device for a tube bottle filling machine according to claim 1 is characterized in that: The outer surface of the threaded shaft (12) is fixedly connected to a limit ring (15), and the upper surface of the limit ring (15) is fixedly connected to a gasket (13).

6. The automatic bottle cap monitoring device for a tube bottle filling machine according to claim 1, characterized in that: A plurality of identical auxiliary rods (14) are arranged on the outer side of the threaded shaft (12), and the outer surface of each auxiliary rod (14) is fixedly connected to the outer surface of the threaded shaft (12).

Images