Novel new energy automatic hot riveting equipment

By using electric cylinders plus linear bearing mechanisms and temperature detection modules in thermal rivet equipment, the existing thermal rivet mechanisms have been solved, and the accuracy of thermal rivet pressure positioning and temperature consistency are achieved, and the assembly efficiency is improved. and yield rate.

CN222268578UActive Publication Date: 2024-12-31CHANGZHOU WANXIANG NEW ENERGY CO LTD
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Patent Information

Application Number
CN202420838873.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-31
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing thermal rivet mechanism has many parts and complex processing, difficult alignment of upper and lower molds, and no temperature monitoring, resulting in low yield of thermal rivets, requiring manual re-checking, and inconvenient replacement and maintenance.

Method used

The electric cylinder and linear bearing mechanism are used to achieve accurate positioning of the heat rivet and rivet pressure, and the temperature detection module is equipped with a real-time monitoring of each rivet point temperature, and the rivet point temperature is ensured to be consistent through the Z-axis lifting module and the pre-pressing mechanism.

Benefits of technology

It significantly improves the assembly efficiency of electric heaters, saves working hours, and ensures the yield rate of product riveting.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222268578U_ABST
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Abstract

The utility model discloses novel new energy automatic hot riveting equipment. The novel new energy automatic hot riveting equipment comprises a workbench, a Z-axis lifting module is arranged on the workbench, a mounting plate is arranged at the bottom of the Z-axis lifting module, a hot riveting upper die is arranged on a first mounting plate, a hot riveting mechanism is arranged at the bottom of the hot riveting upper die, and a hot riveting bottom die is arranged at the position, corresponding to the hot riveting upper die, of the workbench. The hot riveting upper die comprises a positioning plate connected with the first mounting plate, the positioning plate is connected with a second mounting plate through a positioning column, the hot riveting mechanism is arranged on the second mounting plate, and a pre-pressing mechanism is arranged on the second mounting plate and located on one side of the hot riveting mechanism. According to the utility model, the electric cylinder and the linear bearing mechanism are adopted, so that the hot riveting positioning of a product is accurate, the assembly efficiency of the electric heater can be obviously improved, the working hours are saved, and the temperature detection module can monitor the temperature of each riveting point in real time, so that the temperatures borne by the riveting points are basically consistent, and the riveting yield of the product is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic hot riveting of new energy CCS products, in particular to a new type of new energy automatic hot riveting equipment. Background Art

[0002] Existing hot riveting mechanism as attached Figure 2 As shown, it generally includes five mechanisms, namely, hot riveting bottom mold, hot riveting upper mold, hot riveting heating mechanism, Z-axis lifting and cooling module. The overall hot riveting heating mechanism has many parts and the processing is complicated. The upper and lower molds are difficult to align, and there is no temperature monitoring module, resulting in an extremely low hot riveting yield, which requires manual hot riveting again. At the same time, replacement and maintenance are inconvenient. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a new type of new energy automatic hot riveting equipment, which adopts an electric cylinder plus a linear bearing mechanism to achieve accurate positioning of product hot riveting and riveting, which can significantly improve the assembly efficiency of electric heaters and save working hours. In addition, the temperature detection module can monitor the temperature of each riveting point in real time, so that the temperature of each riveting point is basically consistent, thereby ensuring the yield rate of product riveting.

[0004] In order to solve the above technical problems, the utility model provides a new type of new energy automatic hot riveting equipment, including a workbench, a Z-axis lifting module is arranged on the workbench, a first mounting plate is arranged at the bottom of the Z-axis lifting module, a hot riveting upper die is arranged on the first mounting plate, a hot riveting mechanism is arranged at the bottom of the hot riveting upper die, and a hot riveting bottom die is arranged at a position on the workbench corresponding to the hot riveting upper die; the hot riveting upper die includes a positioning plate connected to the first mounting plate, the positioning plate is connected to a second mounting plate through a positioning column, the hot riveting mechanism is arranged on the second mounting plate, and a pre-pressing mechanism is arranged on the second mounting plate on one side of the hot riveting mechanism.

[0005] Furthermore, clamping columns are evenly arranged on the hot riveting bottom die.

[0006] Furthermore, a raised portion is provided at the center of the upper surface of the hot riveting bottom die, and the raised portion is provided between the clamping columns.

[0007] Furthermore, the heat riveting mechanism is a heat riveting head arranged at intervals.

[0008] Furthermore, the driving device of the Z-axis lifting module is an electric cylinder on the top.

[0009] Furthermore, a linear bearing is arranged between the hot riveting upper die and the hot riveting bottom die, and a support seat is arranged on the hot riveting bottom die at a position corresponding to the linear bearing.

[0010] Furthermore, each of the heat riveting mechanisms includes a temperature detection module.

[0011] Furthermore, an air blowing heat dissipation mechanism is provided on one side of the hot riveting head.

[0012] The beneficial effects of the utility model are as follows: the device adopts an electric cylinder plus a linear bearing mechanism to achieve accurate positioning of product hot riveting and pressing, which can significantly improve the assembly efficiency of the electric heater and save working hours. The temperature detection module can monitor the temperature of each riveting point in real time, so that the temperature of each riveting point is basically the same, thereby ensuring the yield rate of product riveting and pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] Figure 2 It is a schematic diagram of the structure of the existing hot riveting mechanism of the utility model.

[0015] Figure 3 It is a structural schematic diagram of a hot riveting bottom die of the utility model.

[0016] Figure 4 It is a structural schematic diagram of a hot riveting upper die of the utility model.

[0017] Figure 5 It is a schematic diagram of the structure of the Z-axis lifting module of the utility model.

[0018] Explanation of the numbers in the figure: 1. Hot riveting bottom die; 2. Hot riveting mechanism; 3. Hot riveting upper die; 4. Z-axis lifting module; 1a. Protrusion; 1b. Clamping column; 3a. Positioning plate; 3b. Positioning column; 3c. Pre-pressing mechanism; 3d. Air blowing and heat dissipation mechanism; 4a. Electric cylinder; 4b. Linear bearing; 4c. Support seat. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0022] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0024] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0025] Reference Figures 1 to 5As shown, an embodiment of a new type of new energy automatic hot riveting equipment of the utility model includes a workbench, a Z-axis lifting module 4 is arranged on the workbench, a first mounting plate is arranged at the bottom of the Z-axis lifting module 4, a hot riveting upper die 3 is arranged on the first mounting plate, a hot riveting mechanism 2 is arranged at the bottom of the hot riveting upper die 3, and a hot riveting bottom die 1 is arranged at a position corresponding to the hot riveting upper die 3 on the workbench; the hot riveting upper die 3 includes a positioning plate 3a connected to the first mounting plate, the positioning plate 3a is connected to the second mounting plate through a positioning column 3b, the hot riveting mechanism 2 is arranged on the second mounting plate, and a pre-pressing mechanism 3c is arranged on the second mounting plate on one side of the hot riveting mechanism 2, which is located next to the hot riveting head for pre-pressing products;

[0026] The hot riveting bottom mold 1 is evenly spaced with clamping columns 1b, and a raised portion 1a is provided at the center of the upper surface of the hot riveting bottom mold 1. The raised portion 1a is provided between the clamping columns 1b, and is used to support and position the product;

[0027] The hot riveting mechanism 2 is a hot riveting head arranged at intervals; the driving device of the Z-axis lifting module 4 is the electric cylinder 4a at the top, which dominates the entire hot riveting lifting mechanism. A linear bearing 4b is arranged between the hot riveting upper die 3 and the hot riveting bottom die 1, and the linear motion lifting and lowering of the optical axis with the electric cylinder 4a ensures that the hot riveting upper die 3 and the hot riveting bottom die 1 will not deviate from the set relative position. A support seat 4c is arranged on the hot riveting bottom die 1 at a position corresponding to the linear bearing 4b, which is used to support the Z-bearing lifting mechanism;

[0028] The hot riveting mechanism 2 includes a temperature detection module; an air blowing heat dissipation mechanism 3d is provided on one side of the hot riveting head for cooling the hot riveting head.

[0029] The overall use process is as follows: manually place the product on the hot riveting carrier and use the hot riveting carrier to position it so that the product is fully matched with the hot riveting bottom mold 1 and the degree of freedom is limited to zero;

[0030] The starting electric cylinder 4a drives the automatic hot riveting mechanism 2 to hot rivet the product. The automatic hot riveting mechanism 2 itself is provided with a spring so that the product is only subjected to elastic force during the hot riveting process and has force leveling;

[0031] Each hot riveting mechanism 2 is provided with a temperature detection module, which is generally an automatic monitoring temperature sensor, so that the temperature of each riveting point is basically the same, thereby ensuring the yield of product riveting.

[0032] After the hot riveting of the product is completed, the air blowing and cooling mechanism 3d is automatically started to prevent the hot riveting head and the product from sticking together due to heating.

[0033] The above-described embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. The protection scope of the present utility model shall be subject to the claims.

Claims

1. A new type of new energy automatic hot riveting equipment, characterized in that: The invention comprises a workbench, wherein a Z-axis lifting module (4) is arranged on the workbench, a first mounting plate is arranged at the bottom of the Z-axis lifting module (4), a hot riveting upper die (3) is arranged on the first mounting plate, a hot riveting mechanism (2) is arranged at the bottom of the hot riveting upper die (3), and a hot riveting bottom die (1) is arranged at a position on the workbench corresponding to the hot riveting upper die (3); The hot riveting upper die (3) comprises a positioning plate (3a) connected to the first mounting plate, the positioning plate (3a) being connected to a second mounting plate via a positioning column (3b), the hot riveting mechanism (2) being arranged on the second mounting plate, and a pre-pressing mechanism (3c) being arranged on one side of the hot riveting mechanism (2) on the second mounting plate.

2. The new type of new energy automatic hot riveting equipment as claimed in claim 1 is characterized in that: Clamping columns (1b) are evenly spaced and arranged on the hot riveting bottom die (1).

3. The new type of new energy automatic hot riveting equipment as claimed in claim 2 is characterized in that: A raised portion (1a) is provided at the center of the upper surface of the hot riveting bottom die (1), and the raised portion (1a) is provided between the clamping columns (1b).

4. The new type of new energy automatic hot riveting equipment as claimed in claim 1, characterized in that: The hot riveting mechanism (2) is a hot riveting head arranged at intervals.

5. The new type of new energy automatic hot riveting equipment as claimed in claim 1 is characterized in that: The driving device of the Z-axis lifting module (4) is an electric cylinder (4a) at the top.

6. The new type of new energy automatic hot riveting equipment as claimed in claim 1, characterized in that: A linear bearing (4b) is arranged between the hot riveting upper die (3) and the hot riveting bottom die (1), and a support seat (4c) is arranged on the hot riveting bottom die (1) at a position corresponding to the linear bearing (4b).

7. The new type of new energy automatic hot riveting equipment as claimed in claim 1, characterized in that: Each of the heat riveting mechanisms (2) comprises a temperature detection module.

8. The new type of new energy automatic hot riveting equipment as claimed in claim 4, characterized in that: An air blowing heat dissipation mechanism (3d) is provided on one side of the hot riveting head.