Feeding mechanism for LED patch bulk materials

Abstract

The utility model relates to an LED patch bulk material feeding mechanism which comprises a bottom plate, a plurality of supporting legs installed on the top of the bottom plate and a conveying belt installed among the supporting legs, connecting plates are installed on one sides of the two supporting legs, baffles which are arranged in an inclined mode are installed on one sides of the two connecting plates, and the conveying belt is installed between the supporting legs. The two baffles are located on the side close to the workbench, the two baffles are of a splayed structure, the sides, with narrow openings, of the two baffles are close to the detection mechanism, when the pushing mechanism pushes the patch bulk materials onto the conveying belt, under the action of the two baffles, the patch bulk materials can move to the position under the detection mechanism, detection work of the detection mechanism is facilitated, and the detection efficiency is improved. According to the utility model, in the use process, damaged LED patch bulk materials can be removed, and the broken patch bulk materials are prevented from being continuously used, so that the production quality of products is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of patch, and in particular relates to a feeding mechanism for LED patch bulk materials. Background Art

[0002] LED patch bulk materials refer to components that are separated from the original packaging due to machine throwing or loading and unloading of materials during the production process.

[0003] The existing LED chip bulk material feeding mechanism generally only has the function of feeding during use, and is unable to remove damaged chip bulk materials during the feeding process. Since LED chip bulk materials are components that are separated from the original packaging due to machine throwing or assembly and disassembly of materials, it is easy for the bulk materials to be damaged. If they are not inspected and used directly, when the damaged chip bulk materials continue to be used in product production, the quality of product production will be reduced, affecting the people's experience of use, making it inconvenient for people to use. Utility Model Content

[0004] The purpose of the utility model is to provide a feeding mechanism for bulk LED chips with a simple structure and reasonable design in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A feeding mechanism for LED patch bulk materials comprises a base plate, a plurality of supporting legs installed on the top of the base plate, and a conveyor belt installed between the plurality of supporting legs, a detection mechanism is installed above the conveyor belt, the detection mechanism comprises a support plate installed on the top of the base plate, a mounting rod installed at the bottom of the support plate, and a patch detector installed at the bottom of the mounting rod and located above the conveyor belt, a pneumatic cylinder is installed on one side of the support plate, a push plate located on one side of the patch detector is installed at the output end of the pneumatic cylinder, a workbench used in conjunction with the conveyor belt is installed on the top of the base plate, and a pushing mechanism for pushing the patch bulk materials onto the conveyor belt is installed on the workbench.

[0007] As a further optimization scheme of the utility model, the pushing mechanism includes two mounting plates installed on the top of the workbench, a loading cylinder installed between the two mounting plates, and a pushing assembly installed on one side of the workbench. A loading channel is formed between the loading cylinder and the workbench, and the height of the loading channel is the same as the height of the bulk patch material.

[0008] As a further optimization scheme of the utility model, the pushing assembly includes a fixed plate installed on one side of the workbench, a rotating motor installed on the top of the fixed plate, a rotating disk installed on the output end of the rotating motor, a push rod movably connected to one side of the top of the rotating disk, and a loading plate arranged in the loading channel through a limiting mechanism, one end of the push rod being hinged to one side of the loading plate.

[0009] As a further optimization solution of the utility model, the limiting mechanism includes a support rod installed on the top of the fixed plate, and a limiting sleeve installed on the top of the support rod, and the limiting sleeve is arranged on the outside of the loading plate.

[0010] As a further optimization solution of the utility model, a connecting plate is installed on one side of the two supporting legs, and an inclined baffle is installed on one side of the two connecting plates, and the two baffles are in an eight-shaped structure.

[0011] As a further optimization solution of the utility model, a material receiving box used in conjunction with the push plate is placed on the top of the bottom plate.

[0012] The beneficial effect of the utility model is that the damaged LED patch bulk materials can be removed during use, and the broken patch bulk materials are prevented from being used further, thereby improving the quality of product production. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a first three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 It is a second three-dimensional structural schematic diagram of the utility model;

[0015] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle;

[0016] Figure 4 This utility model Figure 2 Enlarged view of point B in the middle.

[0017] In the figure: 1. Base plate; 2. Support legs; 3. Conveyor belt; 4. Support plate; 5. Workbench; 6. Mounting plate; 7. Loading barrel; 8. Connecting plate; 9. Baffle; 10. Fixed plate; 11. Rotating disk; 12. Push rod; 13. Material receiving box; 14. Mounting rod; 15. Loading plate; 16. Limit sleeve; 17. Pneumatic cylinder; 18. Push plate; 19. Patch detector. DETAILED DESCRIPTION

[0018] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0019] like Figure 1 - Figure 4As shown, a feeding mechanism for bulk LED patch materials comprises a base plate 1, a plurality of supporting legs 2 mounted on the top of the base plate 1, and a conveyor belt 3 mounted between the plurality of supporting legs 2, wherein a connecting plate 8 is mounted on one side of each of the two supporting legs 2, a baffle 9 is mounted on one side of each of the two connecting legs 8, the two baffles 9 are located on a side close to a workbench 5, the two baffles 9 are in an eight-shaped structure, and the side with a narrower opening is close to a detection mechanism, when the pushing mechanism pushes the bulk patch materials onto the conveyor belt 3, under the action of the two baffles 9, the bulk patch materials will move to the bottom of the detection mechanism, so as to facilitate the detection work of the detection mechanism, a detection mechanism is mounted above the conveyor belt 3, and the detection mechanism comprises a supporting plate 8 mounted on the top of the base plate 1 A support plate 4, a mounting rod 14 installed at the bottom of the support plate 4, and a patch detector 19 installed at the bottom of the mounting rod 14 and located above the conveyor belt 3, a pneumatic cylinder 17 is installed on one side of the support plate 4, and a push plate 18 located on one side of the patch detector 19 is installed at the output end of the pneumatic cylinder 17, a controller is provided on the bottom plate 1, and the controller is electrically connected to the pneumatic cylinder 17 and the patch detector 19. When the patch detector 19 detects a problem, it will transmit a signal to the controller, and the controller will control the pneumatic cylinder 17 to work, and a receiving box 13 used in conjunction with the push plate 18 is placed on the top of the bottom plate 1, and a workbench 5 used in conjunction with the conveyor belt 3 is installed on the top of the bottom plate 1, and a device for pushing the patch bulk material into the conveyor belt 3 is installed on the workbench 5. The pushing mechanism on the conveyor belt 3 includes two mounting plates 6 mounted on the top of the workbench 5, a loading cylinder 7 mounted between the two mounting plates 6, and a pushing assembly mounted on one side of the workbench 5. The pushing assembly includes a fixed plate 10 mounted on one side of the workbench 5, a rotating motor mounted on the top of the fixed plate 10, a rotating disk 11 mounted on the output end of the rotating motor, a push rod 12 movably connected to one side of the top of the rotating disk 11, and a loading plate 15 arranged in the loading channel through a limiting mechanism. Since the loading plate 15 performs a reciprocating horizontal motion, the distance between each patch bulk material will be kept in a certain same state during the loading process, so that uniform loading can be achieved. The limiting mechanism includes A support rod is installed on the top of the fixed plate 10, and a limit sleeve 16 is installed on the top of the support rod. The limit sleeve 16 is sleeved on the outside of the loading plate 15. The loading plate 15 can be limited by the limit sleeve 16, so that the loading plate 15 maintains a linear motion state during the work. One end of the push rod 12 is hinged to one side of the loading plate 15. A loading channel is formed between the loading barrel 7 and the workbench 5, and the height of the loading channel is the same as the height of the patch bulk material. Due to the formation of the loading channel, when the patch bulk material located in the loading channel is pushed onto the conveyor belt 3, when the loading plate 15 returns to the initial working state, the patch bulk material located in the loading barrel 7 will enter the loading channel, so as to carry out the next pushing work.

[0020] It should be noted that, when in use, the feeding mechanism for this type of LED chip bulk material puts multiple chip bulk materials into the feeding barrel 7, starts the rotating motor and the conveyor belt 3, and the rotating motor drives the rotating disk 11 to rotate. Under the action of the rotating disk 11, the push rod 12 pushes the push plate 18 to perform reciprocating horizontal motion inside the feeding channel, so that the chip bulk materials located inside the feeding channel can be continuously pushed onto the conveyor belt 3. The chip bulk materials pushed onto the conveyor belt 3 will move to the bottom of the detection mechanism under the action of the two baffles 9. At this time, the chip detector 19 will detect the chip bulk materials below. When damage is detected in the chip bulk materials, the pneumatic cylinder 17 will drive the push plate 18 to move and push the damaged chip bulk materials into the receiving box 13, so that the damaged chip bulk materials can be removed to avoid affecting the production quality of the product.

[0021] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A feeding mechanism for bulk LED patch materials, comprising a base plate (1), a plurality of support legs (2) mounted on the top of the base plate (1), and a conveyor belt (3) mounted between the plurality of support legs (2), characterized in that: A detection mechanism is installed above the conveyor belt (3), and the detection mechanism includes a support plate (4) installed on the top of the base plate (1), a mounting rod (14) installed at the bottom of the support plate (4), and a patch detector (19) installed at the bottom of the mounting rod (14) and located above the conveyor belt (3). A pneumatic cylinder (17) is installed on one side of the support plate (4), and a push plate (18) located on one side of the patch detector (19) is installed at the output end of the pneumatic cylinder (17). A workbench (5) used in conjunction with the conveyor belt (3) is installed on the top of the base plate (1), and a pushing mechanism for pushing patch bulk materials onto the conveyor belt (3) is installed on the workbench (5).

2. The feeding mechanism for bulk LED chips according to claim 1, characterized in that: The pushing mechanism comprises two mounting plates (6) mounted on the top of a workbench (5), a loading cylinder (7) mounted between the two mounting plates (6), and a pushing assembly mounted on one side of the workbench (5); a loading channel is formed between the loading cylinder (7) and the workbench (5), and the height of the loading channel is the same as the height of the patch bulk material.

3. The feeding mechanism for bulk LED chips according to claim 2, characterized in that: The pusher assembly comprises a fixed plate (10) mounted on one side of a workbench (5), a rotating motor mounted on the top of the fixed plate (10), a rotating disk (11) mounted on the output end of the rotating motor, a push rod (12) movably connected to one side of the top of the rotating disk (11), and a loading plate (15) arranged in the loading channel through a limiting mechanism, one end of the push rod (12) being hinged to one side of the loading plate (15).

4. The feeding mechanism for bulk LED chips according to claim 3, characterized in that: The limiting mechanism comprises a support rod mounted on the top of the fixing plate (10), and a limiting sleeve (16) mounted on the top of the support rod, wherein the limiting sleeve (16) is sleeved on the outside of the loading plate (15).

5. The feeding mechanism for bulk LED chips according to claim 1, characterized in that: One side of each of the two supporting legs (2) is provided with a connecting plate (8), and one side of each of the two connecting plates (8) is provided with an inclined baffle (9), and the two baffles (9) are in an eight-shaped structure.

6. The feeding mechanism for bulk LED chips according to claim 1, characterized in that: A material receiving box (13) used in conjunction with a push plate (18) is placed on the top of the bottom plate (1).

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