Battery replacement tent and overall frame thereof

Abstract

The utility model relates to a battery changing tent and an integral frame thereof, and belongs to the technical field of small outdoor special buildings. According to the scheme, the device comprises a plurality of vertical columns vertically fixed to a foundation along the same straight line, cross beams are fixed to the top ends of the vertical columns through connecting pieces and bolts, and the top ends of the adjacent vertical columns are fixedly connected through the cross beams; transverse supporting beams are further fixed to the top ends of the vertical stand columns in the direction perpendicular to the cross beams through connecting pieces and bolts, and the transverse supporting beams integrally form a tent top frame. According to the integral frame of the tent, all the parts are pre-machined long-rod-shaped parts, the parts are fixedly connected through the bolts, transportation and field installation are facilitated, the welding procedure in the machining process is reduced, and the machining and transportation efficiency is improved.

Description

Technical Field

[0001] The utility model relates to a battery-exchange tent and an integral frame thereof, belonging to the technical field of small outdoor special buildings. Background Art

[0002] At present, the construction scale of new energy heavy-duty truck battery swap stations in my country is constantly expanding, so it is necessary to shorten the construction period of heavy-duty truck battery swap stations. In order to speed up their construction, the construction mode of "standard distribution battery swap stations" has gradually emerged. Through the "standardization, factory processing, and assembly construction" solution, the rapid promotion and application of heavy-duty truck battery swap stations can be achieved.

[0003] The battery swap tent in the heavy truck battery swap station is composed of a charging side cabin, a battery swap side cabin, a monitoring room, and a rain shelter. The main function of the rain shelter is to block rain and snow, etc., and the load-bearing requirements are relatively low.

[0004] The traditional canopy structure uses welding to form a frame structure, with cold-rolled steel plates or tempered glass laid on the top and sides. It has problems such as low processing efficiency, difficult transportation, and excessive weight of the canopy, which leads to a waste of resources.

[0005] The Chinese utility model patent authorization announcement document with announcement number CN205637665U discloses a convenient assembled canopy. The solution uses cold-rolled galvanized sheet or galvanized steel pipe to weld to form a reinforcement frame of the left, right, back plate and top, and acrylic sheet or PC sheet is covered on the reinforcement frame to form a left component, a right component, a top component and a back plate component, etc., and pre-embeds mounting nuts at the connection of the left component, the right component, the top component and the back plate component, and connects them with connecting bolts matching the mounting nuts, so as to form a relatively closed canopy structure with one side open, providing protection for the equipment installed inside.

[0006] This solution takes the form of components and uses lighter acrylic or PC masks to reduce the overall weight. At the same time, different components are connected by bolts, which improves the convenience of transportation and installation to a certain extent. However, this solution still requires welding of each component, and the processing efficiency is still low. Transportation must at least meet the loading and fixing requirements of each component, which is still not convenient enough. Utility Model Content

[0007] The purpose of the utility model is to provide an overall frame of a battery-swap tent to solve the problems of low processing efficiency and inconvenient transportation of tent frames in the prior art; and also to provide a battery-swap tent to solve the problem of low construction efficiency of existing battery-swap tents.

[0008] To achieve the above purpose, the solution of the utility model includes:

[0009] The utility model provides a technical solution for the overall frame of a battery-exchange tent, comprising a plurality of vertical columns vertically fixed on a foundation along the same straight line, wherein the top ends of the vertical columns are fixed with cross beams via connectors and bolts, and the top ends of adjacent vertical columns are fixedly connected via the cross beams; the top ends of the vertical columns are also fixed with transverse support beams via connectors and bolts in a direction perpendicular to the cross beams, and the transverse support beams constitute the top frame of the tent as a whole.

[0010] Furthermore, the connecting member includes a first mounting surface and a second mounting surface at a certain angle, the first mounting surface is used to be fixed to the top side of the vertical column, and the second mounting surface is used to be fixed to the end side of the beam or the transverse support beam by bolts.

[0011] Furthermore, transverse connecting beams are fixed by bolts at set intervals between the transverse support beams along the extending direction of the transverse support beams.

[0012] Furthermore, a column connecting beam is fixed between the vertical columns at a middle position of the height of the vertical columns by bolts.

[0013] The utility model provides a technical solution for a battery exchange tent, including an overall frame and a top panel covering the top frame of the overall frame, the overall frame including a plurality of vertical columns vertically fixed on a foundation along the same straight line, the top ends of the vertical columns are fixed with cross beams by connecting pieces and bolts, and the top ends of adjacent vertical columns are fixedly connected by the cross beams; the top ends of the vertical columns are also fixed with transverse support beams by connecting pieces and bolts in a direction perpendicular to the cross beams, and the transverse support beams constitute the top frame as a whole.

[0014] Furthermore, the connecting member includes a first mounting surface and a second mounting surface at a certain angle, the first mounting surface is used to be fixed to the top side of the vertical column, and the second mounting surface is used to be fixed to the end side of the beam or the transverse support beam by bolts.

[0015] Furthermore, transverse connecting beams are fixed by bolts at set intervals between the transverse support beams along the extending direction of the transverse support beams.

[0016] Furthermore, a column connecting beam is fixed between the vertical columns at a middle position of the height of the vertical columns by bolts.

[0017] Furthermore, the vertical columns as a whole constitute a side frame of the overall frame, and the side frame is covered with a side panel.

[0018] Furthermore, the top panel and the side panels are polycarbonate panels.

[0019] The beneficial effects of the utility model are:

[0020] 1. The overall frame of the tent of the utility model uses pre-processed long rod-shaped parts for all parts, which are fixed and connected by bolts, which is convenient for transportation and on-site installation, reduces the welding process in the processing process, and improves the processing and transportation efficiency.

[0021] 2. Structurally, a connecting beam is added between the vertical column and the horizontal support beam. The connecting beam is also a long rod-shaped component and is fixed and installed by bolts. Without increasing the difficulty of transportation and on-site installation, the structural reliability of the tent frame is further increased.

[0022] 3. The panels covering the top and sides of the tent are made of polycarbonate instead of tempered glass or cold-rolled steel plates, which solves the problem of excessive weight of existing industrial rainproof awnings and reduces material costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is the overall frame structure diagram of the battery-changing tent in Example 1 of the utility model;

[0024] Figure 2 It is a structural diagram of the vertical column 5 in Embodiment 1 of the utility model;

[0025] Figure 3 This is a structural diagram of the column connecting beam 6 in Embodiment 1 of the present utility model;

[0026] Figure 4 It is a structural diagram of the assembly connector 2 in Embodiment 1 of the utility model;

[0027] Figure 5 This is a schematic diagram of the structure of the top of the overall frame of the battery-exchange tent in Example 1 of the present utility model;

[0028] Figure 6 This is a schematic diagram of the battery-changing tent in Embodiment 1 of the present utility model;

[0029] Figure 7 It is a structural diagram of the vertical column 5 in Example 3 of the utility model.

[0030] These include: 1. Horizontal support beam; 11. Light strip; 2. Assembly connector; 21. First connection surface; 22. Second connection surface; 201. Fixed connection hole; 3. Horizontal beam; 4. Horizontal connecting beam; 5. Vertical column; 51. Vertical column base; 511. Bottom plate; 512. Reinforcement rib; 52. Column mounting hole; 53. Plug plate; 54. Mounting rectangular hole; 55. Bolt hole; 6. Column connecting beam; 61. Rectangular tubular body; 62. Column connecting plate; 7. Foundation; 8. Top panel; 9. Side panel. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0032] The idea of ​​the utility model is that the tent is entirely made of on-site assembled column and beam structures, which are assembled on-site through mutual cooperation between the structures and bolt fixation to form an overall tent frame including a back frame and a top frame that meets the structural strength requirements, and then a lightweight panel is covered on the frame to complete the construction of the tent.

[0033] Since all structural parts are columns, beams and other connecting structures of uniform specifications before leaving the factory, there is no need to weld to form frame assemblies, which greatly improves production and processing efficiency. At the same time, transportation is mainly for long-rod structural parts, and loading and fixing are more convenient and easier than welded plate frames. In addition, the space utilization rate is greatly improved compared to the frame structure after the rod-type parts are densely stacked.

[0034] At the same time, after the overall frame of the tent is assembled, the structural coordination between the parts ensures the firmness and reliability of the overall frame of the tent. Finally, the frame is covered with lightweight panels to achieve the lightweight of the battery-swap tent.

[0035] The battery swap tent of the utility model has high processing efficiency, convenient transportation and high space utilization, is suitable for the current rapid construction needs of large-scale battery swap tents, and reduces the construction cost of the battery swap tents as a whole.

[0036] Embodiment 1:

[0037] like Figure 1 The embodiment shown provides an overall frame of a battery exchange tent, and the entire frame is built on a precast concrete foundation 7 that meets certain standards, including vertical columns 5 and column connecting beams 6 between the vertical columns 5, cross beams 3, transverse support beams 1, and transverse connecting beams 4 between the transverse support beams.

[0038] Among them, the vertical column 5 is fixed to the foundation 7 through the vertical column base 51 at the bottom thereof. Specifically, bolts can be embedded in the concrete foundation 7 as anchor points. The embedded bolts pass through the fixing holes on the vertical column base 51, and the vertical column base 51 is fixed to the foundation 7 through nuts; the vertical column 5 is fixedly connected to the crossbeam 3 and the transverse support beam 1 through prefabricated assembly connectors 2, and the crossbeam 3 is fixed to the top of the vertical column 5 through the assembly connector 2, so as to maintain the vertical state of the vertical column 5, maintain the parallelism between the vertical columns 5, and maintain the top spacing to meet the design requirements, so as to maintain the stability of the structure between the vertical columns 5 as a whole. At the same time, a column connecting beam 6 is set in the middle position of the vertical column 5 in the height direction.

[0039] Specifically, the vertical column 5 is as follows Figure 2As shown, the whole is in a rectangular tube shape, with a bottom plate 511 of the vertical column base 51 welded on the end surface at the bottom, and a reinforcing rib 512 welded and fixed between the upper side of the bottom plate 511 and the side wall of the vertical column 5. A column mounting hole 52 is opened on the side of the middle of the vertical column 5 adjacent to other vertical columns, which is used to fix the column connecting beam 6 through the column connecting plates 62 welded at both ends of the column connecting beam 6.

[0040] Column connecting beam 6 Figure 3 As shown, it includes a rectangular tubular body 61 and a column connecting plate 62 welded at both ends. The column mounting hole 52 opened in the middle of the vertical column 5 is provided with an internal thread, and the column connecting beam 6 is fixed at the middle position between two adjacent vertical columns 5 by passing a bolt through the mounting hole on the column connecting plate 62.

[0041] Back to Figure 2 The vertical column 5 shown in the figure has a plug plate 53 sealed and welded on the square hole at the top of the rectangular tube-shaped vertical column 5 to prevent water from entering and accumulating in the vertical column 5. An assembly connector 2 is fixed on the side corresponding to the connected cross beam 3 and the horizontal support beam 1 at the top of the vertical column 5. The assembly connector 2 is as shown in FIG. Figure 4 As shown, it includes two connection surfaces, a first connection surface 21 and a second connection surface 22, wherein a fixed connection hole 201 is provided on the first connection surface 21. When the vertical column 5 is produced and processed, the second connection surface 22 is welded to the top side of the vertical column 5, and the first connection surface 21 is used to be fixedly connected with the cross beam 3 or the transverse support beam 1 by bolts through the corresponding fixed connection hole 201 during on-site installation.

[0042] As another embodiment, a fixing hole may also be provided on the second connection surface 22 , and the assembly connector 2 may be fixed to the corresponding side surface of the top of the vertical column 5 by bolts during on-site installation.

[0043] like Figure 5 As shown, fixed installation holes corresponding to the fixed connection holes 201 are opened on the side surfaces of the two ends of the beam 3, nuts are pre-embedded in the fixed installation holes, and the assembly connector 2 is fixed to the beam 3 by passing bolts through the fixed connection holes 201, thereby fixing each two adjacent vertical columns 5 at the top through the beam 3.

[0044] A fixing installation hole corresponding to the fixing connection hole 201 is opened on the side surface of one end of the transverse support beam 1, and a nut is pre-embedded in the fixing installation hole. The assembly connecting part 2 is fixed to the transverse support beam 1 by passing bolts through the fixing connection hole 201, so that the transverse support beam 1 is fixed horizontally to the top of the vertical column 5.

[0045] On both sides of the horizontal direction of the transverse support beam 1 (the transverse support beam 1 located at the outermost side has only one side facing inward), transverse beam mounting holes are provided at a certain interval, which are used to fix the transverse connecting beam 4 through the transverse connecting plates 42 welded at both ends of the transverse connecting beam 4. The transverse beam mounting holes are provided with internal threads, and the transverse connecting beam 4 is fixed between two adjacent transverse support beams 1 by passing bolts through the mounting holes on the transverse connecting plates 42. Any number of transverse connecting beams 4 can be arranged between the transverse support beams 1 as needed; generally speaking, the transverse connecting beam 4 corresponds to the panel covered on the top.

[0046] The structure and fixing installation method of the transverse connecting beam 4 are similar to those of the column connecting beam 6. For the specific structure, please refer to Figure 3 .

[0047] A light strip 11 is installed on the downward side of the transverse support beam 1 for lighting the interior of the tent.

[0048] like Figure 1 After the overall frame of the battery swap tent is assembled on site, Figure 6 As shown, a top panel 8 is laid on the top side facing upward, and a side panel 9 is covered on the side of the vertical column 5 facing outward, thereby forming the battery-exchanging tent of the utility model.

[0049] Embodiment 2:

[0050] The present embodiment provides an assembled lightweight battery exchange tent, which has the same structure as the battery exchange tent in Example 1, and mainly includes a frame composed of vertical columns, horizontal beams, transverse support beams, and connecting beams (including vertical column connecting beams and transverse connecting beams). The vertical columns, horizontal beams, transverse support beams, and connecting beams of the frame are processed and necessary welded before leaving the factory, and a bolt-based assembly connection method is adopted during on-site installation.

[0051] The top panel 8 and the side panel 9 can be made of lightweight acrylic panels or PC endurance panels. In this embodiment, 10 mm thick endurance panels are laid on the top and outer sides of the frame.

[0052] In this embodiment, the vertical column adopts a square tube with a specification of 100*100*3 (mm, cross-section length × cross-section width × thickness, the same below) to weld the vertical column base and assembly connector, and the assembly connector is made of 4mm cold-rolled steel plate by bending; the cross beam and transverse support beam both adopt a square tube with a specification of 100*100*3, and the connecting beam adopts a square tube with a specification of 50*50*3 as the main body and then welds connecting plates at both ends. The vertical column, cross beam, transverse support beam, and connecting beam are connected by M12 bolt groups, which reduces the amount of welding processing before leaving the factory.

[0053] In addition, the canopy is assembled on site. The vertical columns, beams, transverse support beams and connecting beams are all long rod-shaped parts, which solves the problem of inconvenient transportation. After the canopy frame is assembled, 10mm thick endurance plates are laid on the upper and side parts. The endurance plates are fixed to the frame with self-tapping screws and then sealed with sealant. Compared with laying cold-rolled steel plates or tempered glass, the overall weight is reduced and material costs are saved.

[0054] Embodiment 3:

[0055] The difference between this embodiment and the first embodiment is only in the fixing and installation method of the column connecting beam and the transverse connecting beam. Figure 7 As shown, the middle of the vertical column 5 in this embodiment no longer uses the column mounting hole 52 and the column connecting plate 62 to fix the column connecting beam 6 by bolts, but a mounting rectangular hole 54 is opened in the middle of one side adjacent to other vertical columns 5 for the rectangular tubular body 61 of the column connecting beam 6 to pass through. The two vertical columns 5 located at the outermost sides are provided with a mounting rectangular hole 54 at least on one side of the middle part facing inward.

[0056] The column connecting beam 6 no longer has column connecting plates 62 welded at both ends of its rectangular tubular body 61, and its length is equivalent to the distance between the outer walls of the two outermost vertical columns 5. Before fixing the vertical columns 5 on the foundation 7, the column connecting beam 6 is passed through each vertical column 5 in turn through the installation rectangular holes 54, and the two ends are respectively inserted into the installation rectangular holes 54 opened on the inner side of the two outermost vertical columns 5. Bolt holes 55 are opened on the side of the vertical column 5 facing the inside and outside of the tent. The bolt holes 55 and the fixing holes starting from the corresponding positions of the column connecting beam 6 are passed through, and the column connecting beam 6 is fixed to each vertical column 5 by fixing bolts perpendicular to the vertical column 5 and the column connecting beam 6.

[0057] Similarly, the transverse support beam 1 and the transverse connecting beam 4 can also adopt a similar structure to realize the fixed connection between the transverse connecting beam 4 and each transverse support beam 1. The specific structure and installation method are the same as the structure and fixed installation method of the vertical column 5 and the column connecting beam 6 in the present embodiment, and will not be repeated in this embodiment.

Claims

1. An overall frame of a battery-exchange tent, characterized in that: It comprises a plurality of vertical columns fixed vertically on the foundation along the same straight line, wherein the top ends of the vertical columns are fixed with cross beams by connecting pieces and bolts, and the top ends of adjacent vertical columns are fixedly connected by the cross beams; the top ends of the vertical columns are also fixed with transverse support beams by connecting pieces and bolts in a direction perpendicular to the cross beams, and the transverse support beams constitute the top frame of the tent as a whole.

2. The overall frame of the battery exchange tent according to claim 1 is characterized in that: The connecting member includes a first mounting surface and a second mounting surface at a certain angle, wherein the first mounting surface is used to be fixed to the top side surface of the vertical column, and the second mounting surface is used to be fixed to the end side surface of the crossbeam or the transverse support beam by bolts.

3. The overall frame of the battery exchange tent according to claim 1 is characterized in that: The transverse supporting beams are fixed with transverse connecting beams by bolts at set intervals along the extending direction of the transverse supporting beams.

4. The overall frame of the battery exchange tent according to claim 1 is characterized in that: A column connecting beam is fixed between the vertical columns at the middle position of the vertical column height by bolts.

5. A battery-exchange tent, comprising an integral frame and a top panel covering the top frame of the integral frame, characterized in that: The overall frame includes a plurality of vertical columns fixed vertically on the foundation along the same straight line, the top ends of the vertical columns are fixed with cross beams by connecting pieces and bolts, and the top ends of adjacent vertical columns are fixedly connected by the cross beams; the top ends of the vertical columns are also fixed with transverse support beams by connecting pieces and bolts in a direction perpendicular to the cross beams, and the transverse support beams constitute the top frame as a whole.

6. The battery exchange tent according to claim 5, characterized in that: The connecting member includes a first mounting surface and a second mounting surface at a certain angle, wherein the first mounting surface is used to be fixed to the top side surface of the vertical column, and the second mounting surface is used to be fixed to the end side surface of the crossbeam or the transverse support beam by bolts.

7. The battery exchange tent according to claim 5, characterized in that: The transverse supporting beams are fixed with transverse connecting beams by bolts at set intervals along the extending direction of the transverse supporting beams.

8. The battery exchange tent according to claim 5, characterized in that: A column connecting beam is fixed between the vertical columns at the middle position of the vertical column height by bolts.

9. The battery exchange tent according to claim 5, characterized in that: The vertical columns as a whole constitute the side frames of the overall frame, and the side frames are covered with side panels.

10. The battery exchange tent according to claim 9, characterized in that: The top panel and the side panels are polycarbonate panels.

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