Anti-tilting protection device for intermediate frequency furnace
By introducing support columns, rotating connecting seats, protective components and gravity compensation components into the anti-tilt protection device of the intermediate frequency furnace, the problem of flipping of the intermediate frequency furnace caused by hydraulic system failure is solved, and the stable fixation and automatic recovery of the intermediate frequency furnace is achieved, ensuring the equipment and personnel safety.
Patent Information
- Application Number
- CN202420177646.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-24
AI Technical Summary
The existing anti-tilt protection device of the medium-frequency furnace fails when the hydraulic system fails, causing the medium-frequency furnace body to flip, causing equipment damage and personnel injury.
An anti-tilt protection device for the medium-frequency furnace including support columns, rotating connecting seats, rotating ferrules, protective components and gravity compensation components is designed. The medium-frequency protection device is realized through structures such as self-locking shaking handles, meshing gear sets, screws and limit blocks. The furnace is stable and fixed, and the gravity compensation for slight shaking is achieved using infrared detectors and motors to match the counterweights.
Effectively prevent the medium-frequency furnace from dumping during production, ensure the safety of the equipment, and automatically restore the furnace body to its original position when it is slightly shaken, enhancing the protective effect.
Smart Images

Figure CN222187763U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-tilting of medium frequency furnaces, in particular to an anti-tilting protective device for medium frequency furnaces. Background Art
[0002] During the smelting process of the medium frequency furnace, since the furnace body needs to be tilted during the steel-out process, and the furnace body needs to be in a horizontal position during the normal smelting process of the medium frequency furnace, a medium frequency furnace tilting device is required to control the tilting of the medium frequency furnace. Therefore, the medium frequency furnace is not directly fixed on the heating platform, and there is a risk of tilting during the working process. The medium frequency furnace contains high-temperature molten iron, so the molten iron splashes when tilting, which poses a greater risk to working equipment and personnel. Therefore, an anti-tilting protection device for the medium frequency furnace is developed.
[0003] Now we search for the Chinese patent for the anti-tilting protection device for the medium frequency furnace, the publication number is CN 218034398 U, which includes a plane placement frame, the plane placement frame includes a placement plate, the two sides of the placement plate are respectively fixedly connected to two extension platforms, one end of each of the extension platforms is respectively fixedly connected to a vertical bracket column, the inner side of the top of each of the vertical bracket columns is respectively rotatably connected to a rotating connection seat, and a rotating hoop is fixedly connected between the two rotating connection seats. The utility model is provided with a rotatable rotating hoop, which is sleeved on the top of the medium frequency furnace to limit the shaking of the medium frequency furnace. When the medium frequency furnace shakes, it will drive the rotating hoop to shake in the opposite direction, so that the inclined side of the medium frequency furnace is close to the inner wall of the rotating hoop, and through the higher height of the rotating hoop, the splashed molten iron is guided back to the medium frequency furnace, so that the high-temperature molten iron will not splash out of the medium frequency furnace, thereby playing a certain role in the surrounding equipment and staff.
[0004] However, it still has the following disadvantages in actual use:
[0005] Once the hydraulic system of the tilting telescopic rod fails during the production process, the active rod cannot be used normally, which will cause the medium frequency furnace to flip over. The vertical support column and rotating hoop will lose their protective effect, causing equipment damage and personal injury.
[0006] Therefore, we provide a medium frequency furnace anti-tilting protection device to solve the above problems. Utility Model Content
[0007] Technical issues to be solved
[0008] The purpose of the utility model is to provide an anti-tilting protection device for a medium frequency furnace to solve the problem proposed in the above background technology that once the hydraulic system of the tilting telescopic rod fails during the production process, the active rod cannot be used normally, which will cause the medium frequency furnace body to flip over, and the provided vertical support column and rotating hoop will lose their protective effect, causing equipment damage and personal injury.
[0009] Technical Solution
[0010] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0011] The utility model is a medium frequency furnace anti-tilting protection device, comprising:
[0012] The main body assembly includes a support column, a rotation connection seat rotatably connected to the support column, and a rotation hoop connected to the rotation connection seat;
[0013] The protection component includes a fixing plate welded to the outer side of the middle section of the support column, a fixing frame connected to the fixing plate, a first rotating shaft rotatably connected to the middle of the fixing plate, a self-locking crank connected to the first rotating shaft, a first meshing gear set connected to the first rotating shaft, a second rotating shaft connected to the first meshing gear set, a second meshing gear set connected to the second rotating shaft, a first screw connected to the second meshing gear set, a stopper slidably connected to the first screw, a first limiting block connected to the stopper, a first limiting plate connected to the fixing plate, and a first limiting groove provided on the first limiting plate;
[0014] The gravity compensation assembly is connected above the placement plate.
[0015] Further, the second rotating shaft is rotatably connected to the fixed frame, and the first screw rod is rotatably connected to the fixed plate;
[0016] Specifically, the fixed plate and the fixed frame play a supporting role, the rotation of the second rotating shaft can drive the second meshing gear set to rotate, and the rotation of the second meshing gear set can drive the first screw to rotate.
[0017] Furthermore, the second rotating shaft, the second meshing gear set and the first screw rod have two sets, which are symmetrically distributed at both ends of the fixed plate;
[0018] Specifically, rotating the first rotating shaft can drive the first meshing gear set to rotate, and the first meshing gear set rotates, and through the second rotating shaft, the second meshing gear rotates, thereby causing the two sets of first screw rods to rotate simultaneously.
[0019] Furthermore, the main body assembly also includes a placement plate connected to the lower end of the support column, a plane clamping tooth connected to the placement plate, a plane rotating frame connected to both ends of the placement plate, a mounting plate rotatably connected to the plane rotating frame, a tilting telescopic rod connected to the mounting plate, and another set of mounting plates are connected to the upper end of the tilting telescopic rod;
[0020] Specifically, the placement plate plays a supporting role, the plane clamping teeth are used to engage the tilting clamping teeth, the mounting plate is used to connect the tilting telescopic rod, the plane rotating frame is used to connect the mounting plate, one group of the tilting telescopic rods is an active rod, and the other group is a driven rod. The active rod is a hydraulic rod connected to a hydraulic system, which can control the rotation of the tilting rotating frame, and then control the rotation of the medium frequency furnace body, and the driven rod plays a supporting role.
[0021] Furthermore, the main body assembly also includes a tilting rotating frame connected to the mounting plate at the upper end of the tilting telescopic rod, a tilting arc plate connected to the tilting rotating frame, a tilting clamping tooth connected to the bottom of the tilting arc plate, a plane placement plate connected to the tilting arc plate, an intermediate frequency furnace body connected to the plane placement plate, a fixing hoop sleeved on the intermediate frequency furnace body, and a tilting support frame connected to the fixing hoop, and the other end of the tilting support frame is connected to the side of the plane placement plate;
[0022] Specifically, the tilting telescopic rod drives the tilting arc plate to rotate, drives the plane placement plate to rotate, drives the inclination support frame and the fixed hoop to rotate, and then drives the intermediate frequency furnace body to tilt. While the tilting arc plate rotates, it drives the tilting teeth to rotate in the plane teeth.
[0023] Further, the gravity compensation assembly includes an infrared detector connected to the placement plate, and the infrared detector is located below the tilting rotating frame;
[0024] Specifically, the infrared detector can sense whether the tilting and rotating frame rotates during the production process, and the infrared detector is electrically connected to the control system.
[0025] Furthermore, the gravity compensation assembly further comprises a second limiting plate connected to the top side of the rotating sleeve, and a second limiting groove provided on the second limiting plate;
[0026] Specifically, the second limiting plate plays a supporting role, and the second limiting groove plays a limiting role.
[0027] Furthermore, the gravity compensation assembly also includes a support plate connected to the top side of the rotating sleeve, a motor connected to the support plate, a third meshing gear set rotatably connected to the motor, a second screw connected to the third meshing gear set, a slider slidably connected to the second screw, a second limit block connected above the slider, and a counterweight block connected below the slider;
[0028] The second screw rod is rotatably connected to the side of the rotating sleeve, and the second limiting block is slidably connected in the second limiting groove;
[0029] Specifically, the motor provides power and is wirelessly connected to the infrared detector. When the motor is started, it can drive the third meshing gear set to rotate. The rotation of the third meshing gear set drives the second screw rod to rotate. The rotation of the second screw rod drives the slider to move. The movement of the slider drives the counterweight to move. When the slider moves, it drives the second limit block to move in the second limit groove.
[0030] Beneficial Effects
[0031] Compared with the prior art, the advantages of the present invention are:
[0032] 1. The utility model, through the protection group provided, before the start of production, the self-locking crank handle is rotated to drive the first rotating shaft to rotate, the first rotating shaft rotates, drives the first meshing gear set to rotate, the first meshing gear set rotates, drives the second rotating shaft to rotate, the second rotating shaft rotates, drives the second meshing gear set to rotate, the second meshing gear set rotates, drives the first screw rod to rotate, the first screw rod rotates, drives the stopper to move, the stopper moves forward to both sides of the intermediate frequency furnace body, so as to prevent the intermediate frequency furnace body from tipping over during the production process.
[0033] 2. Based on beneficial effect 1, the first limiting plate, the first limiting groove and the first limiting block are provided to facilitate the movement of the stopper and prevent the stopper from rotating during the movement.
[0034] 3. Based on beneficial effect 1, the fixed plate and fixed frame are provided to play a supporting role.
[0035] 4. The utility model, through the gravity compensation component, when the medium frequency furnace body shakes slightly during the production process, the infrared detector senses the rotation of the tilting rotating frame, starts the motor on the higher side, the motor drives the third meshing gear set to rotate, the third meshing gear set drives the second screw rod to rotate, the rotation of the second screw rod drives the slider to move, the slider drives the counterweight block away from the medium frequency furnace body, and under the action of gravity, the middle bottle furnace body returns to its original position.
[0036] 5. Based on beneficial effect 4, the second limiting plate, the second limiting groove and the second limiting block are provided to facilitate the movement of the slider and prevent the slider from rotating during the movement.
[0037] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0039] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0040] Figure 2 This is a schematic diagram of the structure of the protective component of the utility model from the first perspective;
[0041] Figure 3 This is a schematic diagram of the structure of the protective component of the utility model from a second viewing angle;
[0042] Figure 4 For this utility model Figure 1 Enlarged view of point A in the middle.
[0043] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0044] 10. Support column; 11. Placement plate; 110. Plane clamping gear; 111. Plane rotating frame; 12. Tilt telescopic rod; 120. Mounting plate; 13. Tilt arc plate; 130. Tilt rotating frame; 131. Tilt clamping gear; 132. Plane placement plate; 14. Medium frequency furnace body; 15. Inclination support frame; 16. Fixed hoop; 17. Rotating connecting seat; 18. Rotating sleeve hoop; 20. Fixed plate; 21. First rotating shaft; 22. Self-locking crank handle; 23. The first meshing gear set; 24, the fixed frame; 25, the second rotating shaft; 26, the second meshing gear set; 27, the first screw; 28, the first limiting plate; 280, the first limiting groove; 29, the stopper; 290, the first limiting block; 30, the infrared detector; 31, the support plate; 32, the motor; 33, the third meshing gear set; 34, the sliding block; 35, the counterweight; 36, the second limiting plate; 37, the second limiting groove; 38, the second limiting block; 39, the second screw. DETAILED DESCRIPTION
[0045] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0046] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0047] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0048] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0049] Example 1
[0050] See also Figure 1-3 As shown, this embodiment is a medium frequency furnace anti-tilting protection device, comprising:
[0051] The main assembly includes a support column 10, a rotating connection seat 17 rotatably connected to the support column 10, a rotating sleeve 18 connected to the rotating connection seat 17, a placement plate 11 connected to the lower end of the support column 10, a plane clamping tooth 110 connected to the placement plate 11, a plane rotating frame 111 connected to both ends of the placement plate 11, a mounting plate 120 rotatably connected to the plane rotating frame 111, and a tilting telescopic rod 12 connected to the mounting plate 120, and the upper end of the tilting telescopic rod 12 is connected to another set of mounting plates 12 0, a tilting rotating frame 130 connected to the mounting plate 120 at the upper end of the tilting telescopic rod 12, a tilting arc plate 13 connected to the tilting rotating frame 130, a tilting clamping tooth 131 connected to the bottom of the tilting arc plate 13, a plane placement plate 132 connected to the tilting arc plate 13, an intermediate frequency furnace body 14 connected to the plane placement plate 132, a fixing hoop 16 sleeved on the intermediate frequency furnace body 14, a tilting support frame 15 connected to the fixing hoop 16, and the other end of the tilting support frame 15 is connected to the side of the plane placement plate 132;
[0052] The protection assembly includes a fixing plate 20 welded to the outer side of the middle section of the support column 10, a fixing frame 24 connected to the fixing plate 20, a first rotating shaft 21 rotatably connected to the middle of the fixing plate 20, a self-locking crank 22 connected to the first rotating shaft 21, a first meshing gear set 23 connected to the first rotating shaft 21, a second rotating shaft 25 connected to the first meshing gear set 23, a second meshing gear set 26 connected to the second rotating shaft 25, a first screw rod 27 connected to the second meshing gear set 26, a stopper 29 slidably connected to the first screw rod 27, a first limiting block 290 connected to the stopper 29, a first limiting plate 28 connected to the fixing plate 20, and a first limiting groove 280 provided on the first limiting plate 28;
[0053] The second rotating shaft 25 is rotatably connected to the fixing frame 24, and the first screw rod 27 is rotatably connected to the fixing plate 20;
[0054] There are two sets of second rotating shafts 25 , second meshing gear sets 26 and first screw rods 27 , which are symmetrically distributed at two ends of the fixing plate 20 .
[0055] Use of protection components:
[0056] Rotate the self-locking crank 22 to drive the first rotating shaft 21 on the fixed plate 20 to rotate. The first rotating shaft 21 rotates to drive the first meshing gear set 23 to rotate. The first meshing gear set 23 rotates to drive the second rotating shaft 25 on the fixed frame 24 to rotate. The second rotating shaft 25 rotates to drive the second meshing gear set 26 to rotate. The second meshing gear set 26 rotates to drive the first screw rod 27 to rotate. The first screw rod 27 rotates to drive the stopper 29 to move. When the stopper 29 moves, it drives the first limit block 290 to move along the first limit groove 280 on the first limit plate 28. The stopper 29 moves forward to both sides of the intermediate frequency furnace body 14 to prevent the intermediate frequency furnace body 14 from tipping over during the production process.
[0057] Example 2
[0058] See also Figure 1 , Figure 4 As shown, this embodiment is based on the above embodiment 1 and also includes:
[0059] The gravity compensation assembly includes an infrared detector 30 connected to the placement plate 11, and the infrared detector 30 is located below the tilting rotating frame 130, a second limit plate 36 connected to the top side of the rotating sleeve 18, a second limit groove 37 opened on the second limit plate 36, a support plate 31 connected to the top side of the rotating sleeve 18, a motor 32 connected to the support plate 31, a third meshing gear set 33 rotatably connected to the motor 32, a second screw rod 39 connected to the third meshing gear set 33, a slider 34 slidably connected to the second screw rod 39, a second limit block 38 connected above the slider 34, and a counterweight block 35 connected below the slider 34;
[0060] The second screw rod 39 is rotatably connected to the side of the rotating hoop 18 , and the second limiting block 38 is slidably connected in the second limiting groove 37 .
[0061] Use of gravity compensation components:
[0062] When the intermediate frequency furnace body 14 shakes slightly during the production process, the infrared detector 30 senses the rotation of the tilting rotating frame 130, starts the motor 32 on the higher side, and the motor 32 drives the third meshing gear set 33 to rotate. The third meshing gear set 33 drives the second screw rod 39 to rotate. The rotation of the second screw rod 39 drives the slider 34 to move. The slider 34 drives the counterweight block 35 away from the intermediate frequency furnace body 14. Under the action of gravity, the intermediate frequency furnace body 14 returns to its original position. When the slider 34 moves, it drives the second limit block 38 to move along the second limit groove 37 on the second limit plate 36.
[0063] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0064] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An anti-tilting protection device for a medium frequency furnace, It is characterized in that include: The main body assembly comprises a support column (10), a rotation connection seat (17) rotationally connected to the support column (10), and a rotation hoop (18) connected to the rotation connection seat (17); The protection component comprises a fixing plate (20) welded to the outer side surface of the middle section of the support column (10), a fixing frame (24) connected to the fixing plate (20), a first rotating shaft (21) rotatably connected to the middle of the fixing plate (20), a self-locking crank (22) connected to the first rotating shaft (21), a first meshing gear set (23) connected to the first rotating shaft (21), a second rotating shaft (25) connected to the first meshing gear set (23), a second meshing gear set (26) connected to the second rotating shaft (25), a first screw rod (27) connected to the second meshing gear set (26), a stopper (29) slidably connected to the first screw rod (27), a first limiting block (290) connected to the stopper (29), a first limiting plate (28) connected to the fixing plate (20), and a first limiting groove (280) provided on the first limiting plate (28); The gravity compensation component is connected above the placement plate (11).
2. The anti-tilting protection device for a medium frequency furnace according to claim 1, It is characterized in that The second rotating shaft (25) is rotatably connected to the fixing frame (24), and the first screw rod (27) is rotatably connected to the fixing plate (20).
3. The anti-tilting protection device for a medium frequency furnace according to claim 1, It is characterized in that There are two groups of the second rotating shaft (25), the second meshing gear set (26) and the first screw rod (27), which are symmetrically distributed at both ends of the fixed plate (20).
4. The anti-tilting protection device for a medium frequency furnace according to claim 1, It is characterized in that The main body assembly further comprises a placement plate (11) connected to the lower end of the support column (10), a plane clamping tooth (110) connected to the placement plate (11), a plane rotating frame (111) connected to both ends of the placement plate (11), a mounting plate (120) rotatably connected to the plane rotating frame (111), and a tilting telescopic rod (12) connected to the mounting plate (120), wherein the upper end of the tilting telescopic rod (12) is connected to another set of mounting plates (120).
5. The anti-tilting protection device for a medium frequency furnace according to claim 4, It is characterized in that The main body assembly also includes a tilting rotating frame (130) connected to the mounting plate (120) at the upper end of the tilting telescopic rod (12), a tilting arc plate (13) connected to the tilting rotating frame (130), a tilting clamping tooth (131) connected below the tilting arc plate (13), a plane placement plate (132) connected to the tilting arc plate (13), an intermediate frequency furnace body (14) connected to the plane placement plate (132), a fixing hoop (16) sleeved on the intermediate frequency furnace body (14), and a tilting support frame (15) connected to the fixing hoop (16), wherein the other end of the tilting support frame (15) is connected to the side of the plane placement plate (132).
6. The anti-tilting protection device for a medium frequency furnace according to claim 4, It is characterized in that The gravity compensation component comprises an infrared detector (30) connected to the placement plate (11), and the infrared detector (30) is located below the tilting rotating frame (130).
7. The anti-tilting protection device for a medium frequency furnace according to claim 1, It is characterized in that The gravity compensation component also includes a second limiting plate (36) connected to the top side of the rotating sleeve (18) and a second limiting groove (37) formed on the second limiting plate (36).
8. The anti-tilting protection device for a medium frequency furnace according to claim 1, It is characterized in that The gravity compensation assembly also includes a support plate (31) connected to the top side of the rotating sleeve (18), a motor (32) connected to the support plate (31), a third meshing gear set (33) rotatably connected to the motor (32), a second screw rod (39) connected to the third meshing gear set (33), a slider (34) slidably connected to the second screw rod (39), a second limit block (38) connected above the slider (34), and a counterweight block (35) connected below the slider (34); The second screw rod (39) is rotatably connected to the side of the rotating sleeve (18), and the second limiting block (38) is slidably connected in the second limiting groove (37).
