Non-standard customized mineral casting casting molding device
Through the electric push rod and gear system, the angle of the casting barrel is automatically adjusted, combined with the thermal insulation electric heating wire and protective components, the problems of manual operation consumption and safety hazards are solved, and the stability and safety of the casting process of mineral casting are improved.
Patent Information
- Application Number
- CN202421154001.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the existing mineral casting molding device, manual operation of casting incineration melting tanks requires more manpower, making it difficult to control the pouring angle and speed of melt, which poses safety hazards.
A non-standard customized mineral casting casting molding device is designed, using electric push rods and gear systems to adjust the angle of the casting barrel, and automatically control the pouring of mineral molten water through racks and push-pull plates, combining thermal insulation electric heating wires and protective components to prevent molten water. Condensing and splashing.
It reduces manual operation, improves the control accuracy of mineral melting water pouring speed and angle, reduces safety hazards, and ensures the stability and safety of the pouring process.
Smart Images

Figure CN222270989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mineral casting pouring, in particular to a non-standard customized mineral casting pouring and molding device. Background Art
[0002] The product of mineral casting is mineral castings, which is a future-oriented environmentally friendly material. As a structural part of the machine, it can replace traditional cast iron in some applications with its price and performance advantages. With the continuous development of the manufacturing industry, the application field of new high-tech composite mineral castings in the base of machine tools and equipment is constantly expanding. Because of the use, shape and weight of castings, the requirements for castings are high, and the shapes are varied and need to be cast.
[0003] Its application number is "CN202220225779.7", which discloses "a non-standard customized mineral casting casting and molding device", which "comprises a mineral pouring device, a casting mold, a support plate, a mineral melter and a cooler, the casting mold is slidably overlapped on the inner outer surface of the mineral pouring device, the top of the mineral pouring device is detachably connected to the support plate, the top of the support plate is detachably connected to the mineral melter, and the coolers are detachably installed on the outer surfaces of both sides of the mineral pouring device." In the utility model, a mineral melter, an O-type clamping rotating rod, a casting incineration melting tank, a strong magnetic heating ring and a material guide opening head are combined, the mineral is smelted by the casting incineration melting tank, and then the high-temperature resistant handle is manually rotated, and the casting incineration melting tank is turned over in conjunction with the O-type clamping rotating rod, and the mineral melt water is poured into the interior of the mineral melter, and a small opening is opened in conjunction with the material guide opening head to evenly introduce the mineral melt water into the interior of the molding mold, and some mineral melt water adhered and cooled on the inner surface of the mineral melter is electromagnetically heated by the strong magnetic heating ring, causing the melt to drip out, and has the characteristic of being poured without contacting the mineral melt water.
[0004] However, the above method still has the following defects: due to the large mass of the casting incineration melting tank, it is labor-intensive to manually rotate the high-temperature resistant handle, and it is difficult to limit the angle of the casting incineration melting tank and control the pouring speed of the mineral melt water. When people approach the casting incineration melting tank manually, the mineral melt water is easy to splash onto the human body, which poses certain safety hazards. Utility Model Content
[0005] The purpose of the utility model is to provide a non-standard customized mineral casting casting and molding device to solve the problem proposed in the above background technology that the high temperature resistant handle is rotated manually, which is labor-intensive and difficult to limit the angle of the casting incineration melting tank and control the pouring speed of the mineral melt water.
[0006] The utility model provides the following technical solutions: a non-standard customized mineral casting casting and molding device, comprising a mounting seat and a casting bucket, the tops on both sides of the mounting seat are rotatably connected to the two sides of the casting bucket through support shafts, the top of the casting bucket is fixedly provided with a pouring port, one end of the support shaft is connected with a rack through gear meshing, the rack is slidably connected to the mounting seat, the bottom end of the mounting seat is provided with a base, one side of the top of the base is provided with an electric push rod through a supporting assembly, the telescopic rod of the electric push rod is connected with the rack through a push-pull plate, one side of the base is fixedly connected with a conical bucket through a protective assembly, the bottom end of the conical bucket is provided with a casting pipe, the surface of the conical bucket and the surface of the casting pipe are provided with heat-insulating heating wires, and the top of the conical bucket is fixedly provided with a baffle.
[0007] As a preferred technical solution of the utility model, the support shaft is rotatably connected to the mounting seat through a bearing, one end of the support shaft is welded to the casting bucket, the middle part of the gear is welded to the other end of the support shaft, a slider is fixedly provided on one side of the bottom end of the rack, guide rails are fixedly provided on both sides of the mounting seat, and the slider is slidably connected to the guide rails.
[0008] As a preferred technical solution of the utility model, a connecting rod is fixedly provided at one end of the rack, one end of the connecting rod is fixedly connected to one side of the push-pull plate, and the middle part of the other side of the push-pull plate is fixedly connected to the telescopic rod of the electric push rod.
[0009] As a preferred technical solution of the utility model, the support assembly includes a backing plate and a reinforcing rib plate, one end of the electric push rod is fixedly connected to the top of one side of the backing plate, the bottom of one side of the backing plate is fixedly provided with a reinforcing rib plate, and the bottom end of the backing plate and the bottom end of the reinforcing rib plate are both fixedly connected to the top of the base.
[0010] As a preferred technical solution of the utility model, side panels are fixedly provided on the tops of both sides of the backing plate, one side of the side panel is slidably connected to a guide rod through a rod sleeve, and one end of the guide rod is fixedly connected to the push-pull plate.
[0011] As a preferred technical solution of the utility model, the protective assembly includes a protective tube, the top of which is fixedly connected to the surface of the conical bucket, the heat-insulating heating wire is located inside the protective tube, and one side of the protective tube is welded to one side of the base through two vertical plates.
[0012] As a preferred technical solution of the utility model, the bottom end of the protective tube is fixedly connected to a bottom plate by screws, a pipe groove is opened in the middle of the bottom plate, and the casting pipe is connected with the pipe groove through an interlaced manner.
[0013] As a preferred technical solution of the utility model, reinforcing plates are fixedly provided on both sides of the baffle, and one side of the reinforcing plate is welded to the mounting seat.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The non-standard customized mineral casting casting device can support the electric push rod through the support assembly. The electric push rod can limit the support axis through the gear and the rack. The push-pull plate is driven by the electric push rod to drive the rack to move horizontally. The rack can drive the gear to rotate, so that the casting bucket can make a circular motion along the support axis, that is, the angle of the casting bucket can be adjusted, and the mineral melt water can be poured from the pouring port. In the process of adjusting the angle of the casting bucket, it is convenient to control the pouring speed of the mineral melt water, and no manual operation is required, which saves manpower.
[0016] 2. The non-standard customized mineral casting casting and molding device can guide the mineral melt water through the pouring port and the conical bucket, which is convenient for the directional output of the mineral melt water through the casting pipe, and can maintain stability during casting. The casting pipe protrudes from the mounting seat, which is convenient for the casting of non-standard customized mineral castings. The shield can prevent the mineral melt water from splashing onto the human body, reducing safety hazards. The thermal insulation heating wire can heat the conical bucket and the casting pipe, and can prevent the condensation of the mineral melt water during normal temperature casting. The protective component can provide protection for the human body and the thermal insulation heating wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is one of the structural schematic diagrams of the utility model;
[0018] Figure 2 This is the second structural diagram of the utility model;
[0019] Figure 3 It is a schematic diagram of the explosion structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the pouring bucket of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the support assembly of the utility model;
[0022] Figure 6 It is a structural schematic diagram of the protective component of the utility model.
[0023] In the figure: 1. mounting base; 2. supporting shaft; 3. gear; 4. rack; 5. slider; 6. guide rail; 7. connecting rod; 8. casting bucket; 9. pouring spout; 10. base; 11. supporting assembly; 1101. back plate; 1102. side plate; 1103. rod sleeve; 1104. guide rod; 1105. reinforcing rib plate; 12. electric push rod; 13. push-pull plate; 14. protection assembly; 1401. protection tube; 1402. bottom plate; 1403. pipe groove; 1404. vertical plate; 15. conical bucket; 16. baffle; 17. reinforcement plate; 18. casting pipe; 19. insulation heating wire. DETAILED DESCRIPTION
[0024] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.
[0025] See also Figures 1 to 6 In the embodiment of the utility model, the non-standard customized mineral casting casting molding device includes a mounting seat 1 and a casting bucket 8. The tops of both sides of the mounting seat 1 are rotatably connected to the two sides of the casting bucket 8 through the support shaft 2. The mounting seat 1 can support the casting bucket 8 through the support shaft 2. The top of the casting bucket 8 is fixedly provided with a pouring port 9. One end of the support shaft 2 is meshed with a rack 4 through a gear 3. The rack 4 is slidably connected to the mounting seat 1. The bottom end of the mounting seat 1 is provided with a base 10. One side of the top of the base 10 is installed with an electric push rod 12 through a support assembly 11. The telescopic rod of the electric push rod 12 is connected to the rack 4 through a push-pull plate 13. The support assembly 11 can support the electric push rod 12, and the electric push rod 12 can limit the support shaft 2 through the gear 3 and the rack 4, which can prevent the casting bucket 8 from rotating. The push-pull plate 13 is driven by the electric push rod 12 to drive the rack 4 to move horizontally. The rack 4 can drive the gear 3 to rotate, so that the casting bucket 8 can make a circular motion along the support shaft 2, that is, the angle of the casting bucket 8 can be adjusted. A conical bucket 15 is fixedly connected to one side of the base 10 through a protective assembly 14. A casting pipe 18 is provided at the bottom end of the conical bucket 15. The surface of the conical bucket 15 and the surface of the casting pipe 18 are both provided with heat-insulating electric heating wires 19. A baffle 16 is fixedly provided at the top of the conical bucket 15;
[0026] In this embodiment, preferably, the support shaft 2 is rotatably connected to the mounting seat 1 through a bearing, one end of the support shaft 2 is welded to the casting bucket 8, and the mounting seat 1 can ensure periodic rotational activity during the process of supporting the support shaft 2 through the bearing, the middle part of the gear 3 is welded to the other end of the support shaft 2, a slider 5 is fixedly provided on one side of the bottom end of the rack 4, and guide rails 6 are fixedly provided on both sides of the mounting seat 1, the slider 5 is slidably connected to the guide rails 6, and the slider 5 and the guide rails 6 can support and guide the rack 4, thereby improving the stability of the rack 4 and preventing the rack 4 from shaking;
[0027] In this embodiment, preferably, a connecting rod 7 is fixedly provided at one end of the rack 4, one end of the connecting rod 7 is fixedly connected to one side of the push-pull plate 13, and the middle part of the other side of the push-pull plate 13 is fixedly connected to the telescopic rod of the electric push rod 12, and the connecting rod 7 can connect the rack 4 to the push-pull plate 13, and the push-pull plate 13 can push and pull the rack 4 through the connecting rod 7;
[0028] In this embodiment, preferably, the support assembly 11 includes a support plate 1101 and a reinforcing rib plate 1105, one end of the electric push rod 12 is fixedly connected to the top of one side of the support plate 1101, and the bottom of one side of the support plate 1101 is fixedly provided with a reinforcing rib plate 1105, and the bottom end of the support plate 1101 and the bottom end of the reinforcing rib plate 1105 are both fixedly connected to the top of the base 10, the support plate 1101 can provide support for the electric push rod 12, and the reinforcing rib plate 1105 can reinforce the support plate 1101 and the base 10, so that the support plate 1101 is not easy to deform;
[0029] In this embodiment, preferably, the tops of both sides of the backing plate 1101 are fixed with side plates 1102, one side of the side plate 1102 is slidably connected with a guide rod 1104 through a rod sleeve 1103, one end of the guide rod 1104 is fixedly connected to the push-pull plate 13, and the push-pull plate 13 can be guided by the rod sleeve 1103 and the guide rod 1104, so that the push-pull plate 13 is not easy to tilt;
[0030] In this embodiment, preferably, the protective assembly 14 includes a protective tube 1401, the top of the protective tube 1401 is fixedly connected to the surface of the conical bucket 15, the heat preservation heating wire 19 is located inside the protective tube 1401, one side of the protective tube 1401 is welded to one side of the base 10 through two vertical plates 1404, the conical bucket 15 can be supported by the protective tube 1401 and the vertical plates 1404, and the protective tube 1401 can provide protection for the heat preservation heating wire 19 and prevent human body from being scalded;
[0031] In this embodiment, preferably, the bottom end of the protective tube 1401 is fixedly connected to the bottom plate 1402 by screws, a pipe groove 1403 is opened in the middle of the bottom plate 1402, and the casting pipe 18 is inserted and connected with the pipe groove 1403. The pipe groove 1403 can pass the casting pipe 18, and the heat preservation heating wire 19 can be installed and removed by opening the bottom plate 1402;
[0032] In this embodiment, preferably, reinforcing plates 17 are fixedly provided on both sides of the baffle 16, one side of the reinforcing plate 17 is welded to the mounting seat 1, and the baffle 16 is connected to the mounting seat 1 through the reinforcing plate 17, which can reinforce the baffle 16 and the mounting seat 1, making it stable and reliable.
[0033] When in use, the staff first controls the extension of the telescopic rod of the electric push rod 12, and the telescopic rod of the electric push rod 12 pushes the push-pull plate 13 to move horizontally. The push-pull plate 13 drives the rack 4 to move horizontally through the connecting rod 7. In this process, the slider 5 and the guide rail 6 can support and guide the rack 4 to prevent the rack 4 from shaking. The rack 4 can drive the gear 3 to rotate, so that the pouring bucket 8 can make a circular motion along the support shaft 2, that is, the angle of the pouring bucket 8 can be adjusted, it can be turned over, and the mineral melt water can be poured from the pouring port 9;
[0034] During the pouring process, the pouring port 9 and the conical bucket 15 can divert the mineral melt water, and the pouring pipe 18 can output the mineral melt water in a directional manner, so that non-standard customized mineral castings can be poured while maintaining stability during pouring. Since the pouring pipe 18 protrudes from the mounting seat 1, it is convenient to place the mold of the non-standard customized mineral casting at the bottom of the pouring pipe 18. During the pouring process, the baffle 16 can prevent the mineral melt water from splashing onto the human body, reducing safety hazards. The staff heats the conical bucket 15 and the pouring pipe 18 through the insulating heating wire 19, which can prevent the condensation of the mineral melt water during normal temperature pouring and can achieve a heat preservation effect. The protective tube 1401 and the bottom plate 1402 of the protective component 14 can provide protection for the insulating heating wire 19 and avoid burns to the human body.
[0035] After the non-standard customized mineral casting is poured, the staff controls the telescopic rod of the electric push rod 12 to retract, and the telescopic rod of the electric push rod 12 pulls the push-pull plate 13 to reset, and the rack 4 drives the gear 3 to rotate in the opposite direction, so that the casting bucket 8 can be reset.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A non-standard customized mineral casting casting device, comprising a mounting seat (1) and a casting bucket (8), characterized in that: The tops of both sides of the mounting seat (1) are rotatably connected to the two sides of the pouring bucket (8) through a support shaft (2), and a pouring port (9) is fixedly provided at the top of the pouring bucket (8). One end of the support shaft (2) is meshedly connected to a rack (4) through a gear (3), and the rack (4) is slidably connected to the mounting seat (1). The bottom end of the mounting seat (1) is provided with a base (10), and one side of the top of the base (10) is installed through a support assembly (11). An electric push rod (12) is provided, the telescopic rod of the electric push rod (12) is connected to the rack (4) through a push-pull plate (13), a conical bucket (15) is fixedly connected to one side of the base (10) through a protective component (14), a casting pipe (18) is provided at the bottom end of the conical bucket (15), and the surface of the conical bucket (15) and the surface of the casting pipe (18) are both provided with heat-insulating electric heating wires (19), and a baffle (16) is fixedly provided at the top end of the conical bucket (15).
2. The non-standard customized mineral casting casting device according to claim 1 is characterized in that: The support shaft (2) is rotatably connected to the mounting seat (1) via a bearing, one end of the support shaft (2) is welded to the casting bucket (8), the middle part of the gear (3) is welded to the other end of the support shaft (2), a slider (5) is fixedly provided on one side of the bottom end of the rack (4), guide rails (6) are fixedly provided on both sides of the mounting seat (1), and the slider (5) is slidably connected to the guide rails (6).
3. The non-standard customized mineral casting casting device according to claim 1 is characterized in that: A connecting rod (7) is fixedly provided at one end of the rack (4), one end of the connecting rod (7) is fixedly connected to one side of the push-pull plate (13), and the middle part of the other side of the push-pull plate (13) is fixedly connected to the telescopic rod of the electric push rod (12).
4. The non-standard customized mineral casting casting device according to claim 1 is characterized in that: The support assembly (11) comprises a support plate (1101) and a reinforcing rib plate (1105); one end of the electric push rod (12) is fixedly connected to the top of one side of the support plate (1101); the bottom of one side of the support plate (1101) is fixedly provided with a reinforcing rib plate (1105); the bottom end of the support plate (1101) and the bottom end of the reinforcing rib plate (1105) are both fixedly connected to the top of the base (10).
5. The non-standard customized mineral casting casting device according to claim 4 is characterized in that: Side plates (1102) are fixedly provided at the tops of both sides of the support plate (1101), one side of the side plate (1102) is slidably connected to a guide rod (1104) via a rod sleeve (1103), and one end of the guide rod (1104) is fixedly connected to the push-pull plate (13).
6. The non-standard customized mineral casting casting device according to claim 1 is characterized in that: The protection assembly (14) comprises a protection tube (1401), the top end of the protection tube (1401) is fixedly connected to the surface of the conical bucket (15), the heat-insulating heating wire (19) is located inside the protection tube (1401), and one side of the protection tube (1401) is welded to one side of the base (10) via two vertical plates (1404).
7. The non-standard customized mineral casting casting device according to claim 6 is characterized in that: The bottom end of the protective tube (1401) is fixedly connected to a bottom plate (1402) by means of screws, a pipe groove (1403) is provided in the middle of the bottom plate (1402), and the casting pipe (18) is connected to the pipe groove (1403) through insertion.
8. The non-standard customized mineral casting casting device according to claim 1 is characterized in that: Reinforcement plates (17) are fixedly provided on both sides of the baffle (16), and one side of the reinforcement plate (17) is welded to the mounting seat (1).