Vertical electrical element tray distribution system

Abstract

The utility model discloses a vertical electrical component distribution system, comprising an electric cabinet conveying line used for conveying an electric cabinet; the six-axis mechanical arm and the electrical element material frame are both arranged on the same side of the electrical cabinet conveying line, and the electrical element material frame is located beside the six-axis mechanical arm and used for supplying electrical elements to the six-axis mechanical arm; a clamping jaw used for clamping an electrical element is arranged at the execution end of the six-axis mechanical arm. According to the utility model, automatic clamping of electrical elements is realized, the labor intensity is reduced, the production efficiency and the product consistency are improved, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of panel distribution equipment, and more specifically, to a vertical electrical component panel distribution system. Background Art

[0002] Electrical distribution refers to the process of installing various electrical equipment, components, etc. in distribution cabinets, control cabinets or instrument cabinets according to electrical drawings and process requirements to form a complete electrical control system. At present, the installation of electrical components in large distribution cabinets still relies entirely on manual clamping, which is labor-intensive and has low production efficiency. Utility Model Content

[0003] An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described below.

[0004] In order to achieve these purposes and other advantages according to the utility model, a vertical electrical component distribution panel system is provided, comprising:

[0005] Electric cabinet conveyor line, used for conveying electric cabinets;

[0006] A six-axis robot arm and an electrical component rack are both arranged on the same side of the electric cabinet conveyor line, and the electrical component rack is located next to the six-axis robot arm to supply electrical components to the six-axis robot arm;

[0007] Wherein, the execution end of the six-axis robot arm is provided with a clamping claw for clamping electrical components.

[0008] Preferably, the electric cabinet conveyor line is a step-type power roller conveyor line.

[0009] Preferably, a stopper bar is provided above the electric cabinet conveyor line and extends along the conveying direction, so as to be used for the six-axis robot arm to support the electric cabinet when installing electrical components in the electric cabinet.

[0010] Preferably, two shift rods are provided, which are located at different heights above the electric cabinet conveyor line, and an F-shaped bracket is provided on the side of the frame of the electric cabinet conveyor line, and the two shift rods are respectively connected to the two horizontal parts of the bracket.

[0011] Preferably, the electrical component rack comprises:

[0012] Four legs, each of which is arranged at a rectangular corner point, and frame rods are arranged at the same height of the four legs and between two adjacent legs to form a rectangular frame, and the rectangular frame is arranged at different heights on the legs;

[0013] A rodless cylinder is arranged on the rectangular frame, and a receiving plate for receiving the electrical components is arranged on the movable part of the rodless cylinder. One end of the rodless cylinder is close to the six-axis robot arm, and the other end is far away from the six-axis robot arm.

[0014] Preferably, a plurality of rodless cylinders and supporting plates matched therewith are arranged on the rectangular frame, and the plurality of rodless cylinders are arranged parallel to each other.

[0015] Preferably, the rodless cylinder on the rectangular frame below the topmost rectangular frame extends out of the rectangular frame at one end close to the six-axis robotic arm, and the length of the rodless cylinder on the rectangular frame extending out of the rectangular frame gradually increases from top to bottom.

[0016] Preferably, baffles are provided on both sides of the rodless cylinder.

[0017] The utility model includes at least the following beneficial effects: by adopting a conveyor line to transport the electrical cabinet, adopting an electrical component rack to supply electrical components, and adopting a six-axis robotic arm to take the electrical components from the electrical component rack and install them in the electrical cabinet, it basically replaces the manual panel matching operation, realizes the automatic installation of electrical components, reduces labor intensity, improves production efficiency and product consistency, and reduces labor costs.

[0018] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural schematic diagram of the vertical electrical component distribution panel system of the utility model;

[0020] Figure 2 This is the main structural diagram of the electric cabinet transmission line of the utility model;

[0021] Figure 3 This is a side structural diagram of the electrical component rack of the utility model;

[0022] Figure 4 This is a main structural diagram of the electrical component rack described in the utility model. DETAILED DESCRIPTION

[0023] The present invention will be further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.

[0024] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified; in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0025] like Figure 1 As shown, the utility model provides a vertical electrical component distribution panel system, comprising:

[0026] An electric cabinet conveying line 1 is used for conveying electric cabinets;

[0027] The six-axis robot arm 2 and the electrical component rack 3 are both arranged on the same side of the electric cabinet conveyor line 1. The electrical component rack 3 is located next to the six-axis robot arm 2 to supply electrical components to the six-axis robot arm 2.

[0028] Wherein, the execution end of the six-axis robot arm 2 is provided with a clamping claw 4 for clamping electrical components.

[0029] In the above embodiment, by using a conveyor line to transport the electrical cabinet, using an electrical component rack 3 to supply electrical components, and using a six-axis robotic arm 2 to take electrical components from the electrical component rack 3 and install them in the electrical cabinet, the manual panel matching operation is basically replaced, and the automatic installation of electrical components is realized, which reduces labor intensity, improves production efficiency and product consistency, and reduces labor costs.

[0030] Specifically, the electric cabinet conveyor line 1 can adopt a stepping power roller conveyor line. When the electric cabinet is conveyed to the workstation in front of the six-axis robot 2, it stops moving and waits for the six-axis robot 2 to install electrical components in the electric cabinet. When the electrical components in the electric cabinet are installed, the electric cabinet conveyor line 1 steps forward to move the electric cabinet with installed electrical components forward, and conveys the electric cabinet without installed electrical components to the workstation in front of the six-axis robot 2.

[0031] like Figure 2 As shown, specifically, a stopper rod 5 is provided above the electric cabinet conveyor line 1 and extends along the conveying direction, so as to be used for the six-axis robot arm 2 to support the electric cabinet when the electric components are clamped in the electric cabinet.

[0032] More specifically, two gear bars 5 are provided, which are located at different heights above the electric cabinet conveyor line 1. An F-shaped bracket 6 is provided on the side of the frame of the electric cabinet conveyor line 1, and the two gear bars 5 are respectively connected to the two horizontal parts of the bracket 6.

[0033] When the six-axis robot arm 2 is clamping the electrical components into the electric cabinet, it will apply a certain thrust to the electric cabinet. If the electric cabinet has nothing to lean on, it will be easy to move, which is not conducive to the smooth clamping of the electrical components. Therefore, a lever 5 is provided here to provide a support for the electric cabinet, which is conducive to the smooth clamping of the electrical components. At the same time, the lever 5 extending along the conveying direction is adopted. The lever 5 can be a round rod, so that the contact surface with the electric cabinet is small. When the electric cabinet moves on the conveying line 1, the friction between the lever 5 and the electric cabinet is also small. There is little hindrance to the movement of the electric cabinet.

[0034] Specifically, the electrical component rack 3 may adopt the following structure, including:

[0035] Four legs 301, each of which is arranged at a corner point of a rectangle, and frame rods 302 are arranged at the same height of the four legs 301 and between two adjacent legs 301 to form a rectangular frame, and the rectangular frame is arranged at different heights on the legs 301;

[0036] The rodless cylinder 303 is arranged on the rectangular frame. A receiving plate 304 for receiving the electrical components is arranged on the movable part of the rodless cylinder 303. One end of the rodless cylinder 303 is close to the six-axis robot 2, and the other end is far away from the six-axis robot 2.

[0037] Since the six-axis robot arm 2 clamps the electrical components one by one and then mounts them in the electrical cabinet, it is best to place the electrical components independently when taking them, which is more conducive to clamping by the clamping claw 4. Therefore, the rodless cylinder 303 is used here to independently transport the electrical components.

[0038] More specifically, a plurality of rodless cylinders 303 and supporting plates 304 matched therewith are arranged on the rectangular frame, and the plurality of rodless cylinders 303 are arranged parallel to each other.

[0039] Since more than one type of electrical components need to be installed in the electrical cabinet, multiple rodless cylinders 303 can be set in the electrical component rack 3. Each rodless cylinder 303 forms a conveying channel for electrical components. Then, one electrical component rack 3 can be equipped with all the required electrical components in the electrical cabinet, making it convenient for the six-axis robot arm 2 to complete the installation of various electrical components in the electrical cabinet at one workstation, thereby shortening the length of the electrical cabinet installation line.

[0040] like Figure 3As shown, more specifically, the rodless cylinder 303 on the rectangular frame below the top rectangular frame extends out of the rectangular frame at one end close to the six-axis robot arm 2, and the length of the rodless cylinder 303 on the rectangular frame extending out of the rectangular frame gradually increases from top to bottom.

[0041] Since the six-axis robot 2 needs to pick up items from the receiving tray 304 of the rodless cylinder 303 on the rectangular frames at different heights, if the rodless cylinders 303 on the rectangular frames at different heights extend out of the rectangular frame to the same length, the rodless cylinders 303 on the upper layer will easily hinder the six-axis robot 2 from picking up items from the receiving tray 304 of the rodless cylinder 303 on the lower layer. Therefore, the length of the rodless cylinders 303 on the rectangular frames from top to bottom extending out of the rectangular frame is gradually increased. In this way, when the receiving tray 304 moves to one end of the rodless cylinder 303 close to the six-axis robot 2, there is no obstruction above the receiving tray 304, which is convenient for the six-axis robot 2 to pick up items.

[0042] like Figure 4 As shown, more specifically, baffles 305 are provided on both sides of the rodless cylinder 303, and the baffles 305 can prevent the electrical components from rolling down from the left and right sides of the receiving tray 304, thereby ensuring the effectiveness of the transportation of the electrical components.

[0043] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation modes. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A vertical electrical component panel system, characterized in that: include: Electric cabinet conveyor line, used for conveying electric cabinets; A six-axis robot arm and an electrical component rack are both arranged on the same side of the electric cabinet conveyor line, and the electrical component rack is located next to the six-axis robot arm to supply electrical components to the six-axis robot arm; Wherein, the execution end of the six-axis robot arm is provided with a clamping claw for clamping electrical components.

2. The vertical electrical component panel system according to claim 1, characterized in that: The electric cabinet conveyor line is a step-by-step powered roller conveyor line.

3. The vertical electrical component panel system according to claim 1, characterized in that: A stopper bar is arranged above the electric cabinet conveyor line and extends along the conveying direction, so as to be used for the six-axis robot arm to support the electric cabinet when the electric components are clamped in the electric cabinet.

4. The vertical electrical component panel system according to claim 3, characterized in that: The shift rods are provided with two and are respectively located at different heights above the electric cabinet conveyor line. An F-shaped bracket is provided on the side of the frame of the electric cabinet conveyor line, and the two shift rods are respectively connected to the two horizontal parts of the bracket.

5. The vertical electrical component panel system according to claim 1, characterized in that: The electrical component rack comprises: Four legs, each of which is arranged at a rectangular corner point, and frame rods are arranged at the same height of the four legs and between two adjacent legs to form a rectangular frame, and the rectangular frame is arranged at different heights on the legs; A rodless cylinder is arranged on the rectangular frame, and a receiving plate for receiving the electrical components is arranged on the movable part of the rodless cylinder. One end of the rodless cylinder is close to the six-axis robot arm, and the other end is far away from the six-axis robot arm.

6. The vertical electrical component panel system according to claim 5, characterized in that: A plurality of rodless cylinders and supporting plates matched therewith are arranged on the rectangular frame, and the plurality of rodless cylinders are arranged parallel to each other.

7. The vertical electrical component panel system according to claim 5, characterized in that: The rodless cylinder on the rectangular frame below the top rectangular frame extends out of the rectangular frame at one end close to the six-axis robot arm, and the length of the rodless cylinder extending out of the rectangular frame increases gradually from top to bottom.

8. The vertical electrical component panel system according to claim 5, characterized in that: Baffles are arranged on both sides of the rodless cylinder.

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