Large-pitch chain assembly tool
The large pitch chain assembly tool addresses the challenge of adjusting outer chain piece distances to fit inner chain pieces of varying sizes, ensuring stable and efficient assembly through a supporting and adjusting mechanism, and a hydraulic system, enhancing assembly precision and stability.
Patent Information
- Application Number
- CN202323468229.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-19
AI Technical Summary
Existing large pitch chain assembly tools face difficulties in adjusting the distance between outer chain pieces to accommodate inner chain pieces of different sizes, leading to assembly limitations and reduced effectiveness.
A large pitch chain assembly tool with a supporting mechanism for stability, an adjusting mechanism for size adaptation, and a hydraulic system for precise assembly, allowing for adjustable distances between outer chain pieces to fit inner chain pieces of varying sizes, and a protective cover for the hydraulic cylinder.
Facilitates stable and efficient assembly of large pitch chains by enabling easy adjustment of outer chain piece distances, improving assembly precision and reducing device limitations, while enhancing stability and durability.
Smart Images

Figure CN222175837U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembly tooling, in particular to an assembly tooling for a large pitch chain. Background Art
[0002] Pitch generally refers to the chain pitch, that is, the center distance between the chain rollers. It can also be used to refer to gear pitch and thread pitch, etc., which means the distance between corresponding points on the profile of two adjacent threads. Pitch generally refers to the chain pitch, that is, the center distance between the chain rollers.
[0003] After searching, the patent with the authorization announcement number CN103056271B proposes a large pitch chain assembly tool, including an upper pressing mechanism installed on the slide of the press, a feeding cover mechanism and a cylinder installed on the press table; the upper pressing mechanism includes an exposed head pressing block and an upper pressure beveler; the feeding cover mechanism includes a bottom plate, on which two chain positioning guides are installed, and a chain positioning groove for the chain to guide the sliding is formed between the two chain positioning guides, one end of the chain positioning groove is the entrance, and the other end is the exit, and a roller movable positioning block, a slider, a feeding limit beveler and a chain feeding tongue are installed on one side of the chain positioning guide, and a material unloading table, a material unloading seat, an outer chain plate feeding push plate and a chain limit tongue are installed on the other side of the chain positioning guide. This technical solution can realize automatic feeding of the cylinder, automatic stringing into strips, and the exposure of the whole chain, and mechanical automation operation is used instead of numb manual stringing, which improves production efficiency several times. There are the following problems in this technical solution:
[0004] When assembling the tooling, the automatic feeding of the cylinder can realize the automatic string assembly into strips. However, in the process of assembling the large pitch chain, it is inconvenient to adjust the distance between the two sets of outer chain pieces according to the different sizes of the inner chain pieces, which leads to the high limitation of the assembly of the device and reduces the use effect.
[0005] In view of the above problems, the utility model document proposes a large pitch chain assembly tool. Utility Model Content
[0006] The utility model provides a large-pitch chain assembly tool, which solves the problem in the prior art that it is inconvenient to adjust the distance between two groups of outer chain plates according to inner chain plates of different sizes, resulting in high limitations during assembly of the device and reduced use effect.
[0007] The utility model provides the following technical solutions:
[0008] A large pitch chain assembly tool, comprising:
[0009] A bottom plate, wherein two symmetrical vertical plates are fixedly arranged on the top of the bottom plate, a same top plate is fixedly arranged on the top of the two vertical plates, and universal wheels are fixedly installed on the bottom of the bottom plate in a symmetrical manner in pairs;
[0010] A supporting mechanism, which is arranged at the bottom of the base plate and is used to adjust and support the base plate;
[0011] The adjusting mechanism is arranged on the bottom plate and is used for adjusting and assembling inner chain plates of different sizes.
[0012] In a possible design, the adjustment mechanism includes a motor fixedly mounted on the top of the base plate, the output end of the motor is fixedly connected to a bidirectional screw via a coupling, the end of the bidirectional screw away from the motor is rotatably connected to one side of one of the vertical plates via a rotating shaft, the outer wall of the bidirectional screw is threadedly connected to two symmetrical moving blocks, and limit blocks are fixedly arranged at the bottom of the two moving blocks, and a limit groove is provided on the top of the base plate for the limit block to be slidably connected.
[0013] In a possible design, a placement groove is provided on the top of the moving block, a sliding groove is provided on one side of the moving block, a limit rod is slidably connected inside the sliding groove, and a slot for inserting the limit rod is provided on the inner wall of the placement groove.
[0014] In a possible design, the support mechanism includes internal threaded tubes that are symmetrically fixed in pairs at the bottom of the base plate, the interiors of the four internal threaded tubes are threadedly connected with threaded rods, the bottom ends of the threaded rods are fixed with a base, and the top of the base is fixed with a turning handle.
[0015] In a possible design, mounting holes are symmetrically arranged in pairs on the top of the base, and a rubber pad is provided on the bottom of the base.
[0016] In one possible design, a hydraulic cylinder is fixedly installed on the top of the top plate, and the output end of the hydraulic cylinder passes through the top of the top plate and extends to the bottom of the top plate. A pressure plate is fixedly installed on the output end of the hydraulic cylinder, and two symmetrical telescopic rods are fixedly installed between the top of the pressure plate and the bottom of the top plate. A protective cover is provided on the outside of the hydraulic cylinder, and the protective cover is fixedly installed on the top of the top plate by bolts.
[0017] In the present application, when in use, the device is first moved to a suitable assembly position by means of the universal wheels, and then the handle is turned to drive the base to rotate, and the base drives the threaded rod to rotate inside the internal threaded tube, and the threaded connection between the threaded rod and the internal threaded tube can be used to make the base move downward and be placed directly on the ground, thereby supporting the device. Since the four bases are respectively arranged at the four corners of the bottom of the base plate, the height can be adjusted according to the actual situation of the ground, which is conducive to improving the stability of the placement of the device. At the same time, the rubber pad at the bottom of the base is combined with the ground to play an anti-slip effect and improve the stability of the placement. If necessary, the mounting bolts can be used to penetrate the mounting holes and fixed to the ground, which can further play a reinforcing role and enhance the firmness.
[0018] After the device is stabilized, the prepared outer chain piece is placed in the placement groove, and the limit rod is pushed to slide in the slide groove and inserted into the slot, so that the placed outer chain piece can be limited to play a fixed limit effect to avoid the phenomenon of skewing and sliding during assembly, which may cause damage to the outer chain piece. Then, the distance between the two outer chain pieces is adjusted according to the size of the inner chain piece that matches the outer chain piece, and the motor is turned on to drive the bidirectional lead screw to rotate. The bidirectional lead screw drives the two moving blocks connected by the outer wall thread to move toward or oppositely, and the distance between the two moving blocks can be adjusted, thereby realizing the adjustment. The distance between the outer chain pieces of the section is convenient for adjusting the distance between the two outer chain pieces according to the inner chain pieces of different sizes, thereby reducing the limitations of the device during assembly and improving the use effect. Then the inner chain piece is placed on the pin shafts of the two outer chain pieces, and the hydraulic cylinder is started. The hydraulic cylinder drives the pressure plate fixed at the output end to press downward, so that the inner chain piece can be pressed into the pin shaft to complete the assembly of a section of the chain. The outer chain piece is repeatedly placed in the placement groove and the inner chain piece is assembled and connected with the pin shaft through the pressure plate to complete the assembly of the entire chain, thereby improving the overall use effect of the device.
[0019] In the utility model, the large pitch chain assembly tool can place the prepared outer chain piece into the placement groove through the adjustment mechanism, and then adjust the distance between the two outer chain pieces according to the size of the inner chain piece adapted to the outer chain piece, turn on the motor to drive the bidirectional screw rod to rotate, and the bidirectional screw rod drives the two moving blocks connected by the outer wall thread to move towards or oppositely, and the distance between the two moving blocks can be adjusted, thereby achieving the function of adjusting the distance between the outer chain pieces, and facilitating the adjustment of the distance between the two outer chain pieces according to the inner chain pieces of different sizes, thereby reducing the limitations of the device during assembly and improving the use effect;
[0020] In the utility model, the large-pitch chain assembly tool described can achieve the rotation of the base by rotating the handle through the supporting mechanism, and the base drives the threaded rod to rotate inside the internal threaded tube. The threaded connection between the threaded rod and the internal threaded tube can make the base move downward and be placed directly on the ground, thereby supporting the device. Since the four bases are respectively arranged at the four corners of the bottom of the base plate, the height can be adjusted according to the actual situation of the ground, which is conducive to improving the stability of the placement of the device. At the same time, the rubber pad at the bottom of the base is combined with the ground to play an anti-slip effect and improve the stability of the placement. If necessary, the mounting bolts can be used to penetrate the mounting holes and fixed to the ground, which can further play a reinforcing role and enhance the firmness effect.
[0021] In the utility model, the distance between the two moving blocks can be adjusted by the adjustment mechanism, thereby achieving the function of adjusting the distance between the outer chain pieces, making it easy to adjust the distance between the two outer chain pieces according to inner chain pieces of different sizes, thereby reducing the limitations of the device during assembly and improving the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the main structure of a large pitch chain assembly tool provided by an embodiment of the utility model;
[0023] Figure 2 A schematic diagram of the structure of a large pitch chain assembly tool provided by an embodiment of the utility model when in use;
[0024] Figure 3 A schematic diagram of the structure of a large pitch chain assembly tool support mechanism provided by an embodiment of the utility model;
[0025] Figure 4 The present invention is a schematic structural diagram of a moving block of a large-pitch chain assembly tool provided in an embodiment of the present invention.
[0026] Reference numerals:
[0027] 1. Bottom plate; 2. Vertical plate; 3. Top plate; 4. Hydraulic cylinder; 5. Protective cover; 6. Pressure plate; 7. Telescopic rod; 8. Motor; 9. Bidirectional screw; 10. Moving block; 11. Placement slot; 12. Slide slot; 13. Limit rod; 14. Slot; 15. Limit block; 16. Limit slot; 17. Internal threaded cylinder; 18. Threaded rod; 19. Base; 20. Rubber pad; 21. Mounting hole; 22. Turn handle. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Embodiment 1
[0029] Please refer to Figure 1 and Figure 2 , a tool, comprising:
[0030] A bottom plate 1, two symmetrical vertical plates 2 are fixedly arranged on the top of the bottom plate 1, a top plate 3 is fixedly arranged on the top of the two vertical plates 2, and universal wheels are fixedly installed on the bottom of the bottom plate 1 in a symmetrical manner.
[0031] A supporting mechanism, which is arranged at the bottom of the base plate 1 and is used to adjust and support the base plate 1;
[0032] The adjusting mechanism is arranged on the bottom plate 1 and is used for adjusting and assembling inner chain plates of different sizes.
[0033] The above technical solution can achieve the goal that the device can be moved to a suitable assembly position through the universal wheels, the device can be supported by the supporting mechanism, and the height can be adjusted according to the actual situation of the ground, which is beneficial to improving the stability of the placement of the device. The distance between the two moving blocks 10 can be adjusted by the adjusting mechanism, thereby realizing the function of adjusting the distance between the outer chain plates, and it is convenient to adjust the distance between the two outer chain plates according to the inner chain plates of different sizes, thereby reducing the limitations of the device during assembly and improving the use effect and technical effect.
[0034] Please refer to Figure 1 , Figure 2 and Figure 4 The adjustment mechanism includes a motor 8 fixedly mounted on the top of the base plate 1, the output end of the motor 8 is fixedly connected to a bidirectional screw rod 9 through a coupling, the end of the bidirectional screw rod 9 away from the motor 8 is rotatably connected to one side of one of the vertical plates 2 through a rotating shaft, the outer wall of the bidirectional screw rod 9 is threadedly connected to two symmetrical moving blocks 10, and the bottoms of the two moving blocks 10 are fixedly provided with limit blocks 15, and the top of the base plate 1 is provided with a limit groove 16 for the limit block 15 to be slidably connected.
[0035] The above technical scheme can achieve the effect of turning on the motor 8 to drive the bidirectional screw 9 to rotate, and the bidirectional screw 9 drives the two moving blocks 10 connected by the outer wall thread to move toward or oppositely, and the distance between the two moving blocks 10 can be adjusted, thereby realizing the function of adjusting the distance between the outer chain pieces, and facilitating the adjustment of the distance between the two outer chain pieces according to the inner chain pieces of different sizes, thereby reducing the limitations of the device during assembly. While moving, the limit block 15 slides in the limit groove 16, which can not only be used for power transmission, but also play a role in supporting the limit technical effect.
[0036] Please refer to Figure 4A placement groove 11 is provided on the top of the moving block 10, a slide groove 12 is provided on one side of the moving block 10, a limit rod 13 is slidably connected inside the slide groove 12, and a slot 14 for the limit rod 13 to be inserted into the inner wall of the placement groove 11 is provided.
[0037] The above technical solution can place the prepared outer link piece into the placement groove 11, and by pushing the limit rod 13 to slide in the slide groove 12 and insert it into the slot 14, the placed outer link piece can be limited, which has the effect of fixed limitation and avoids the phenomenon of skewing and sliding during assembly, which will damage the technical effect.
[0038] Please refer to Figure 1-Figure 3 The supporting mechanism includes internal threaded tubes 17 symmetrically fixedly arranged at the bottom of the base plate 1 in pairs, the interiors of the four internal threaded tubes 17 are all threadedly connected with threaded rods 18, the bottom ends of the threaded rods 18 are fixedly provided with bases 19, and the tops of the bases 19 are fixedly provided with rotating handles 22.
[0039] The above technical solution can achieve the goal of rotating the handle 22 to drive the base 19 to rotate, and the base 19 drives the threaded rod 18 to rotate inside the internal threaded tube 17. By utilizing the threaded connection between the threaded rod 18 and the internal threaded tube 17, the base 19 can be moved downward and placed directly on the ground, thereby supporting the device. Since the four bases 19 are respectively arranged at the four corners of the bottom of the base plate 1, the height can be adjusted according to the actual situation of the ground, which is beneficial to improving the technical effect of the stability of the placement of the device.
[0040] Please refer to Figure 3 The top of the base 19 is symmetrically provided with mounting holes 21 , and the bottom of the base 19 is provided with a rubber pad 20 .
[0041] The above technical solution can achieve the effect that the rubber pad 20 at the bottom of the base 19 is combined with the ground, which can play an anti-slip effect and improve the stability of placement. If necessary, the mounting bolts can be used to penetrate the mounting holes 21 and fixed to the ground, which can further play a reinforcing role and enhance the firmness technical effect.
[0042] A hydraulic cylinder 4 is fixedly installed on the top of the top plate 3, and the output end of the hydraulic cylinder 4 passes through the top of the top plate 3 and extends to the bottom of the top plate 3. A pressure plate 6 is fixedly installed on the output end of the hydraulic cylinder 4, and two symmetrical telescopic rods 7 are fixedly arranged between the top of the pressure plate 6 and the bottom of the top plate 3.
[0043] The present application can be used for large pitch chain assembly, and can also be used in other fields applicable to the present application. Embodiment 2
[0044] On the basis of Example 1, Example 2 also includes: a large pitch chain assembly tool, which is used in the field of assembly tooling, please refer to Figure 1 and Figure 2 A protective cover 5 is provided outside the hydraulic cylinder 4, and the protective cover 5 is fixed to the top of the top plate 3 by bolts.
[0045] The above technical scheme can start the operation of the hydraulic cylinder 4, and the hydraulic cylinder 4 drives the pressure plate 6 fixed at the output end to press downward, so that the inner chain piece can be pressed into the pin shaft to complete the assembly of a section of the chain. The outer chain piece is repeatedly placed in the placement groove 11 and the inner chain piece is assembled and connected with the pin shaft through the pressure plate 6 to complete the assembly of the entire chain. During the downward pressing process of the pressure plate 6, the stability during movement can be further improved by setting the telescopic rod 7, and the assembly stability during pressing can be strengthened. At the same time, the installed protective cover 5 can protect the hydraulic cylinder 4, thereby improving the service life of the hydraulic cylinder 4.
[0046] However, as is well known to those skilled in the art, the working principles and wiring methods of the hydraulic cylinder 4 and the motor 8 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0047] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model; in the absence of conflicts, the embodiments of the utility model and the features in the embodiments can be combined with each other. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.
Claims
1. A large pitch chain assembly tool, characterized in that: include: A bottom plate (1), wherein two symmetrical vertical plates (2) are fixedly arranged on the top of the bottom plate (1), a same top plate (3) is fixedly arranged on the tops of the two vertical plates (2), and universal wheels are fixedly installed on the bottom of the bottom plate (1) in a symmetrical manner in pairs; A support mechanism, the support mechanism being arranged at the bottom of the base plate (1) and used for adjusting and supporting the base plate (1); An adjustment mechanism is arranged on the bottom plate (1) and is used for adjusting and assembling inner chain plates of different sizes.
2. A large pitch chain assembly tool according to claim 1, characterized in that: The adjustment mechanism comprises a motor (8) fixedly mounted on the top of the base plate (1); the output end of the motor (8) is fixedly connected to a bidirectional screw rod (9) via a coupling; the end of the bidirectional screw rod (9) away from the motor (8) is rotatably connected to one side of one of the vertical plates (2) via a rotating shaft; the outer wall of the bidirectional screw rod (9) is threadedly connected to two symmetrical moving blocks (10); the bottoms of the two moving blocks (10) are fixedly provided with limit blocks (15); and the top of the base plate (1) is provided with a limit groove (16) for the limit block (15) to be slidably connected.
3. The large pitch chain assembly tool according to claim 2, characterized in that: A placement groove (11) is provided on the top of the moving block (10), a sliding groove (12) is provided on one side of the moving block (10), a limit rod (13) is slidably connected inside the sliding groove (12), and a slot (14) for inserting the limit rod (13) is provided on the inner wall of the placement groove (11).
4. The large pitch chain assembly tool according to claim 1, characterized in that: The support mechanism comprises internal threaded tubes (17) symmetrically fixedly arranged at the bottom of the base plate (1) in pairs, the interiors of the four internal threaded tubes (17) are all threadedly connected to threaded rods (18), the bottom ends of the threaded rods (18) are fixedly provided with bases (19), and the tops of the bases (19) are fixedly provided with rotating handles (22).
5. The large pitch chain assembly tool according to claim 4, characterized in that: The top of the base (19) is provided with mounting holes (21) symmetrically arranged in pairs, and the bottom of the base (19) is provided with a rubber pad (20).
6. The large pitch chain assembly tool according to claim 1, characterized in that: A hydraulic cylinder (4) is fixedly mounted on the top of the top plate (3); an output end of the hydraulic cylinder (4) passes through the top of the top plate (3) and extends to the bottom of the top plate (3); a pressure plate (6) is fixedly mounted on the output end of the hydraulic cylinder (4); two symmetrical telescopic rods (7) are fixedly arranged between the top of the pressure plate (6) and the bottom of the top plate (3); a protective cover (5) is arranged on the outside of the hydraulic cylinder (4); and the protective cover (5) is fixedly mounted on the top of the top plate (3) by bolts.
