Eight-hole nylon sleeve injection mold

By designing the eight-hole nylon casing injection mold, using four-point open hot runner system and automatic thread removal technology, the long production cycle and high cost caused by insufficient holes in the existing mold are solved, and efficient production and stable product quality are achieved effect.

CN222271080UActive Publication Date: 2024-12-31SUZHOU FANGKE IND COM LTD
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Patent Information

Application Number
CN202420852589.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-31
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing nylon casing mold has fewer holes, resulting in a long production cycle, increasing operating costs and time consumption, and reducing production efficiency.

Method used

An eight-point nylon casing injection mold is designed, using four-point open hot runner system and automatic threading technology of motor-driven gear set, combined with a needle valve hot runner system, the mold structure is optimized to improve material use efficiency and production speed.

Benefits of technology

By reducing runner weight and automated operation, production efficiency is improved, material waste and product quality problems are avoided, product compliance with specifications and quality requirements is ensured, and production costs and time consumption are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an eight-hole nylon sleeve injection mold which comprises a fixed mold plate, a movable mold plate and a product body, the fixed mold plate is fixedly installed on the surface of one side of a fixed mold fixing plate, a mold cavity is formed in the middle of the surface of the fixed mold plate, a four-point open type hot runner system is arranged in the fixed mold plate, and the movable mold plate is fixedly installed on the movable mold plate. A movable mold plate is arranged on the movable mold fixing plate, motors are arranged on the surfaces of the two ends of the movable mold plate, the output ends of the motors are in transmission connection with gear sets, and the movable mold plate is fixedly arranged on the surface of one side of the movable mold fixing plate. And the die layout is optimized, so that the use efficiency of materials is improved, the generation of waste materials is reduced, the production efficiency is improved, and the cost of a single product is reduced. Compared with a cold runner system, the hot runner system can improve the utilization rate of plastic materials.
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Description

Technical Field

[0001] The utility model belongs to the technical field of injection molds, and in particular relates to an eight-cavity nylon sleeve injection mold. Background Art

[0002] An injection mold is a precision tool used to produce plastic products. It consists of two or more metal molds that fit together, usually made of steel or alloy to ensure long-term stable operation under high temperature and high pressure. The main function of an injection mold is to inject molten plastic material into the mold cavity. After cooling and solidification, the mold opens to obtain a plastic product of the desired shape.

[0003] In the production process of nylon sleeves, the number of cavities in the mold is crucial to production efficiency and cost control. At present, the number of cavities in nylon sleeve molds is relatively small, which leads to a long production cycle of a single mold during the injection molding production process, thereby reducing the overall production efficiency. At the same time, due to the insufficient number of cavities in the mold, the mold may need to be replaced frequently during the production process, increasing operating costs and time consumption. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an eight-cavity nylon sleeve injection mold to solve the problem raised in the above background technology that the number of cavities of the nylon sleeve mold is relatively small, which leads to a long production cycle of a single mold during the injection molding production process, thereby reducing the overall production efficiency. At the same time, due to the insufficient number of cavities in the mold, the mold may need to be frequently replaced during the production process, increasing the operating cost and time consumption.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an eight-hole nylon sleeve injection mold, comprising a fixed mold plate, a movable mold plate and a product body, the fixed mold plate is fixedly installed on one side surface of the fixed mold fixing plate, a mold cavity is opened in the middle part of the surface of the fixed mold plate, a four-point open hot runner system is arranged inside the fixed mold plate, motors are installed on both end surfaces of the movable mold plate, the output end of the motor is connected to a gear set in transmission, the movable mold plate is fixedly installed on one side surface of the movable mold fixing plate, an ejector panel is installed on the lower end of the movable mold plate, and an ejector floor is arranged between the ejector panel and the movable mold fixing plate.

[0006] Preferably, the fixed template is snap-connected to one side surface of the movable template.

[0007] Preferably, the fixed template and the movable template are provided with guide pins, guide sleeves and precise positioning to ensure that there is no deviation when closing.

[0008] Preferably, the interior of the mold cavity is provided with an internal thread.

[0009] Preferably, the product body is formed inside the mold cavity.

[0010] Preferably, a hot runner plate is fixedly connected between the fixed mold plate and the fixed mold fixing plate.

[0011] Preferably, the four-point open hot runner system is a needle valve hot runner system.

[0012] Compared with the prior art, the utility model provides an eight-hole nylon sleeve injection mold, which has the following beneficial effects:

[0013] 1. The utility model adopts a four-point open hot runner system to feed glue. The design of the four-point open hot runner system reduces the weight of the runner and optimizes the mold layout, thereby improving the efficiency of material use and reducing the generation of waste. It effectively avoids the problem that the design of the runner system may not be efficient enough, resulting in a certain amount of waste in the flow process of the material in the runner, which not only increases the production cost, but also affects the rational use of resources.

[0014] 2. The utility model optimizes the mold structure and adopts a motor to drive the gear set to automatically remove the thread during injection molding production. The automatic thread removal technology reduces manual operation, reduces production costs, and increases production speed, effectively avoiding the problem that the production efficiency may be affected due to unreasonable flow channel design, resulting in an extension of the production cycle, thereby affecting the operating efficiency of the entire production line;

[0015] 3. The utility model can avoid the waste of raw materials and improve the efficiency of material use by adopting the needle valve hot runner system. The needle valve hot runner system can accurately control the flow of plastic, thereby ensuring the stability of product quality, and effectively avoiding the problem that the runner system's control of material flow is not accurate enough, which may lead to unstable product quality and affect the final performance of the product and user experience. Through this precise control, the mold can produce products that meet specifications and quality requirements, thereby improving the market competitiveness of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 This is a three-dimensional schematic diagram of an eight-hole nylon sleeve injection mold during assembly proposed by the utility model;

[0018] Figure 2 This is a cross-sectional view of an eight-hole nylon sleeve injection mold proposed by the utility model;

[0019] Figure 3 This is a three-dimensional schematic diagram of a fixed mold plate in an eight-hole nylon sleeve injection mold proposed by the utility model;

[0020] Figure 4 This is a top view of a fixed mold plate in an eight-hole nylon sleeve injection mold proposed by the utility model;

[0021] Figure 5 This is a three-dimensional schematic diagram of a movable template in an eight-hole nylon sleeve injection mold proposed by the utility model;

[0022] Figure 6 This is a top view of a movable template in an eight-hole nylon sleeve injection mold proposed by the utility model;

[0023] Figure 7 This is a three-dimensional schematic diagram of the product body in an eight-hole nylon sleeve injection mold proposed by the utility model;

[0024] Figure 8 This is a front view of the product body in an eight-hole nylon sleeve injection mold proposed by the utility model;

[0025] Fig. 9 This is a cross-sectional view of the product body in an eight-hole nylon sleeve injection mold proposed by the utility model;

[0026] In the figure: 1. Mold cavity; 2. Fixed mold plate; 3. Hot runner plate; 4. Fixed mold fixed plate; 5. Four-point open hot runner system; 6. Product body; 7. Gear set; 8. Motor; 9. Moving mold plate; 10. Ejector panel; 11. Ejector floor; 12. Moving mold fixed plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-9The utility model provides a technical solution: an eight-hole nylon sleeve injection mold, including a fixed mold plate 2, a movable mold plate 9 and a product body 6, the fixed mold plate 2 is fixedly installed on one side surface of the fixed mold fixing plate 4, the middle part of the surface of the fixed mold plate 2 is provided with a mold cavity, the fixed mold plate 2 is provided with a four-point open hot runner system 5, both end surfaces of the movable mold plate 9 are provided with a motor 8, the output end of the motor 8 is connected with a gear set 7, the movable mold plate 9 is fixedly installed on one side surface of the movable mold fixing plate 12, the lower end of the movable mold plate 9 is provided with an ejector panel 10, and an ejector floor 11 is provided between the ejector panel 10 and the movable mold fixing plate 12. By adopting the four-point open hot runner system 5 to feed the glue, the design of the four-point open hot runner system 5 reduces the weight of the runner and optimizes The mold layout is optimized, thereby improving the efficiency of material use and reducing the generation of waste. It effectively avoids the problem that the design of the runner system may not be efficient enough, resulting in a certain amount of waste in the flow process of the material in the runner, which not only increases the production cost, but also affects the rational use of resources. By optimizing the mold structure and using the motor 8 to drive the gear set 7, the thread is automatically removed during injection molding production. The automatic thread removal technology reduces manual operation, reduces production costs, and increases production speed. It effectively avoids the problem that the production efficiency may be affected due to unreasonable runner design, resulting in an extension of the production cycle, and then affecting the operation efficiency of the entire production line. By adopting a needle valve hot runner system, the waste of raw materials can be avoided and the efficiency of material use can be improved. The needle valve hot runner system can accurately control the flow of plastics, thereby ensuring the stability of product quality, and effectively avoids the problem that the runner system is not precise enough in controlling the flow of materials, which may cause unstable product quality and affect the final performance and user experience of the product. Through this precise control, the mold can produce products that meet specifications and quality requirements, thereby improving the market competitiveness of the product.

[0029] In the present invention, preferably, the fixed die plate 2 is snap-connected to one side surface of the movable die plate 9 .

[0030] In the present invention, preferably, the fixed template 2 and the movable template 9 are provided with guide pins, guide sleeves and precise positioning to ensure that there is no deviation when closing.

[0031] In the utility model, preferably, the interior of the mold cavity is provided with internal threads.

[0032] In the present invention, preferably, the product body 6 is formed inside the mold cavity.

[0033] In the present invention, preferably, a hot runner plate 3 is fixedly connected between the fixed mold plate 2 and the fixed mold fixing plate 4 .

[0034] In the present invention, preferably, the four-point open hot runner system 5 is a needle valve hot runner system.

[0035] The working principle and use process of the utility model are as follows: when in use, the nylon sleeve injection mold is installed on the injection molding machine. Then, according to the design requirements of the product, the nylon sleeve raw material is placed in the raw material slot of the mold. Next, the injection molding machine is started, and the injection molding machine injects the molten nylon material into the mold cavity of the mold through the four-point open hot runner system 5. Since there are threads inside the product, the motor 8 drives the gear set 7 during injection molding production to automatically remove the threads to improve production efficiency and ensure product quality. The fixed mold plate 2 and the movable mold plate 9 in the mold are closed by guide pins, guide sleeves and precise positioning to ensure that there is no deviation during closing, ensuring the stability and accuracy of the mold during the injection molding process. At the same time, the hot runner plate 3 between the fixed mold plate 2 and the movable mold plate 9 optimizes the layout of the mold, improves the efficiency of material use, and reduces the generation of waste. After the injection molding is completed, the mold is opened, and the product is taken out of the mold through the cooperation between the ejector panel 10 and the ejector floor 11. After removal, the mold is cleaned and prepared for the next injection molding production. Through the above steps, the mold can produce 8 products at the same time, greatly improving production efficiency. In addition, the mold uses a needle valve hot runner system, which can accurately control the flow of plastics, ensuring the stability of product quality and avoiding the problem that the runner system is not precise enough to control the flow of materials, which may lead to unstable product quality and affect the final performance and user experience of the product. Through this precise control, the mold can produce products that meet specifications and quality requirements, improving the market competitiveness of the product. During the entire use process, the operator only needs to perform simple raw material replacement and mold cleaning to achieve efficient production.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An eight-hole nylon sleeve injection mold, comprising a fixed mold plate (2), a movable mold plate (9) and a product body (6), characterized in that: The fixed mold plate (2) is fixedly mounted on a side surface of a fixed mold fixing plate (4); a mold cavity (1) is provided in the middle portion of the surface of the fixed mold plate (2); a four-point open hot runner system (5) is arranged inside the fixed mold plate (2); motors (8) are installed on both end surfaces of the movable mold plate (9); the output end of the motor (8) is transmission-connected to a gear set (7); the movable mold plate (9) is fixedly mounted on a side surface of a movable mold fixing plate (12); an ejector panel (10) is installed at the lower end of the movable mold plate (9); an ejector floor (11) is arranged between the ejector panel (10) and the movable mold fixing plate (12).

2. The eight-hole nylon sleeve injection mold according to claim 1, characterized in that: The fixed die plate (2) is snap-connected to a side surface of the movable die plate (9).

3. The eight-cavity nylon sleeve injection mold according to claim 1, characterized in that: The fixed die plate (2) and the movable die plate (9) are provided with guide pins, guide sleeves and precise positioning to ensure that there is no deviation when closing.

4. The eight-cavity nylon sleeve injection mold according to claim 1, characterized in that: The interior of the mold cavity (1) is provided with an internal thread.

5. The eight-cavity nylon sleeve injection mold according to claim 1, characterized in that: The product body (6) is formed inside the mold cavity (1).

6. The eight-cavity nylon sleeve injection mold according to claim 1, characterized in that: A hot runner plate (3) is fixedly connected between the fixed mold plate (2) and the fixed mold fixing plate (4).

7. The eight-cavity nylon sleeve injection mold according to claim 1, characterized in that: The four-point open hot runner system (5) is a needle valve type hot runner system.