Concrete gravel wastewater recycling system
By introducing multi-layer filter mesh and buffer mechanism into the concrete sand and gravel wastewater recycling system, the problems of flushing damage and low collection efficiency of existing systems are solved, and efficient wastewater recycling and extended device service life are achieved.
Patent Information
- Application Number
- CN202420867535.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing concrete sand and gravel wastewater recycling system is prone to damage during the flushing process, and the collection efficiency is low, resulting in waste of water resources and small recovery rate.
A system is designed including a circulation box, feed hopper, conveying chamber, filter mechanism, intercepting assembly, stabilizing assembly, collection mechanism and buffering mechanism, through components such as No. 2 filter, water guide, No. 3 filter and torque spring. Achieve efficient interception and filtration of wastewater, avoid crushed materials to damage the device, and improve recovery rate and service life.
It improves the wastewater circulation and collection efficiency, reduces the damage rate of the device, extends the service life, and minimizes the crushed material content through multi-layer filters and buffer mechanisms, and improves the water resource recovery rate.
Smart Images

Figure CN222173285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater treatment, in particular to a concrete sand and gravel wastewater circulation recovery system. Background Art
[0002] Concrete mixing plants will produce residual concrete during the production process. The residual concrete adheres to the inner wall of the mixing plant. If it is not cleaned for a long time, the concrete will solidify, affecting subsequent production. In addition, the solidified concrete is not convenient for subsequent processing, resulting in a waste of resources, increased enterprise costs, and damage to the environment.
[0003] According to the search, Chinese patent literature, announcement number: CN214266181U, discloses a concrete sand and gravel wastewater recycling system, which uses a small amount of external water to flush the concrete mixing station discharge bin, and the concrete residue falls from the feed port to the material screen, and the material screen is driven to vibrate by the vibration device, and the gravel in the concrete residue is concentrated and recycled through the stone outlet; the fine sand and wastewater in the concrete residue pass through the material screen and fall on the fine sand transport device, and the fine sand is transported to the sand outlet for recycling through the fine sand transport device; the wastewater falls to the bottom of the casing, and under the action of the liquid pump, the wastewater is passed along the liquid outlet through the flushing pipe to the concrete mixing station discharge bin; water resources are reused, reducing the waste of water resources when recycling concrete sand and gravel wastewater. However, during the use process, after the concrete sand and gravel are flushed, the wastewater directly discharged to the vibration device and the conveyor belt will cause impact, which will easily lead to a reduction in service life or damage to the device in the long run, and in the process of wastewater collection, the overall wastewater collection efficiency is low, which causes the wastewater to be discharged together with the crushed materials, resulting in waste of water resources and a low recovery rate. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a concrete sand and gravel wastewater circulation recovery system, which has the advantages of high wastewater circulation collection efficiency, convenient maintenance and cleaning, and at the same time has a buffering effect, reducing the damage rate of the device during the wastewater collection process and increasing the service life of the device, thereby solving the above-mentioned technical problems.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a concrete sand and gravel wastewater recycling system, comprising a base, a circulation box is fixedly installed on the top side of the base, a feeding hopper is fixedly installed on the top side of the circulation box, a conveying cavity is opened on the top side of the circulation box, a filtering mechanism is arranged on the inner side of the conveying cavity, an intercepting component and a stabilizing component are respectively arranged on the lower end of the inner side of the conveying cavity, a pump is connected to the right side of the circulation box through a pipeline, a fixed plate is arranged on the rear side of the circulation box, a mesh conveyor belt and a buffer mechanism are respectively arranged on the opposite sides of the fixed plate, a collecting mechanism is respectively arranged on the left and right sides of the circulation box, and a No. 1 filter is fixedly installed between the fixed plate and the circulation box.
[0008] Preferably, the filtering mechanism includes a No. 2 filter screen and a water guide groove, and the No. 2 filter screen is respectively arranged on the left and right sides of the conveying cavity, and a plurality of water guide grooves are opened between the No. 2 filter screen and the collecting mechanism.
[0009] Through the above technical scheme, during use, the No. 2 filter screen is helpful to intercept and filter the waste in the wastewater, and then the wastewater is transported to the collection mechanism through the water guide trough, thereby improving the wastewater recovery rate and reducing the wastewater content adhering to the outside of the waste.
[0010] Preferably, the collecting mechanism includes an installation cavity, a collecting box, a No. 3 filter and a water outlet hole. The collecting box is movably installed on the inner side of the installation cavity, the No. 3 filter is fixedly installed on the inner side of the collecting box, and a plurality of groups of equidistantly arranged water outlet holes are provided on the bottom side of the installation cavity.
[0011] Through the above technical solution, during the water collection process, after the wastewater enters the collection box, it is filtered twice under the action of the No. 3 filter, which is helpful to avoid the circulation of smaller impurities contained in the wastewater, resulting in a reduction in the service life of the pump. At the same time, it is convenient to pull out the collection box to clean the impurities.
[0012] Preferably, the interception assembly includes interception plate 1, interception plate 2 and a mounting shaft, and the mounting shafts are fixedly installed on the front side and rear side of interception plate 1 and interception plate 2 close to one end of the conveying cavity, respectively, a torque spring is arranged between the mounting shaft and the conveying cavity, and the mounting shaft is movably installed on the inner side of the conveying cavity.
[0013] Through the above technical solution, when the crushed materials inside the conveying chamber reach a certain weight, interception plate 1 and interception plate 2 flip downward to release the crushed materials, which fall on the top side of the buffer plate and are then transported out of the circulation box through the conveyor belt for centralized processing. After the crushed materials are released, interception plate 1 and interception plate 2 are reset under the action of the torque spring to facilitate continued interception.
[0014] Preferably, the stabilizing component includes a mounting plate, a connecting shaft one, a movable rod, a rotating block and a connecting shaft two, the connecting shaft one is fixedly mounted between the mounting plates, the connecting shaft two is fixedly mounted between the rotating blocks, a movable rod is movably mounted on the outer sides of the connecting shaft two and the connecting shaft one, and there are always two groups of the stabilizing components, and the mounting plates are fixedly mounted on the bottom sides of the intercepting plate one and the intercepting plate two, respectively.
[0015] Through the above technical scheme, during the rotation of interception plate one and interception plate two, under the action of two sets of mounting plates, connecting shaft one, movable rod, rotating block and connecting shaft two, it is helpful to improve the stability of interception plate one and interception plate two when flipping, and it is also helpful to perform angle adjustment.
[0016] Preferably, the buffer mechanism includes a buffer plate, a slide groove, a slider and a buffer spring, the right end of the buffer plate is fixedly installed with a slide groove, the left side of the fixed plate is provided with a slide groove, the inner side of the slide groove is provided with a slider, and a buffer spring is fixedly installed between the slider and the slide groove.
[0017] Through the above technical solution, when the crushed materials fall on the buffer plate, the buffer plate slides and buffers under the action of the slide groove, the slider and the buffer spring, which helps to avoid the impact damage to the device caused by the falling crushed materials and improve the service life of the device.
[0018] Compared with the prior art, the utility model provides a concrete sand and gravel wastewater recycling system, which has the following beneficial effects:
[0019] 1. In the process of cleaning the mixing station, the utility model causes waste water and waste materials to fall into the feed hopper and enter the inner side of the conveying chamber, and then are intercepted by the interception plate 1 and the interception plate 2. At this time, the waste materials in the waste water are intercepted and filtered under the action of the No. 2 filter screen. Then the waste water is transported to the collection mechanism through the water guide trough, thereby improving the waste water recovery rate and reducing the waste water content adhered to the outside of the waste materials. Then, after the waste water enters the collection box, it is filtered twice under the action of the No. 3 filter screen, thereby preventing the circulation of smaller impurities contained in the waste water, resulting in a reduction in the service life of the pump. The waste water is collected to the bottom side of the circulation box through the water outlet hole, which is convenient for starting the pump to transport the waste water to the concrete mixing station discharge bin for recycling;
[0020] 2. In the utility model, when the crushed materials in the conveying chamber reach a certain weight, the interception plate 1 and the interception plate 2 flip downward to release the crushed materials, which fall on the top side of the buffer plate and are then transported out of the circulation box through the conveyor belt for centralized processing. After the crushed materials are released, the interception plate 1 and the interception plate 2 are reset under the action of the torque spring to facilitate continued interception;
[0021] 3. In the process of crushed materials falling onto the buffer plate of the utility model, the buffer plate slides and buffers under the action of the slide groove, the slider and the buffer spring, which is helpful to avoid the impact damage to the device caused by the falling crushed materials and improve the service life of the device. In addition, since the conveyor belt is a mesh structure, it is helpful to filter the crushed materials again and improve the wastewater recovery rate. At the same time, under the action of the No. 1 filter, it is helpful to filter the wastewater again, improve the recycling effect, and minimize the crushed material content. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the connection between the interception component and the stabilization component of the utility model;
[0025] Figure 4 For this utility model Figure 1 A is an enlarged structural diagram;
[0026] Figure 5 For this utility model Figure 1 The enlarged structural diagram at B in FIG.
[0027] Figure 6 For this utility model Figure 1 The enlarged structural diagram at C in the figure.
[0028] Among them: 1. base; 2. circulation box; 3. feed hopper; 4. conveying chamber; 5. filtering mechanism; 6. intercepting assembly; 7. stabilizing assembly; 8. pump; 9. collecting mechanism; 10. fixing plate; 11. conveyor belt; 12. buffer mechanism; 13. filter screen No. 1; 501. filter screen No. 2; 502. water guide trough; 901. installation chamber; 902. collecting box; 903. filter screen No. 3; 904. water outlet; 601. intercepting plate one; 602. intercepting plate two; 603. installation shaft; 701. installation plate; 702. connecting shaft one; 703. movable rod; 704. rotating block; 705. connecting shaft two; 1201. buffer plate; 1202. slide groove; 1203. slider; 1204. buffer spring. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Embodiment 1:
[0031] like Figure 1-6 As shown, the utility model provides a concrete sand and gravel wastewater recycling system, including a base 1, a circulation box 2 is fixedly installed on the top side of the base 1, a feeding hopper 3 is fixedly installed on the top side of the circulation box 2, a conveying chamber 4 is opened on the top side of the circulation box 2, a filtering mechanism 5 is arranged on the inner side of the conveying chamber 4, an intercepting component 6 and a stabilizing component 7 are respectively arranged at the lower end of the inner side of the conveying chamber 4, a pump 8 is connected to the right side of the circulation box 2 through a pipeline, a fixed plate 10 is arranged on the rear side of the circulation box 2, a mesh conveyor belt 11 and a buffer mechanism 12 are respectively arranged on the opposite sides of the fixed plate 10, a collecting mechanism 9 is respectively arranged on the left and right sides of the circulation box 2, and a No. 1 filter screen 13 is fixedly installed between the fixed plate 10 and the circulation box 2.
[0032] Specifically, the filtering mechanism 5 includes a No. 2 filter screen 501 and a water guide groove 502. The No. 2 filter screen 501 is respectively arranged on the left and right sides of the conveying chamber 4, and a plurality of water guide grooves 502 are provided between the No. 2 filter screen 501 and the collecting mechanism 9. The advantage is that the No. 2 filter screen 501 is conducive to intercepting and filtering the waste in the wastewater, and then the wastewater is conveyed to the collecting mechanism 9 through the water guide groove 502, thereby improving the wastewater recovery rate and reducing the wastewater content adhered to the outside of the waste.
[0033] Specifically, the collection mechanism 9 includes an installation cavity 901, a collection box 902, a No. 3 filter 903 and a water outlet 904. The collection box 902 is movably installed inside the installation cavity 901, and the No. 3 filter 903 is fixedly installed inside the collection box 902. The bottom side of the installation cavity 901 is provided with a plurality of groups of equidistantly arranged water outlets 904. The advantage is that after the wastewater enters the collection box 902, it is filtered twice under the action of the No. 3 filter 903, which is conducive to avoiding the circulation of smaller impurities contained in the wastewater, resulting in a reduction in the service life of the pump 8, and at the same time, it is convenient to pull out the collection box 902 to clean the impurities.
[0034] Specifically, the interception assembly 6 includes an interception plate 1 601, an interception plate 2 602 and a mounting shaft 603. The interception plate 1 601 and the interception plate 2 602 are respectively fixedly mounted with the mounting shaft 603 on the front side and the rear side of one end of the conveying chamber 4. A torque spring is arranged between the mounting shaft 603 and the conveying chamber 4, and the mounting shaft 603 is movably mounted on the inner side of the conveying chamber 4. The advantage is that the interception plate 1 601 and the interception plate 2 602 are turned downward, so that the crushed materials are released, and fall on the top side of the buffer plate 1201 and then transported out of the circulation box 2 through the conveyor belt 11 for centralized processing. After the crushed materials are released, the interception plate 1 601 and the interception plate 2 602 are reset under the action of the torque spring, which is convenient for continued interception.
[0035] Embodiment 2:
[0036] like Figure 1-6 As shown, as an improvement to the previous embodiment. Specifically, the stabilizing assembly 7 includes a mounting plate 701, a connecting shaft 1 702, a movable rod 703, a rotating block 704 and a connecting shaft 2 705. The connecting shaft 1 702 is fixedly installed between the mounting plates 701, the connecting shaft 2 705 is fixedly installed between the rotating blocks 704, and the movable rod 703 is movably installed outside the connecting shaft 2 705 and the connecting shaft 1 702. The stabilizing assembly 7 is always provided with two groups, and the mounting plates 701 are fixedly installed on the bottom sides of the intercepting plate 1 601 and the intercepting plate 2 602, respectively. The advantage is that the two groups of mounting plates 701, the connecting shaft 1 702, the movable rod 703, the rotating block 704 and the connecting shaft 2 705 are conducive to improving the stability of the intercepting plate 1 601 and the intercepting plate 2 602 when flipping, and are also conducive to the angle adjustment.
[0037] Specifically, the buffer mechanism 12 includes a buffer plate 1201, a slide groove 1202, a slider 1203 and a buffer spring 1204. The right end of the buffer plate 1201 is fixedly mounted with the slide groove 1202. The left side of the fixed plate 10 is provided with the slide groove 1202. The slider 1203 is arranged inside the slide groove 1202. The buffer spring 1204 is fixedly mounted between the slider 1203 and the slide groove 1202. The advantage is that when the crushed material falls on the buffer plate 1201, the buffer plate 1201 performs sliding buffering under the action of the slide groove 1202, the slider 1203 and the buffer spring 1204, which is conducive to avoiding the impact of the crushed material falling to damage the device and improving the service life of the device.
[0038] When in use, the device is pushed to the bottom of the concrete mixing station discharge bin, and then the water outlet end of the pump 8 is connected to the concrete mixing station discharge bin through a pipeline. Then, in the process of cleaning the mixing station, waste water and waste materials fall into the feed hopper 3 and enter the inner side of the conveying chamber 4, and are intercepted by the interception plate 1 601 and the interception plate 2 602. At this time, under the action of the second filter screen 501, it is beneficial to intercept and filter the waste materials in the waste water. Then, the waste water is transported to the collection mechanism 9 through the water guide trough 502, thereby improving the waste water recovery rate and reducing the waste material outflow. The wastewater content adhered to the side, and then after the wastewater enters the collection box 902, it is filtered twice under the action of the third filter screen 903, which is beneficial to avoid the circulation of smaller impurities contained in the wastewater, resulting in a reduction in the service life of the pump 8. The wastewater is then collected to the bottom side of the circulation box 2 through the water outlet 904, which is convenient for starting the pump 8 to transport the wastewater to the concrete mixing station discharge bin for recycling. Then, when the crushed materials in the conveying chamber 4 reach a certain weight, the interception plate 1 601 and the interception plate 2 602 are flipped downward to release the crushed materials and drop them. The debris falls on the top side of the buffer plate 1201 and is then transported out of the circulation box 2 through the conveyor belt 11 for centralized processing. After the debris is released, the interception plate 1 601 and the interception plate 2 602 are reset under the action of the torque spring to facilitate continued interception. When the debris falls on the buffer plate 1201, the buffer plate 1201 slides and buffers under the action of the slide 1202, the slider 1203 and the buffer spring 1204, which helps to avoid the impact of the falling debris to damage the device and improve the service life of the device. In addition, since the conveyor belt 11 is a mesh structure The structure is conducive to filtering the broken materials again and improving the waste water recovery rate. At the same time, under the action of the No. 1 filter 13, it is conducive to filtering the waste water again, improving the recycling effect and reducing the broken material content to the greatest extent. During the rotation of the interception plate 1 601 and the interception plate 2 602, under the action of the two sets of mounting plates 701, the connecting shaft 1 702, the movable rod 703, the rotating block 704 and the connecting shaft 2 705, it is conducive to improving the stability of the interception plate 1 601 and the interception plate 2 602 when flipping, and it is also conducive to the angle adjustment.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete sand and gravel wastewater recycling system, comprising a base (1), characterized in that: A circulation box (2) is fixedly mounted on the top side of the base (1), a feed hopper (3) is fixedly mounted on the top side of the circulation box (2), a conveying chamber (4) is opened on the top side of the circulation box (2), a filtering mechanism (5) is arranged on the inner side of the conveying chamber (4), an intercepting component (6) and a stabilizing component (7) are arranged at the lower end of the inner side of the conveying chamber (4), a pump (8) is connected to the right side of the circulation box (2) through a pipeline, a fixed plate (10) is arranged on the rear side of the circulation box (2), a mesh conveyor belt (11) and a buffer mechanism (12) are arranged on the opposite sides of the fixed plate (10), a collecting mechanism (9) is arranged on the left and right sides of the circulation box (2), and a No. 1 filter (13) is fixedly mounted between the fixed plate (10) and the circulation box (2).
2. A concrete sand and gravel wastewater recycling system according to claim 1, characterized in that: The filtering mechanism (5) comprises a No. 2 filter screen (501) and a water guide groove (502). The No. 2 filter screen (501) is arranged on the left and right sides of the conveying chamber (4), respectively. A plurality of water guide grooves (502) are arranged between the No. 2 filter screen (501) and the collecting mechanism (9).
3. A concrete sand and gravel wastewater recycling system according to claim 1, characterized in that: The collecting mechanism (9) comprises an installation cavity (901), a collection box (902), a third filter screen (903) and a water outlet hole (904); the collection box (902) is movably installed inside the installation cavity (901); the third filter screen (903) is fixedly installed inside the collection box (902); and a plurality of groups of water outlet holes (904) arranged at equal distances are provided on the bottom side of the installation cavity (901).
4. A concrete sand and gravel wastewater recycling system according to claim 1, characterized in that: The interception assembly (6) comprises an interception plate 1 (601), an interception plate 2 (602) and a mounting shaft (603); the mounting shaft (603) is fixedly mounted on the front side and the rear side of the interception plate 1 (601) and the interception plate 2 (602) close to one end of the conveying chamber (4), respectively; a torque spring is arranged between the mounting shaft (603) and the conveying chamber (4), and the mounting shaft (603) is movably mounted on the inner side of the conveying chamber (4).
5. A concrete sand and gravel wastewater recycling system according to claim 4, characterized in that: The stabilizing component (7) includes a mounting plate (701), a connecting shaft one (702), a movable rod (703), a rotating block (704) and a connecting shaft two (705). The connecting shaft one (702) is fixedly mounted between the mounting plates (701), the connecting shaft two (705) is fixedly mounted between the rotating blocks (704), and a movable rod (703) is movably mounted on the outer sides of the connecting shaft two (705) and the connecting shaft one (702). The stabilizing component (7) is generally provided with two groups, and the mounting plates (701) are respectively fixedly mounted on the bottom sides of the intercepting plate one (601) and the intercepting plate two (602).
6. The concrete sand and gravel wastewater recycling system according to claim 1 is characterized by: The buffer mechanism (12) comprises a buffer plate (1201), a slide groove (1202), a slider (1203) and a buffer spring (1204); the right end of the buffer plate (1201) is fixedly provided with a slide groove (1202); the left side of the fixed plate (10) is provided with a slide groove (1202); the inner side of the slide groove (1202) is provided with a slider (1203); and a buffer spring (1204) is fixedly provided between the slider (1203) and the slide groove (1202).
