Multi-station mold self-cleaning device
By designing a multi-station mold self-cleaning device, the automatic cleaning of the mold surface is achieved by using cleaning and vacuuming mechanisms, the problem of difficult cleaning of debris and stains in the prior art is solved, and cleaning efficiency and safety are improved.
Patent Information
- Application Number
- CN202420562108.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The debris and stubborn stains generated by existing molds during stamping are difficult to clean, resulting in product quality impacts, manual cleaning efficiency is low and safety risks are posed.
Design a multi-station mold self-cleaning device, including a cleaning mechanism and a vacuum cleaner mechanism. The cleaning mechanism consists of a support frame, a DC motor, a cleaning brush, a coupling and a bevel gear set. The cleaning brush is driven to rotate and clean through a DC motor. On the surface of the mold, the vacuum cleaner absorbs debris and dust to achieve automatic cleaning.
Automatic cleaning of the mold surface is achieved, cleaning efficiency is improved, and the rotation of the cleaning brush in different directions can effectively remove stubborn stains. The vacuum cleaner avoids pollution and improves the cleanliness of the working environment.
Smart Images
Figure CN222175645U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a multi-station mold self-cleaning device. Background Art
[0002] Moulds are various molds and tools used in industrial production to obtain the required products by methods such as injection molding, blow molding, extrusion, die-casting or forging, smelting, and stamping. In short, moulds are tools used to make shaped objects. This tool is composed of various parts, and different moulds are composed of different parts. It mainly realizes the processing of the shape of the object by changing the physical state of the material being formed. It is known as the "mother of industry".
[0003] In the prior art, during use, the debris and stains generated during stamping are easily adhered to the mold, and the stubborn stains adsorbed on the mold are difficult to clean. If not cleaned in time, it is easy to affect the product quality. Most of the prior art is manual cleaning. On the one hand, manual cleaning has low efficiency and it is difficult to ensure the cleaning quality. On the other hand, the safety risk is relatively large and it is easy to cause safety accidents. For this reason, we designed a multi-station mold self-cleaning device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a multi-station mold self-cleaning device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides a multi-station mold self-cleaning device, including a workbench, a stamping seat, a mold, a sliding rod, a cleaning device and a cylinder, the workbench is fixedly installed with evenly distributed sliding rods, the bottom of the sliding rod is fixedly installed on the workbench, the stamping seat is slidably connected to the sliding rod, the mold is fixedly installed on the workbench, the cylinder is located on the right side of the mold, the mold is fixedly installed on the workbench, the cleaning device is fixedly installed on the output end of the cylinder, the cleaning device includes a cleaning mechanism and a dust suction mechanism, the cleaning mechanism is fixedly connected to the dust suction mechanism, and the cleaning mechanism is fixedly connected to the cylinder.
[0006] As a further improvement of the present technical solution, the cleaning mechanism includes a support frame, a DC motor, a plurality of cleaning brushes, a support plate, a coupling and a bevel gear group. A support plate is provided on the left side of the support frame, the cleaning brush is installed in the support plate, a mounting hole is provided on the support plate, the cleaning brush is slidably connected to the support plate, the rotating shafts at both ends of the cleaning brush are connected to each other through a coupling, the DC motor is fixedly installed on the right side of the support plate, and the DC motor drives the cleaning brush through the bevel gear group.
[0007] As a further improvement of the present technical solution, the bevel gear group includes a driving bevel gear, a first driven bevel gear and a second driven bevel gear, the driving bevel gear is fixedly mounted on the DC motor shaft, the first driven bevel gear is mounted on the left cleaning brush shaft, the second driven bevel gear is mounted on the right cleaning brush shaft, the first driven bevel gear and the second driven bevel gear are respectively meshed with the driving bevel gear, and when the driving bevel gear rotates, it drives the driven bevel gear to rotate, the first driven bevel gear rotates clockwise, and the second driven bevel gear rotates counterclockwise.
[0008] As a further improvement of the present technical solution, a connecting frame is provided on one side of the dust suction mechanism, and the other side of the connecting frame is fixedly mounted on the supporting frame. The dust suction mechanism includes a dust suction head and a dust suction pipe. The dust suction head is connected to the dust suction pipe, and an industrial vacuum cleaner is installed on the other end of the dust suction pipe.
[0009] As a further improvement of the present technical solution, an auxiliary guide rod is installed on the workbench, and the auxiliary guide rod includes a guide rod body, a guide sleeve, and a base. The base is fixedly installed on the workbench, and the base is located on the right side of the mold. A guide hole for the guide rod body is opened on the base, and the guide rod body is inserted into the guide hole through the guide sleeve. One end of the guide rod body is fixedly connected to the cleaning mechanism, and a limit block is fixedly installed on the other end of the guide rod body.
[0010] As a further improvement of the technical solution, the cleaning mechanism is arranged on the end of the push rod in an inclined shape.
[0011] As a further improvement of the technical solution, a waste box is arranged on the workbench, and the waste box is located on the left side of the mold.
[0012] The beneficial effects of the utility model: the utility model is a multi-station mold self-cleaning device, which can automatically clean the mold surface through the cleaning device without the participation of personnel, with high cleaning efficiency, and the cleaning brush rotates in different directions to clean the mold, which can remove stubborn stains on the mold, and the cleaning effect is better. The dust suction mechanism can suck away the debris, dust and other fine impurities generated during the cleaning process to avoid polluting the working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the cleaning device of the utility model;
[0015] Figure 3 It is a schematic diagram of the cleaning mechanism of the utility model;
[0016] Figure 4It is a schematic diagram of the bevel gear mechanism of the utility model;
[0017] Figure 5 It is a schematic diagram of the auxiliary guide rod mechanism of the utility model.
[0018] In the figure; 1. workbench; 2. punching seat; 3. mold; 4. slide rod; 5. cleaning device; 6. cylinder; 7. waste box; 8. auxiliary guide rod; a. cleaning mechanism; b. dust suction mechanism; a1. support frame; a2. DC motor; a3. cleaning brush; a4. support plate; a5. coupling; b1. dust suction head; b2. dust suction duct; b3. connecting frame; c. bevel gear set; c1. driving bevel gear; c2. first driven bevel gear; c3. second driven bevel gear; 81. guide rod body; 82. guide sleeve; 83. base. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1 - Figure 5 As shown, this embodiment provides a multi-station mold self-cleaning device, including a workbench 1, a stamping seat 2, a mold 3, a slide bar 4, a cleaning device 5 and a cylinder 6. The workbench 1 is fixedly installed with evenly distributed slide bars 4, the bottom of the slide bar 4 is fixedly installed on the workbench 1, the stamping seat 2 is slidably connected to the slide bar 4, the workbench 1 is fixedly installed with the mold 3, the cylinder 6 is located on the right side of the mold, the mold 3 is fixedly installed on the workbench 1, the cleaning device 5 is fixedly installed at the output end of the cylinder 6, the cleaning device 5 includes a cleaning mechanism a and a dust suction mechanism b, the cleaning mechanism a is fixedly connected to the dust suction mechanism b, and the cleaning mechanism a is fixed to the cylinder 6 The cleaning mechanism a is connected and is located on the right side of the dust suction device b. When the mold 3 is cleaned, the stamping seat 2 rises to the top. When the cylinder 6 is started, it drives the cleaning device 5 to move horizontally toward the mold 3. The cleaning brush a3 on the cleaning mechanism a can clean the debris and stains accumulated and adhered to the surface of the mold 3 when passing through the mold 3. After the cleaning mechanism a cleans, the dust suction mechanism b sucks away the debris, dust and other impurities generated during the cleaning process. When the cleaning is completed, the cylinder 6 contracts and the cleaning device 5 returns to its initial position, freeing up enough working space for the mold 3 to ensure the smoothness of the production process.
[0021] A cylinder 6 is arranged on the right side of the workbench 1 , the output end of the cylinder 6 is fixedly connected to a push rod 4 , and the other end of the push rod 4 is fixedly connected to a cleaning device 5 . When the mold 3 is cleaned, the cylinder 6 drives the cleaning device 5 to clean the mold 3 .
[0022] The cleaning mechanism a includes a support frame a1, a DC motor a2, a plurality of cleaning brushes a3, a support plate a4, a coupling a5 and a bevel gear set c. A support plate a4 is provided on the left side of the support frame a1. The cleaning brush a3 is installed in the support plate a4. A mounting hole is provided on the support plate a4. The cleaning brush a3 is slidably connected with the support plate a4. The rotating shafts at both ends of the cleaning brush a3 are connected to each other through the coupling a5. The DC motor a2 is fixedly installed on the right side of the support plate a4. The DC motor a2 drives the cleaning brush a3 through the bevel gear set c. When cleaning the mold 3, the cleaning brush a3 rotates to clean the debris, stains and other impurities on the mold 3.
[0023] The bevel gear set c includes a driving bevel gear c1, a first driven bevel gear c2 and a second driven bevel gear c3. The driving bevel gear c1 is fixedly mounted on the shaft of the DC motor a2, the first driven bevel gear c2 is mounted on the rotating shaft of the left cleaning brush a3, and the second driven bevel gear c3 is mounted on the rotating shaft of the right cleaning brush a3. The first driven bevel gear c2 and the second driven bevel gear c3 are respectively meshed with the driving bevel gear c1. When the driving bevel gear c1 rotates, the driven bevel gears are driven to rotate. The first driven bevel gear c2 rotates clockwise, and the second driven bevel gear c3 rotates counterclockwise. When the mold 3 is cleaned, the driving bevel gear c1 of the DC motor a2 drives the driven bevel gear to rotate. The driven bevel gear is mounted on the rotating shaft of the cleaning brush a2. The rotation direction of the cleaning brush a3 is changed by adjusting the current and voltage of the DC motor a2, so that the cleaning brush a3 can swing left and right.
[0024] A connecting frame b3 is provided on one side of the dust suction mechanism b, and the other side of the connecting frame b3 is fixedly mounted on the supporting frame a1. The dust suction mechanism b includes a dust suction head b1 and a dust suction pipe b2. The dust suction head b1 is connected to the dust suction pipe b2, and an industrial vacuum cleaner is installed at the other end of the dust suction pipe b2. During the cleaning process of the mold 3, the dust suction mechanism b can suck away the debris, dust and other fine impurities generated during the cleaning process.
[0025] An auxiliary guide rod 8 is installed on the workbench, and the auxiliary guide rod 8 includes a guide rod body 81, a guide sleeve 82, and a base 83. The base 83 is fixedly installed on the workbench 1, and the base 83 is located on the right side of the mold 3. A guide hole for the guide rod body 81 is opened on the base 83, and the guide rod body 81 is inserted into the guide hole through the guide sleeve 82. One end of the guide rod body 81 is fixedly connected to the cleaning mechanism a, and a limited position block is fixedly installed on the other end of the guide rod body 81. When the cylinder 6 is driven, the auxiliary guide rod 8 is driven to move, and the auxiliary guide rod 8 slides on the base 83. When the cylinder 5 pushes the cleaning mechanism a, the auxiliary guide rod 8 can make the cleaning mechanism 5 more stable and smooth during the cleaning process.
[0026] The cleaning mechanism a is arranged at an angle on the end of the push rod 602, so that it is easier to clean the corners and gaps on the mold 3 during cleaning. Due to the inclined design, it is more convenient to clean the mold 3.
[0027] A waste box 7 is provided on the workbench 1 and is located on the left side of the mold 3 . During the cleaning process, when the cleaning brush 3 rolls, larger debris on the mold 3 can be swept into the waste box 7 .
[0028] The beneficial effects of the utility model: the utility model is a multi-station mold self-cleaning device, which can automatically clean the mold surface through the cleaning device without the participation of personnel, with high cleaning efficiency, and the cleaning brush rotates in different directions to clean the mold, which can remove stubborn stains on the mold, and the cleaning effect is better. The dust suction mechanism can suck away the debris, dust and other fine impurities generated during the cleaning process, preventing dust from flowing into the air and polluting the working environment.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the present utility model is determined by the attached claims and their equivalents.
Claims
1. A multi-station mold self-cleaning device, It is characterized in that The invention comprises a workbench (1), a punching seat (2), a mold (3), a sliding rod (4), a cleaning device (5) and a cylinder (6); the workbench (1) is fixedly mounted with uniformly distributed sliding rods (4); the bottom of the sliding rod (4) is fixedly mounted on the workbench (1); the punching seat (2) is slidably connected to the sliding rod (4); the workbench (1) is fixedly mounted with the mold (3); the cylinder (6) is located on the right side of the mold; the mold (3) is fixedly mounted on the workbench (1); the cleaning device (5) is fixedly mounted on the output end of the cylinder (6); the cleaning device (5) comprises a cleaning mechanism (a) and a dust suction mechanism (b); the cleaning mechanism (a) is fixedly connected to the dust suction mechanism (b); and the cleaning mechanism (a) is fixedly connected to the cylinder (6).
2. A multi-station mold self-cleaning device according to claim 1, It is characterized in that The cleaning mechanism (a) comprises a support frame (a1), a DC motor (a2), a plurality of cleaning brushes (a3), a support plate (a4), a coupling (a5) and a bevel gear set (c); a support plate (a4) is arranged on the left side of the support frame (a1); the cleaning brush (a3) is installed in the support plate (a4); a mounting hole is provided on the support plate (a4); the cleaning brush (a3) is slidably connected to the support plate (a4); the rotating shafts at both ends of the cleaning brush (a3) are connected to each other through a coupling (a5); the DC motor (a2) is fixedly installed on the right side of the support plate (a4); and the DC motor (a2) drives the cleaning brush (a3) through the bevel gear set (c).
3. A multi-station mold self-cleaning device according to claim 2, It is characterized in that The bevel gear set (c) comprises a driving bevel gear (c1), a first driven bevel gear (c2) and a second driven bevel gear (c3); the driving bevel gear (c1) is fixedly mounted on the shaft of a DC motor (a2); the first driven bevel gear (c2) is mounted on the rotating shaft of a left cleaning brush (a3); the second driven bevel gear (c3) is mounted on the rotating shaft of a right cleaning brush (a3); the first driven bevel gear (c2) and the second driven bevel gear (c3) are respectively meshed with the driving bevel gear (c1); when the driving bevel gear (c1) rotates, the driven bevel gear is driven to rotate; the first driven bevel gear (c2) rotates clockwise, and the second driven bevel gear (c3) rotates counterclockwise.
4. A multi-station mold self-cleaning device according to claim 1, It is characterized in that A connecting frame (b3) is provided on one side of the dust suction mechanism (b), and the other side of the connecting frame (b3) is fixedly mounted on a supporting frame (a1). The dust suction mechanism (b) comprises a dust suction head (b1) and a dust suction pipe (b2), and the dust suction head (b1) is connected to the dust suction pipe (b2), and an industrial vacuum cleaner is installed at the other end of the dust suction pipe (b2).
5. A multi-station mold self-cleaning device according to claim 1, It is characterized in that An auxiliary guide rod (8) is installed on the workbench, and the auxiliary guide rod (8) comprises a guide rod body (81), a guide sleeve (82), and a base (83). The base (83) is fixedly installed on the workbench (1). The base (83) is located on the right side of the mold (3). A guide hole for the guide rod body (81) is opened on the base (83). The guide rod body (81) is inserted into the guide hole through the guide sleeve (82). One end of the guide rod body (81) is fixedly connected to the cleaning mechanism (a), and the other end of the guide rod body (81) is fixedly installed with a limit block.
6. A multi-station mold self-cleaning device according to claim 1, It is characterized in that The cleaning mechanism (a) is arranged in an inclined manner on the end of the push rod (602).
7. A multi-station mold self-cleaning device according to claim 1, It is characterized in that A waste box (7) is provided on the workbench (1), and the waste box (7) is located on the left side of the mold (3).