Carding machine with safe material collecting function
By designing a safe material collection mechanism and a carding mechanism in the carding machine, the safety and stability of the existing carding machine during the material collection process is solved, high-quality material sorting and multi-layer winding are realized, and the operation process is simplified .
Patent Information
- Application Number
- CN202420863979.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing carding machines are difficult to ensure safety and stability during the material collection process, especially when dealing with spinning raw materials of different diameters, which leads to the impact of the material quality and the inability to carry out multi-layer winding, which is cumbersome to operate.
A carding machine with safe material collection function is designed, including a material collection mechanism and a carding mechanism. The material collection mechanism is driven by a motor and a press roller, combined with the design of springs and sliders to achieve neat winding of raw materials; The carding mechanism performs preliminary and secondary combing through the combination of a motor and a carding roller to ensure the quality of the raw materials.
It realizes safe, stable winding and high-quality sorting of raw materials, simplifies the material collection process, supports multi-layer winding, and improves processing efficiency.
Smart Images

Figure CN222160499U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carding machines, in particular to a carding machine with a safe material receiving function. Background Art
[0002] The carding machine is a spinning machine that combs the preliminarily processed spinning raw materials into single fibers, forming a thin mesh fiber layer, and then assembles them into fiber strips. It is difficult for the carding machine to ensure the safe material collection during the material collection process, which will in turn affect the quality of the processed materials. Therefore, a carding machine with a safe material collection function is needed.
[0003] In the prior art, the efficiency of removing impurities in the processed raw materials can be improved by using a first combing licker-in roller and a second combing licker-in roller of different specifications. A collecting pressure rod, a fixed baffle, a collecting roller and a support rod are provided on the collecting device to ensure the stable progress of the collecting work. However, in actual use, the distance between the collecting pressure rod and the collecting roller is certain. When the spinning raw materials of different diameters are compacted and collected, the collected materials are unstable and placed in a messy manner, which affects the subsequent operations. In addition, the distance between the collecting pressure rod and the collecting roller is certain, and multi-layer winding cannot be performed. Therefore, the material needs to be collected when the number of winding layers is small, which is relatively cumbersome. Therefore, it is necessary to improve a carding machine with a safe collecting function to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a carding machine with a safe material collection function to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a combing machine with a safe material receiving function, comprising a shell A, a door is arranged on the front of the shell A, a shell B is arranged on the right side of the shell A, a conveyor belt A is arranged inside the shell A, two conveying rollers are arranged inside the shell A, a conveyor belt B is arranged inside the shell A, a pressure roller A is arranged inside the shell A, a material receiving mechanism is arranged inside the shell B, and a combing mechanism is arranged inside the shell A.
[0006] The material receiving mechanism includes a material receiving component and a material taking component. The material receiving component is arranged inside the shell B, and the material taking component is arranged inside the shell B.
[0007] Preferably, the material receiving assembly includes a motor A, which is fixedly mounted on the back of the outer shell B, a mounting roller is fixedly mounted on the output end of the motor A, a material receiving roller is arranged outside the mounting roller, two sliders are slidably mounted inside the outer shell B, a pressure roller B is rotatably mounted inside the slider, a spring is fixedly mounted on the bottom of the slider, and a pointing block is fixedly mounted on the front of the slider, and material can be taken when the pointing block is observed to continuously drop to the lowest point.
[0008] Preferably, the pointing block is slidably installed inside the shell B, the mounting roller is rotatably installed inside the shell B, the conveyor belt B is arranged inside the shell B, and the end of the spring away from the slider is fixedly installed on the shell B. The spring drives the slider to rise, so that the pressure roller B contacts the raw material, so that the raw material is neatly rolled up outside the receiving roller.
[0009] Preferably, the material picking assembly includes a bidirectional threaded rod, which is rotatably installed inside the outer shell B, and a handle is fixedly installed on the right end of the bidirectional threaded rod. Two moving blocks are installed on the external threads of the bidirectional threaded rod, and a baffle A is fixedly installed on the bottom of the right moving block, and a baffle B is fixedly installed on the bottom of the other moving block to block the material receiving roller so that it can be installed inside the outer shell B.
[0010] Preferably, the baffle A and baffle B are both slidably installed inside the outer shell B, the moving block is slidably installed inside the outer shell B, through holes are opened at corresponding positions of the baffle A, baffle B and the mounting roller, and the mounting roller is arranged inside the through holes, so that the receiving roller is installed outside the mounting roller.
[0011] Preferably, the combing mechanism comprises a motor B, the motor B is fixedly mounted inside a shell A, a leather wheel A is fixedly mounted on the output end of the motor B, a combing roller A is fixedly mounted on the front of the leather wheel A, a belt is installed on the external transmission of the leather wheel A, a combing roller B is rotatably mounted inside the shell A, a leather wheel B is fixedly mounted on the back of the combing roller B, a motor C is fixedly mounted on the back of the shell A, a gear is fixedly mounted on the output end of the motor C, a connecting rod A is meshed on the outside of the gear, a pressure block A is fixedly mounted on the front of the connecting rod A, a connecting rod B is meshed on the outside of the gear, a pressure block B is fixedly mounted on the front of the connecting rod B, and the pressure block B and the combing roller B work together to perform secondary combing on the raw materials.
[0012] Preferably, the pressing blocks A and B are both slidably mounted inside the outer shell A, the combing roller A is rotatably mounted inside the outer shell A, the diameter of the leather wheel B is larger than that of the leather wheel A, the diameter of the combing roller A is larger than that of the combing roller B, and the belt drive is mounted outside the leather wheel B, so that the leather wheel A and the leather wheel B rotate simultaneously.
[0013] Compared with the prior art, the utility model provides a carding machine with a safe material collection function, which has the following beneficial effects:
[0014] 1. The carding machine with a safe material collection function winds the raw material to the outside of the material collection roller, starts the motor A to drive the pressure block B to rotate, so that the material collection roller rotates to reel up the raw material, and the spring drives the slider to rise, so that the pressure roller B contacts the raw material, so that the raw material is neatly reeled up on the outside of the material collection roller. When it is observed that the pointing block continues to drop to the lowest point, the device is stopped, and the handle is turned to drive the bidirectional threaded rod to rotate, thereby driving the two moving blocks to move relative to each other, so that the distance between the baffle A and the baffle B increases, so that the material collection roller leaks out, and the material collection roller is taken out so that the material collection roller carries the raw material away from the mounting roller, so that it is away from the inside of the shell B, and the material collection roller can be replaced for the next material collection.
[0015] 2. The carding machine with a safe material collection function performs preliminary carding of the raw materials through the joint action of the pressing block A and the carding licker-in roller A, and then the raw materials come into contact with the carding licker-in roller B, and the joint action of the pressing block B and the carding licker-in roller B causes the raw materials to be carded for a second time. The two carding operations can ensure the carding quality of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the back cross-sectional structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the exploded structure of the material receiving mechanism of the utility model;
[0020] Figure 4 This is a schematic diagram of the exploded structure of the material taking component of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the combing mechanism of the utility model.
[0022] In the figure: 1, shell A; 2, door; 3, shell B; 4, conveyor belt A; 5, conveyor roller; 6, conveyor belt B; 7, pressure roller A; 8, material collection mechanism; 81, material collection assembly; 811, motor A; 812, mounting roller; 813, material collection roller; 814, slider; 815, pressure roller B; 816, spring; 817, pointing block; 82, material taking assembly; 821, two-way threaded rod; 822, handle; 823, moving block; 824, baffle A; 825, baffle B; 9, combing mechanism; 91, motor B; 92, leather wheel A; 93, combing licker-in roller A; 94, belt; 95, combing licker-in roller B; 96, leather wheel B; 97, motor C; 98, gear; 99, connecting rod A; 910, pressure block A; 911, connecting rod B; 912, pressure block B. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example
[0025] See also Figure 1-4 The utility model provides a technical solution: a combing machine with a safe material receiving function, comprising a shell A1, a door 2 is arranged on the front of the shell A1, a shell B3 is arranged on the right side of the shell A1, a conveyor belt A4 is arranged inside the shell A1, two conveying rollers 5 are arranged inside the shell A1, a conveyor belt B6 is arranged inside the shell A1, a pressure roller A7 is arranged inside the shell A1, a material receiving mechanism 8 is arranged inside the shell B3, and a combing mechanism 9 is arranged inside the shell A1.
[0026] The material receiving mechanism 8 includes a material receiving assembly 81 and a material taking assembly 82. The material receiving assembly 81 is arranged inside the shell B3, and the material taking assembly 82 is arranged inside the shell B3.
[0027] Furthermore, the material receiving component 81 includes a motor A811, which is fixedly installed on the back of the shell B3, and a mounting roller 812 is fixedly installed on the output end of the motor A811, and a material receiving roller 813 is arranged outside the mounting roller 812. Two sliders 814 are slidably installed inside the shell B3, and a pressure roller B815 is rotatably installed inside the slider 814. A spring 816 is fixedly installed on the bottom of the slider 814, and a pointing block 817 is fixedly installed on the front of the front slider 814. When the pointing block 817 is observed to continuously drop to the lowest point, the material can be taken.
[0028] Furthermore, the pointing block 817 is slidably installed inside the shell B3, the mounting roller 812 is rotatably installed inside the shell B3, the conveyor belt B6 is arranged inside the shell B3, and the end of the spring 816 away from the slider 814 is fixedly installed on the shell B3. The spring 816 drives the slider 814 to rise, so that the pressure roller B815 contacts the raw material, so that the raw material is neatly rolled up outside the receiving roller 813.
[0029] Furthermore, the material picking assembly 82 includes a bidirectional threaded rod 821, which is rotatably installed inside the outer shell B3. A handle 822 is fixedly installed on the right end of the bidirectional threaded rod 821. Two moving blocks 823 are fixedly installed on the external threads of the bidirectional threaded rod 821. A baffle A824 is fixedly installed on the bottom of the right moving block 823, and a baffle B825 is fixedly installed on the bottom of the other moving block 823 to block the material receiving roller 813 so that it can be installed inside the outer shell B3.
[0030] Furthermore, baffle A824 and baffle B825 are both slidably installed inside the shell B3, and the moving block 823 is slidably installed inside the shell B3. Through holes are opened at corresponding positions of baffle A824, baffle B825 and the mounting roller 812, and the mounting roller 812 is arranged inside the through holes, so that the receiving roller 813 is installed outside the mounting roller 812. Example
[0031] See also Figure 5In combination with the first embodiment, it is further obtained that the combing mechanism 9 includes a motor B91, the motor B91 is fixedly installed inside the shell A1, a leather wheel A92 is fixedly installed on the output end of the motor B91, a combing licker-in roller A93 is fixedly installed on the front of the leather wheel A92, a belt 94 is installed on the external transmission of the leather wheel A92, a combing licker-in roller B95 is rotatably installed inside the shell A1, a leather wheel B96 is fixedly installed on the back of the combing licker-in roller B95, a motor C97 is fixedly installed on the back of the shell A1, a gear 98 is fixedly installed on the output end of the motor C97, a connecting rod A99 is meshed on the outside of the gear 98, a pressure block A910 is fixedly installed on the front of the connecting rod A99, a connecting rod B911 is meshed on the outside of the gear 98, a pressure block B912 is fixedly installed on the front of the connecting rod B911, and the pressure block B912 and the combing licker-in roller B95 work together to perform secondary combing on the raw materials.
[0032] Furthermore, the pressing blocks A910 and B912 are both slidably installed inside the shell A1, the combing roller A93 is rotatably installed inside the shell A1, the diameter of the leather wheel B96 is larger than that of the leather wheel A92, the diameter of the combing roller A93 is larger than that of the combing roller B95, and the belt 94 is installed on the outside of the leather wheel B96, so that the leather wheel A92 and the leather wheel B96 rotate simultaneously.
[0033] In actual operation, when the device is used, the motor B91 drives the pulley A92 to rotate, which drives the belt 94 to drive the pulley B96 to rotate, so that the pulleys A92 and B96 rotate at the same time. Since the diameter of the pulley B96 is larger than that of the pulley A92, the rotation speed of the pulley A92 is greater than that of the pulley B96, and the diameter of the combing roller A93 is larger than that of the combing roller B95, the length of the raw materials passing through the combing roller A93 and the combing roller B95 in any time period is the same, so that the raw materials will not be pulled and broken, and the raw materials are sent to the inside of the shell A1 through the conveyor belt A4, and then the raw materials are brought into contact with the combing roller A93 by the two conveying rollers 5. Through the joint action of the pressing block A910 and the combing roller A93, the raw materials are initially combed, and then the raw materials will contact with the combing roller B95. Under the joint action of the pressing block B912 and the combing roller B95, the raw materials are combed for the second time. The two combing operations can ensure the combing of the raw materials. Quality, after the combing roller B95 combs the raw material, the raw material enters the shell B3 through the joint action of the pressure roller A7 and the conveyor belt B6, and the raw material is wound around the outside of the receiving roller 813. The motor A811 is started to drive the pressure block B912 to rotate, so that the receiving roller 813 rotates to reel the raw material. The spring 816 drives the slider 814 to rise, so that the pressure roller B815 contacts the raw material, so that the raw material is neatly reeled on the outside of the receiving roller 813. When it is observed that the pointing block 817 continues to drop to the lowest point, the device is stopped, and the handle 822 is turned to drive the bidirectional threaded rod 821 to rotate, thereby driving the two moving blocks 823 to move relative to each other, so that the distance between the baffle A824 and the baffle B825 increases, so that the receiving roller 813 leaks out, and the receiving roller 813 is taken out so that the receiving roller 813 carries the raw material away from the installation roller 812, so that it is far away from the inside of the shell B3, and the receiving roller 813 can be replaced for the next collection.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A carding machine with a safe material collection function, comprising a housing A (1), characterized in that: A door (2) is provided on the front of the shell A (1), a shell B (3) is provided on the right side of the shell A (1), a conveyor belt A (4) is provided inside the shell A (1), two conveying rollers (5) are provided inside the shell A (1), a conveyor belt B (6) is provided inside the shell A (1), a pressure roller A (7) is provided inside the shell A (1), a material receiving mechanism (8) is provided inside the shell B (3), and a combing mechanism (9) is provided inside the shell A (1); The material receiving mechanism (8) comprises a material receiving component (81) and a material taking component (82); the material receiving component (81) is arranged inside the shell B (3); and the material taking component (82) is arranged inside the shell B (3).
2. A carding machine with a safe material collection function according to claim 1, characterized in that: The material receiving assembly (81) comprises a motor A (811), wherein the motor A (811) is fixedly mounted on the back of the housing B (3), a mounting roller (812) is fixedly mounted on the output end of the motor A (811), a material receiving roller (813) is arranged outside the mounting roller (812), two sliders (814) are slidably mounted inside the housing B (3), a pressure roller B (815) is rotatably mounted inside the slider (814), a spring (816) is fixedly mounted on the bottom of the slider (814), and a pointing block (817) is fixedly mounted on the front of the slider (814).
3. A carding machine with a safe material collection function according to claim 2, characterized in that: The pointing block (817) is slidably mounted inside the housing B (3), the mounting roller (812) is rotatably mounted inside the housing B (3), the conveyor belt B (6) is arranged inside the housing B (3), and one end of the spring (816) away from the slider (814) is fixedly mounted to the housing B (3).
4. A carding machine with a safe material collection function according to claim 1, characterized in that: The material taking assembly (82) comprises a bidirectional threaded rod (821), wherein the bidirectional threaded rod (821) is rotatably mounted inside the housing B (3), a handle (822) is fixedly mounted on the right end of the bidirectional threaded rod (821), two moving blocks (823) are fixedly mounted on the external threads of the bidirectional threaded rod (821), a baffle A (824) is fixedly mounted on the bottom of the right moving block (823), and a baffle B (825) is fixedly mounted on the bottom of the other moving block (823).
5. A carding machine with a safe material collection function according to claim 4, characterized in that: The baffle A (824) and the baffle B (825) are both slidably mounted inside the housing B (3), the moving block (823) is slidably mounted inside the housing B (3), through holes are provided at corresponding positions of the baffle A (824), the baffle B (825) and the mounting roller (812), and the mounting roller (812) is arranged inside the through holes.
6. The carding machine with a safe material collection function according to claim 1, characterized in that: The combing mechanism (9) comprises a motor B (91), wherein the motor B (91) is fixedly mounted inside a housing A (1), a leather wheel A (92) is fixedly mounted on the output end of the motor B (91), a combing roller A (93) is fixedly mounted on the front of the leather wheel A (92), a belt (94) is mounted on the external transmission of the leather wheel A (92), a combing roller B (95) is rotatably mounted inside the housing A (1), a leather wheel B (96) is fixedly mounted on the back of the combing roller B (95), a motor C (97) is fixedly mounted on the back of the housing A (1), a gear (98) is fixedly mounted on the output end of the motor C (97), a connecting rod A (99) is meshed with the outside of the gear (98), a pressure block A (910) is fixedly mounted on the front of the connecting rod A (99), a connecting rod B (911) is meshed with the outside of the gear (98), and a pressure block B (912) is fixedly mounted on the front of the connecting rod B (911).
7. A carding machine with a safe material collection function according to claim 6, characterized in that: The pressing block A (910) and the pressing block B (912) are both slidably mounted inside the housing A (1); the combing roller A (93) is rotatably mounted inside the housing A (1); the diameter of the leather wheel B (96) is larger than that of the leather wheel A (92); the diameter of the combing roller A (93) is larger than that of the combing roller B (95); and the belt (94) is mounted on the outside of the leather wheel B (96).
