Solution-saving dyeing machine

By using adjustable electric telescopic dressing rod and infusion assembly in the dyeing machine, combined with partition and stirring shaft, the solution waste problem is solved when dyeing a small amount of fabric, and the solution saving and dyeing effect are improved.

CN222160648UActive Publication Date: 2024-12-13ZHEJIANG TIANHENG PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202323357682.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-08
Publication Date
2024-12-13
Estimated Expiration
2033-12-08

AI Technical Summary

Technical Problem

Existing ready-to-wear dyeing machines are prone to waste of dyeing solutions when dyeing a small amount of fabric, resulting in high material costs.

Method used

A solution-saving dyeing machine is designed, using adjustable electric telescopic dressing rod and infusion assembly. By adjusting the position of the dressing rod and the distance of the moving plate, the dyeing solution is only input in the required area and the dyeing inner part is included. Set a partition and a stirring shaft in it to ensure dyeing uniformity and solution flowability.

Benefits of technology

It significantly reduces the consumption of dyeing solutions, improves dyeing efficiency and quality, is suitable for fabrics of different dyeing degrees, and reduces material costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solution-saving type dyeing machine, belongs to the field of dyeing machines, and is characterized in that the solution-saving type dyeing machine comprises a working frame and further comprises a dyeing outer barrel, a dyeing inner barrel, a dyeing inner barrel and a dyeing outer barrel, the dyeing inner part is mounted in the dyeing outer cylinder; the driving assembly is mounted on the dyeing inner part; the dismounting assembly is mounted on the dyeing inner part; the adjusting assembly is mounted on the dyeing inner part; the infusion assembly is mounted on the dyeing inner part; wherein the adjusting assembly comprises a movable plate and an electric telescopic dressing rod, one end of the electric telescopic dressing rod is installed on the movable plate, the other end of the electric telescopic dressing rod is installed on the dyeing inner part, and the other end of the electric telescopic dressing rod is installed on the movable plate.
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Description

Technical Field

[0001] The present application belongs to the field of dyeing machines, and in particular to a solution-saving dyeing machine. Background Art

[0002] Dyeing machines are used for dyeing, bleaching, scouring and washing ready-made clothes. They can also be used for dyeing and bleaching finished products such as gloves, socks and towels. They are widely used in clothing, fabrics and other fields.

[0003] The existing publication number is CN109736033B, which discloses a garment dyeing machine, including a cylinder and a drum rotatably connected to the cylinder, wherein a garment placing assembly and an extrusion assembly are arranged in the drum, wherein the garment placing assembly includes a plurality of clothes-dressing rods arranged along the circumference of the drum, wherein the clothes-dressing rods are parallel to the central axis of the drum, wherein the extrusion assembly includes a plurality of rotating rods which are parallel to the rotating axis of the drum and are uniformly arranged along the circumference of the drum, a driving mechanism which drives the rotating rods to rotate around their own axes and revolve around the central axis of the drum, and an extrusion wheel connected to the rotating rods.

[0004] Although the above-mentioned garment dyeing machine can improve the dyeing effect of clothes, it is sometimes not necessary to dye a large amount of fabrics at the same time during operation, and dyeing a small amount of fabrics will result in a waste of dyeing solution. Utility Model Content

[0005] The purpose of this application is to provide a solution-saving dyeing machine to address the above-mentioned technical problems. When dyeing a small amount of fabric, the equipment can be adjusted to reduce the consumption of dyeing solution materials and reduce material costs.

[0006] The present application provides a solution-saving dyeing machine, comprising a working frame and further comprising:

[0007] A dyeing outer cylinder, wherein the dyeing outer cylinder is installed on a working frame;

[0008] Dyeing inner parts, the dyeing inner parts are installed in the dyeing outer cylinder;

[0009] A drive assembly, wherein the drive assembly is mounted on the dyeing internals;

[0010] A disassembly component, wherein the disassembly component is installed on the dyeing inner part;

[0011] An adjusting component, wherein the adjusting component is mounted on the dyeing inner part;

[0012] An infusion assembly, wherein the infusion assembly is mounted on the dyeing inner part;

[0013] Wherein, the adjustment component comprises a movable plate and an electric telescopic dressing rod, wherein one end of the electric telescopic dressing rod is mounted on the movable plate, the other end is mounted on the dyeing inner part, and the other end is mounted on the movable plate.

[0014] When dyeing the fabric, the fabric is placed on the electric dressing rod on the dyeing inner part by adjusting the disassembly component, the infusion component inputs the dyeing solution into the dyeing inner part in the dyeing outer cylinder, and the driving component drives the dyeing inner part to rotate to dye the fabric. When only a small amount of fabric needs to be dyed, the distance between the two movable plates on the adjustment component is adjusted, the fabric is placed on the electric dressing rod between the two movable plates, and the infusion component is controlled to allow the solution to be input only into the space between the two movable plates to save the dyeing solution consumed by dyeing. At the same time, the distance between the two movable plates can be adjusted according to the required degree of dyeing so that more or less dyeing solution can be accommodated in the dyeing space. The degree of fabric dyeing can be adjusted so that the dyeing machine can dye more fabrics requiring different degrees of dyeing, thereby significantly improving the applicability of the equipment and significantly reducing the solution consumed by dyeing, thereby saving more materials.

[0015] Furthermore, the dyeing internals also include:

[0016] A partition is installed on the dyeing inner part, a plurality of the partitions are provided, and a plurality of through holes are provided on the partitions.

[0017] The dyeing inner part also includes a partition, which is installed on the dyeing inner part. There are several partitions, and several through holes are arranged on the partition. The partition is installed around the axis of the dyeing inner part. The partition is used to separate the fabrics that need to be dyed to avoid the fabrics being mixed together and affecting the dyeing, so that the fabrics can be dyed more comprehensively. The through holes are used for the dyeing solution to circulate between the compartments, which significantly reduces the consumption of the dyeing solution.

[0018] Furthermore, the dyeing internals also include:

[0019] A stirring shaft, wherein the stirring shaft is mounted on the dyeing internals;

[0020] A stirring member is installed on the stirring shaft.

[0021] The dyeing inner part also includes a stirring shaft and a stirring member, the stirring shaft is installed on the dyeing inner part, and the stirring member is installed on the stirring shaft. There are several stirring shafts and stirring members. The stirring member is driven to swing back and forth within a certain range by driving the stirring shaft, so as to beat the fabric placed on the electric telescopic clothes hanger, so that the fabric dyeing is more comprehensive and more uniform, and at the same time, the fuel consumption is further reduced.

[0022] Furthermore, the driving assembly further comprises:

[0023] A rotating shaft, wherein the rotating shaft is mounted on the dyeing inner part;

[0024] A main motor, wherein the main motor is mounted on a rotating shaft;

[0025] A transmission wheel, wherein the transmission wheel is mounted on the stirring shaft;

[0026] A stirring motor, wherein the stirring motor is mounted on the transmission wheel;

[0027] A transmission belt is installed on a transmission wheel.

[0028] By starting the main motor when it is necessary to drive the dyeing internal parts to rotate, the main motor drives the rotating shaft to rotate, and the rotating shaft drives the dyeing internal parts to rotate. The rotation of the dyeing internal parts can make the dyeing solution dye the fabric more evenly, and the dyeing solution can circulate along with the rotation, so that the dyeing solution consumption is smaller. At the same time, the driving motor drives the transmission wheel, and the transmission wheels are transmitted through the transmission belt. The transmission wheel drives the stirring shaft to rotate so that the stirring element swings back and forth, which improves the dyeing quality while completing the dyeing work. The automatic swinging stirring element makes stirring the solution and beating the fabric more convenient and efficient, thereby improving the efficiency and quality of dyeing.

[0029] Furthermore, the disassembly assembly includes:

[0030] A screw rod, which is installed on the dyeing outer cylinder;

[0031] A guide rod, wherein the guide rod is mounted on the dyeing outer cylinder;

[0032] A movable block, the movable block is movably connected to the dyeing internal part, and the movable block cooperates with the screw rod;

[0033] A sealing cover is installed on the movable block.

[0034] When the equipment has completed dyeing or the fabric needs to be dyed, the fabric needs to be put into or taken out of the dyeing inner part, the screw starts working, and the movable block drives the dyeing inner part to move on the screw under the guidance of the guide rod until the electric telescopic dressing rod on the dyeing inner part is not blocked by the dyeing outer cylinder. After the fabric is put in or taken out, the screw works to reset the dyeing inner part, making the disassembly of the fabric more convenient and efficient. The sealing cover is used to close the dyeing outer cylinder to prevent the dyeing solution from overflowing, making the dyeing work more stable and safe.

[0035] Furthermore, the infusion assembly includes:

[0036] A liquid inlet pipe is installed on the dyeing internal part, and a plurality of liquid inlet valves are arranged in the liquid inlet pipe.

[0037] The infusion component includes a liquid inlet tube, which is installed on the dyeing internal part. A plurality of liquid inlet valves are arranged in the liquid inlet tube. When dyeing work needs to be performed only in the area between the two movable plates, only the liquid inlet valve between the two movable plates is opened to output the dyeing solution, so that the consumption of the dyeing solution is significantly reduced. At the same time, the number of liquid inlet valves opened can be changed according to the different dyeing degrees to control the amount of dyeing solution input, so that the dyeing equipment is more applicable.

[0038] Furthermore, the working frame comprises:

[0039] An anti-skid layer is installed on the working frame.

[0040] The work frame includes an anti-skid layer, which is installed on the work frame. When the dyeing machine is working, it is often necessary to connect various pipelines and lines. The anti-skid layer prevents the equipment from deflecting due to internal rotation of the equipment during operation, making the equipment work safer and more stable.

[0041] The beneficial effects of this application are:

[0042] 1. Place the fabric on the electric dressing rod between two movable plates, control the infusion assembly, and allow the solution to be only input into the space between the two movable plates to save the dyeing solution consumed by dyeing, which significantly reduces the solution consumed by dyeing and saves more materials;

[0043] 2. The stirring shaft drives the stirring element to swing back and forth within a certain range, beating the fabric placed on the electric telescopic clothes hanger to make the fabric dyeing more comprehensive and more uniform;

[0044] 3. The sealing cover is used to seal the outer cylinder of dyeing to prevent the dyeing solution from overflowing, making the dyeing work more stable and safe. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 It is a schematic diagram of the overall structure of the device of the present application;

[0046] Figure 2 It is a schematic diagram of the structure of the dyeing internal part of the present application;

[0047] Figure 3 This application Figure 1 A magnified view of part A;

[0048] Figure 4 is a partial cross-sectional view of the liquid inlet pipe of the present application;

[0049] Figure 5 This application Figure 2 A magnified view of part B;

[0050] The reference numerals in the figure are: 100, working frame; 110, anti-skid layer; 200, dyeing outer cylinder; 300, dyeing inner part; 310, partition; 311, through hole; 320, stirring shaft; 330, stirring member; 400, driving assembly; 410, rotating shaft; 420, main motor; 430, transmission wheel; 440, stirring motor; 450, transmission belt; 500, disassembly assembly; 510, screw rod; 520, movable block; 530, sealing cover; 540, guide rod; 600, adjustment assembly; 610, movable plate; 620, electric telescopic dressing rod; 700, infusion assembly; 710, liquid inlet pipe; 711, liquid inlet valve. DETAILED DESCRIPTION

[0051] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0052] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0053] The embodiments of the present application are described in detail below through specific embodiments and their application scenarios in conjunction with the accompanying drawings.

[0054] Embodiment 1:

[0055] like Figure 1 , Figure 2 As shown, the embodiment of the present application provides a solution-saving dyeing machine, including a working frame 100, and also including:

[0056] A dyeing outer cylinder 200, wherein the dyeing outer cylinder 200 is installed on the working frame 100;

[0057] The dyeing inner part 300 is installed in the dyeing outer cylinder 200;

[0058] A driving assembly 400, wherein the driving assembly 400 is mounted on the dyeing inner part 300;

[0059] A disassembly assembly 500, wherein the disassembly assembly 500 is mounted on the dyeing inner part 300;

[0060] An adjusting component 600, wherein the adjusting component 600 is installed on the dyeing inner part 300;

[0061] An infusion assembly 700, wherein the infusion assembly 700 is mounted on the dyeing inner part 300;

[0062] The adjustment component 600 includes a movable plate 610 and an electric telescopic dressing rod 620 . One end of the electric telescopic dressing rod 620 is mounted on the movable plate 610 , the other end is mounted on the dyeing inner part 300 , and the other end is mounted on the movable plate 610 .

[0063] When dyeing the fabric, the fabric is placed on the electric dressing rod on the dyeing inner part 300 by adjusting the disassembly component 500, the infusion component 700 inputs the dyeing solution into the dyeing inner part 300 in the dyeing outer cylinder 200, and the driving component 400 drives the dyeing inner part 300 to rotate to dye the fabric. When only a small amount of fabric needs to be dyed, the distance between the two movable plates 610 on the adjustment component 600 is adjusted, and the fabric is placed on the electric dressing rod between the two movable plates 610. The infusion component 700 is controlled so that the solution is only input into the space between the two movable plates 610 to save the dyeing solution consumed by dyeing. At the same time, the distance between the two movable plates 610 can be adjusted according to the required degree of dyeing so that more or less dyeing solution can be accommodated in the dyeing space. The degree of fabric dyeing can be adjusted so that the dyeing machine can dye more fabrics requiring different degrees of dyeing, which significantly improves the applicability of the equipment and significantly reduces the solution consumed by dyeing, thereby saving more materials.

[0064] Embodiment 2:

[0065] like Figure 2 , Figure 3 As shown, the embodiment of the present application provides a solution-saving dyeing machine. In addition to the above technical features, the dyeing internal part 300 also includes:

[0066] The partition 310 is installed on the dyeing inner part 300 , and a plurality of the partitions 310 are provided. A plurality of through holes 311 are provided on the partition 310 .

[0067] The dyeing inner part 300 also includes a partition 310, which is installed on the dyeing inner part 300. There are several partitions 310, and several through holes 311 are provided on the partition 310. The partition 310 is installed around the axis of the dyeing inner part 300. The partition 310 is used to separate the fabrics that need to be dyed to avoid the fabrics being mixed together and affecting the dyeing, so that the fabrics can be dyed more comprehensively. The through holes 311 are used for the dyeing solution to circulate between the compartments, which significantly reduces the consumption of the dyeing solution.

[0068] Embodiment 3:

[0069] like Figure 2 , Figure 3 As shown, the embodiment of the present application provides a solution-saving dyeing machine. In addition to the above technical features, the dyeing internal part 300 also includes:

[0070] A stirring shaft 320, wherein the stirring shaft 320 is mounted on the dyeing inner part 300;

[0071] The stirring member 330 is installed on the stirring shaft 320 .

[0072] The dyeing inner part 300 also includes a stirring shaft 320 and a stirring member 330. The stirring shaft 320 is installed on the dyeing inner part 300, and the stirring member 330 is installed on the stirring shaft 320. There are a plurality of stirring shafts 320 and stirring members 330. The stirring shaft 320 is driven to drive the stirring member 330 to swing back and forth within a certain range, so as to beat the fabric placed on the electric telescopic clothes hanger, so that the fabric dyeing is more comprehensive and more uniform, and at the same time, the fuel consumption is further reduced.

[0073] Embodiment 4:

[0074] like Figure 1 , Figure 2 , Figure 5 As shown, the embodiment of the present application provides a solution-saving dyeing machine. In addition to the above technical features, the driving component 400 also includes:

[0075] A rotating shaft 410, wherein the rotating shaft 410 is installed on the dyeing inner part 300;

[0076] A main motor 420, wherein the main motor 420 is mounted on the rotating shaft 410;

[0077] A transmission wheel 430, wherein the transmission wheel 430 is mounted on the stirring shaft 320;

[0078] A stirring motor 440, wherein the stirring motor 440 is mounted on the transmission wheel 430;

[0079] The transmission belt 450 is installed on the transmission wheel 430 .

[0080] When it is necessary to drive the dyeing inner part 300 to rotate, the main motor 420 is started, the main motor 420 drives the rotating shaft 410 to rotate, and the rotating shaft 410 drives the dyeing inner part 300 to rotate. The rotation of the dyeing inner part 300 can make the dyeing solution dye the fabric more evenly, and the dyeing solution can circulate with the rotation, so that the dyeing solution consumption is smaller. At the same time, the stirring motor 440 drives the transmission wheel 430, and the transmission wheels 430 and the transmission wheels 430 are transmitted through the transmission belt 450. The transmission wheel 430 drives the stirring shaft 320 to rotate so that the stirring member 330 swings back and forth. While completing the dyeing work, the quality of dyeing is improved. The automatic swinging stirring member 330 makes stirring the solution and beating the fabric more convenient and efficient, thereby improving the efficiency and quality of dyeing.

[0081] Embodiment 5:

[0082] like Figure 1 , Figure 3 As shown, the embodiment of the present application provides a solution-saving dyeing machine. In addition to the above technical features, the disassembly assembly 500 includes:

[0083] A screw rod 510, wherein the screw rod 510 is installed on the dyeing outer cylinder 200;

[0084] A guide rod 540, wherein the guide rod 540 is installed on the dyeing outer cylinder 200;

[0085] A movable block 520, wherein the movable block 520 is movably connected to the dyeing inner part 300, and the movable block 520 cooperates with the screw rod 510;

[0086] The sealing cover 530 is installed on the movable block 520 .

[0087] When the equipment completes dyeing or the fabric needs to be dyed, the fabric needs to be put into or taken out of the dyeing inner part 300, the screw rod 510 starts to work, and the movable block 520 drives the dyeing inner part 300 to move on the screw rod 510 under the guidance of the guide rod 540 until the electric telescopic dressing rod 620 on the dyeing inner part 300 is not blocked by the dyeing outer cylinder 200. After the fabric is put in or taken out, the screw rod 510 works to reset the dyeing inner part 300, making the removal of the fabric more convenient and efficient. The sealing cover 530 is used to close the dyeing outer cylinder 200 to prevent the dyeing solution from overflowing, making the dyeing work more stable and safe.

[0088] Embodiment 6:

[0089] like Figure 1 , Figure 3 , Figure 4As shown, the embodiment of the present application provides a solution-saving dyeing machine. In addition to the above technical features, the infusion assembly 700 includes:

[0090] The liquid inlet pipe 710 is installed on the dyeing inner part 300, and a plurality of liquid inlet valves 711 are arranged in the liquid inlet pipe 710.

[0091] The infusion component 700 includes a liquid inlet tube 710, and the liquid inlet tube 710 is installed on the dyeing inner part 300. A plurality of liquid inlet valves 711 are arranged in the liquid inlet tube 710. When dyeing work only needs to be performed in the area between the two movable plates 610, only the liquid inlet valve 711 between the two movable plates 610 is opened to output the dyeing solution, so that the consumption of the dyeing solution is significantly reduced. At the same time, the number of liquid inlet valves 711 opened can be changed according to the different dyeing degrees to control the amount of dyeing solution input, so that the dyeing equipment is more applicable.

[0092] Embodiment 7:

[0093] like Figure 1 As shown, the embodiment of the present application provides a solution-saving dyeing machine. In addition to the above technical features, the working frame 100 includes:

[0094] The anti-slip layer 110 is installed on the working frame 100 .

[0095] The work frame 100 includes an anti-skid layer 110, which is installed on the work frame 100. When the dyeing machine is working, it is often necessary to connect various pipes and lines. The anti-skid layer 110 prevents the equipment from deflecting due to internal rotation of the equipment during operation, making the equipment work safer and more stable.

[0096] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0097] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A solution-saving dyeing machine, comprising a working frame (100), characterized in that , also includes: A dyeing outer cylinder (200), wherein the dyeing outer cylinder (200) is installed on the working frame (100); A dyeing inner part (300), wherein the dyeing inner part (300) is installed in the dyeing outer cylinder (200); A driving assembly (400), wherein the driving assembly (400) is installed on the dyeing inner part (300); A disassembly component (500), wherein the disassembly component (500) is installed on the dyeing inner part (300); An adjustment component (600), wherein the adjustment component (600) is installed on the dyeing inner part (300); An infusion assembly (700), wherein the infusion assembly (700) is installed on the dyeing inner part (300); The adjustment component (600) comprises a movable plate (610) and an electric telescopic dressing rod (620), wherein one end of the electric telescopic dressing rod (620) is mounted on the movable plate (610), the other end is mounted on the dyeing inner part (300), and the other end is mounted on the movable plate (610).

2. A solution-saving dyeing machine according to claim 1, characterized in that: The dyeing internal part (300) further includes: A partition (310), wherein the partition (310) is installed on the dyeing inner part (300), a plurality of the partitions (310) are provided, and a plurality of through holes (311) are provided on the partition (310).

3. A solution-saving dyeing machine according to claim 2, characterized in that: The dyeing internal part (300) further includes: A stirring shaft (320), wherein the stirring shaft (320) is installed on the dyeing inner part (300); A stirring member (330), wherein the stirring member (330) is installed on the stirring shaft (320).

4. A solution-saving dyeing machine according to claim 3, characterized in that: The drive assembly (400) further comprises: A rotating shaft (410), wherein the rotating shaft (410) is installed on the dyeing inner part (300); A main motor (420), wherein the main motor (420) is mounted on the rotating shaft (410); A transmission wheel (430), wherein the transmission wheel (430) is mounted on the stirring shaft (320); A stirring motor (440), wherein the stirring motor (440) is mounted on the transmission wheel (430); A transmission belt (450) is installed on the transmission wheel (430).

5. A solution-saving dyeing machine according to claim 4, characterized in that: The disassembly assembly (500) comprises: A screw rod (510), wherein the screw rod (510) is installed on the dyeing outer cylinder (200); A guide rod (540), wherein the guide rod (540) is installed on the dyeing outer cylinder (200); A movable block (520), wherein the movable block (520) is movably connected to the dyeing inner part (300), and the movable block (520) is matched with the screw rod (510); A sealing cover (530), wherein the sealing cover (530) is installed on the movable block (520).

6. A solution-saving dyeing machine according to claim 5, characterized in that: The infusion assembly (700) comprises: A liquid inlet pipe (710), wherein the liquid inlet pipe (710) is installed on the dyeing inner part (300), and a plurality of liquid inlet valves (711) are arranged in the liquid inlet pipe (710).

7. A solution-saving dyeing machine according to claim 6, characterized in that: The working frame (100) comprises: An anti-slip layer (110), wherein the anti-slip layer (110) is installed on the working frame (100).