Movable ton bag packaging device for cable materials

By introducing a vacuum loader and a sliding pull-up frame into the ton-pack packaging device, combined with the drive mechanism, the inconvenience of the existing device in the packaging specification conversion is solved, automatic loading and flexible packaging are realized, and production efficiency is improved.

CN222272408UActive Publication Date: 2024-12-31HANGZHOU GAOXIN RUBBER & PLASTIC MATERIALS CO LTD
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Patent Information

Application Number
CN202420891870.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-31
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

When the existing ton-pack packaging device needs to be replaced with packaging specifications, the fixed structure will cause inconvenience in operation, time-consuming and labor-intensive, and it will not be possible to quickly complete the conversion from small packaging to large packaging.

Method used

A movable ton packing device including a rack, vacuum loader, lifting disc, pull rack and driving mechanism is designed. Automatic loading is achieved through a vacuum loader. The pull rack can slide synchronously to accommodate ton bags of different specifications. The mechanism improves operational flexibility and efficiency.

Benefits of technology

It realizes automatic loading, easy operation, time and effort, can quickly adjust the size of the hook area, adapt to different specifications to tons of bags, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a movable ton bag packing device for cable materials, which comprises a machine frame, a vacuum feeding machine, a lifting disc, a four-pulling frame, a first driving mechanism and a second driving mechanism, the vacuum feeding machine is installed on the machine frame, a feeding port of the vacuum feeding machine is connected with a feeding hose, and the feeding hose is connected with a discharging port of the lifting disc. A discharging port of the vacuum feeding machine is connected with a longitudinally-arranged discharging pipe, the lifting disc is arranged on the lower portion of the vacuum feeding machine and movably arranged outside the discharging pipe in a sleeving mode, and the four pulling frames are distributed in the circumferential direction of the lifting disc and can be installed on the lifting disc in the radial direction of the lifting disc in a sliding mode. And a drag hook is arranged at the bottom of each pull frame. According to the ton bag bagging device, fixed bagging work of ton bags of different specifications is achieved, automatic feeding action is achieved, operation is convenient, time and labor are saved, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable material production, in particular to a movable ton bag packaging device for cable materials. Background Art

[0002] Cable materials are generally packaged in 25KG or 1000KG packages during production. As cable factories gradually adopt ton-bags to reduce the labor intensity of workers, more and more cable materials will be packaged in ton-bags. Ton-bag packaging devices are commonly used to package 1000kg products. Ton-bag filling devices must be used. There are some ton-bag devices on the market, but these ton-bag packaging devices are connected and fixed to the production line. Generally, they use upper storage tanks, and the storage tanks directly discharge materials into ton-bags.

[0003] The above-mentioned ton bag packaging device can generally meet the needs of ton bag packaging, but there are often inconveniences during use. For example, sometimes a small package needs to be changed to a large package, or a large packaging bag needs to be replaced. In these cases, the fixed ton bag packaging device cannot be completed quickly, which is time-consuming, labor-intensive and ineffective. Summary of the invention

[0004] In view of the above problems existing in the existing ton bag packaging device, the present invention aims to provide a flexible, convenient, time-saving and labor-saving movable ton bag packaging device for cable materials.

[0005] The specific technical solutions are as follows:

[0006] A movable ton bag packaging device for cable materials, comprising:

[0007] frame;

[0008] A vacuum loader, the vacuum loader is installed on the frame, the feed port of the vacuum loader is connected to a feed hose, and the discharge port of the vacuum loader is connected to a discharge pipe arranged longitudinally;

[0009] A lifting plate, which is arranged below the vacuum feeder and movably sleeved on the outside of the discharge pipe;

[0010] Four pulling racks, the four pulling racks are distributed along the circumference of the lifting plate, and the four pulling racks can be slidably installed on the lifting plate along the radial direction of the lifting plate, and a hook is provided at the bottom of each pulling rack for fixing the ton bag;

[0011] A first driving mechanism, the first driving mechanism is connected to the lifting plate in a driving manner and is used to drive the lifting plate to move up and down, so that the four drag hooks pull the ton bag to move up and down;

[0012] The second driving mechanism is transmission-connected with the four pulling frames and is used to drive the four pulling frames to slide synchronously outward or inward along the radial direction of the lifting plate.

[0013] As a further improvement and optimization of this solution, the first driving mechanism includes a plurality of lifting cylinders, which are installed on the frame along the circumference of the lifting plate, and the output end of each lifting cylinder is connected to the lifting plate to drive the lifting plate to rise and fall.

[0014] As a further improvement and optimization of the present solution, four slide grooves are distributed circumferentially on the top of the lifting plate, a slider is slidably installed in each of the slide grooves, the slider and the slide groove constitute a sliding guide cooperation along the radial direction of the lifting plate, the four pulling frames are respectively connected to the four sliders, and the second driving mechanism is transmission-connected to the four sliders for driving the four sliders to slide synchronously radially in the four slide grooves, so that the four pulling frames can slide synchronously radially.

[0015] As a further improvement and optimization of this solution, the second driving mechanism includes:

[0016] Four screw rods, the four screw rods are rotatably installed in the four slide grooves respectively, and the four sliders are respectively threadedly sleeved on the outside of the four screw rods;

[0017] A driving assembly is connected to the four screw rods for driving the four screw rods to rotate synchronously so that the four sliding blocks slide in the four sliding grooves respectively.

[0018] As a further improvement and optimization of this solution, the driving component includes:

[0019] A driving gear, the driving gear is rotatably mounted on the lifting plate, and the driving gear is connected to each of the screw rods through a transmission assembly;

[0020] A driving motor is installed on the lifting plate, and an output end of the driving motor is connected to a driving gear, and the driving gear is meshed with the driving gear.

[0021] As a further improvement and optimization of this solution, each of the transmission components includes:

[0022] A transmission shaft, the transmission shaft is longitudinally rotatably mounted on the lifting plate, and a transmission gear is sleeved on the outside of the transmission shaft, and the transmission gear is meshed with the driving gear;

[0023] A worm gear coaxially connected to the top of the transmission shaft;

[0024] A worm wheel is coaxially connected to the driving end of the screw rod and meshingly connected with the screw rod.

[0025] As a further improvement and optimization of this solution, the transmission shaft and the worm are an integrated structure.

[0026] As a further improvement and optimization of the present solution, the bottom of the frame is provided with four universal wheels, and the four universal wheels are respectively located at the four corners of the frame and are distributed in a rectangular structure.

[0027] As a further improvement and optimization of this solution, the rack includes:

[0028] A workbench, wherein the workbench is a rectangular plate structure, a mounting opening is provided at the center of the workbench, the vacuum feeder is installed at the mounting opening, and the bottom of the discharge pipe extends to the bottom of the workbench through the mounting opening;

[0029] Four pillars are respectively installed at four corners of the bottom of the workbench and are distributed in a rectangular structure, and the four universal wheels are respectively installed at the bottom of the four pillars.

[0030] As a further improvement and optimization of the present solution, the two pillars distributed along the width direction of the workbench are connected by a connecting pillar.

[0031] Compared with the prior art, the above technical solution has the following positive effects:

[0032] (1) In the present invention, when loading ton bags, it is only necessary to insert the feed port of the feed hose into the discharge place, and automatically load the materials through the vacuum loader. The feed hose of corresponding length can be set according to the height and distance of the discharge place to realize automatic loading action, which is easy to operate, saves time and effort, and improves production efficiency.

[0033] (2) In the utility model, the second driving mechanism can drive the four pulling frames to move radially inward or outward synchronously, so as to adjust the size of the area formed between the four pulling hooks to meet the fixed bagging work of ton bags of different specifications, which is flexible, convenient and fast, and further improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 This is a schematic diagram of the structure of a movable ton bag packaging device for cable materials of the utility model;

[0035] Figure 2 This is a partial structural schematic diagram of a movable ton bag packaging device for cable materials of the utility model;

[0036] Figure 3This is a schematic structural diagram of a second driving mechanism of a movable ton bag packaging device for cable materials according to the utility model;

[0037] Figure 4 This is a structural schematic diagram of a lifting plate of a movable ton bag packaging device for cable materials of the utility model;

[0038] In the attached drawings: 1. frame; 2. vacuum loader; 3. lifting plate; 4. first driving mechanism; 5. pulling frame; 6. second driving mechanism; 7. hook; 8. feed hose; 9. discharge pipe; 10. slider; 11. workbench; 12. pillar; 13. universal wheel; 14. connecting column; 31. slide; 41. lifting cylinder; 61. driving motor; 62. driving gear; 63. driving gear; 64. transmission gear; 65. transmission shaft; 66. worm; 67. worm wheel; 68. screw. DETAILED DESCRIPTION

[0039] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0040] In the description of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, if the terms "first", "second", "third" appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0041] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] Figure 1 This is a schematic diagram of the structure of a movable ton bag packaging device for cable materials in the utility model. Figure 2This is a partial structural schematic diagram of a movable ton bag packaging device for cable materials of the utility model. Figure 3 This is a schematic diagram of the structure of the second driving mechanism of a movable ton bag packaging device for cable materials according to the utility model. Figure 4 This is a schematic diagram of the structure of a lifting plate of a movable ton bag packaging device for cable materials according to the utility model. Figure 1-4 As shown, a preferred embodiment of a movable ton bag packaging device for cable materials is shown, including a frame 1, a vacuum loader 2, a lifting plate 3, four pull frames 5, a first driving mechanism 4 and a second driving mechanism 6. The vacuum loader 2 is installed on the frame 1, and the feed port of the vacuum loader 2 is connected with a feed hose 8, and the discharge port of the vacuum loader 2 is connected with a longitudinally arranged discharge pipe 9. The lifting plate 3 is arranged below the vacuum loader 2 and is movably sleeved on the outside of the discharge pipe 9. The four pull frames 5 are distributed along the circumference of the lifting plate 3, and the four pull frames 5 can be slidably installed on the lifting plate 3 along the radial direction of the lifting plate 3. A hook 7 is provided at the bottom of each pull frame 5 for fixing the ton bag. The first driving mechanism 4 is transmission-connected with the lifting plate 3 for driving the lifting plate 3 to lift and lower, so that the four pull hooks 7 pull the ton bag to lift and lower, and the second driving mechanism 6 is transmission-connected with the four pull frames 5 for driving the four pull frames 5 to slide synchronously outward or inward along the radial direction of the lifting plate 3.

[0043] When the present embodiment is working, the first driving mechanism 4 drives the lifting plate 3 to descend, and drives the four pulling frames 5 to descend synchronously until they descend to a predetermined position. According to the opening size of the ton bag, the four pulling frames 5 are driven to slide radially inward or outward by the second driving mechanism 6, so that the area formed between the four hooks 7 conforms to the opening size of the ton bag, and the four hooks 7 are hung and fixed at the opening of the ton bag and the opening of the ton bag is opened. The lifting plate 3 rises and drives the ton bag to rise until the discharge port of the discharge pipe 9 is inserted into the ton bag through the ton bag opening, and the inlet of the feed hose 8 is inserted into the discharge place. The vacuum feeder 2 starts to work, and the cable material is sucked into the vacuum feeder 2 through the feed hose 8, and is discharged downward from the discharge pipe 9 into the ton bag for loading and packaging. After it is full, the lifting plate 3 drives the ton bag to descend to the ground, and it is loaded and transported away.

[0044] In this embodiment, when loading the ton bags, it is only necessary to insert the feed port of the feed hose 8 into the discharge place, and automatically load the materials through the vacuum loader 2. The feed hose 8 of corresponding length can be set according to the height and distance of the discharge place to realize automatic loading action, which is easy to operate, saves time and effort, and improves production efficiency.

[0045] In this embodiment, the second driving mechanism 6 can drive the four pulling frames 5 to move radially inward or outward synchronously, so as to adjust the size of the area formed between the four hooks 7 to meet the fixed bagging work of ton bags of different specifications, which is flexible, convenient and fast, and further improves production efficiency.

[0046] In this embodiment, the vacuum loader 2 is a dust-free closed pipeline conveying equipment that uses vacuum suction to transport granular and powdered materials. It uses the pressure difference between the vacuum and the ambient space to form gas flow in the pipeline, drive the movement of powdered or granular materials, and thus complete the transportation of materials. It is an existing conventional technology. Technical personnel in this field can make appropriate selections according to needs. It only needs to meet the needs of use. This article will not go into detail about its specific structure and principle.

[0047] Furthermore, as a preferred embodiment, the first driving mechanism 4 includes a plurality of lifting cylinders 41, which are installed on the frame 1 along the circumference of the lifting plate 3, and the output end of each lifting cylinder 41 is connected to the lifting plate 3 for driving the lifting plate 3 to rise and fall.

[0048] Furthermore, as a preferred embodiment, four slide grooves 31 are distributed circumferentially on the top of the lifting plate 3, and a slider 10 is slidably installed in each slide groove 31. The slider 10 and the slide groove 31 constitute a sliding guide cooperation along the radial direction of the lifting plate 3. The four pull frames 5 are respectively connected to the four sliders 10, and the second driving mechanism 6 is transmission-connected to the four sliders 10, for driving the four sliders 10 to slide synchronously radially in the four slide grooves 31, so that the four pull frames 5 slide synchronously radially.

[0049] Furthermore, as a preferred embodiment, the second driving mechanism 6 includes four screws 68 and a driving assembly. The four screws 68 are rotatably installed in the four slide grooves 31 respectively, and the four sliders 10 are threadedly sleeved on the outside of the four screws 68 respectively. The driving assembly is transmission-connected to the four screws 68 for driving the four screws 68 to rotate synchronously so that the four sliders 10 slide in the four slide grooves 31 respectively.

[0050] Furthermore, as a preferred embodiment, the driving assembly includes a driving gear 63 and a driving motor 61. The driving gear 63 is rotatably mounted on the lifting plate 3. The driving gear 63 and each screw rod 68 are connected to each other through a transmission assembly. The motor is mounted on the lifting plate 3, and the output end of the driving motor 61 is connected to a driving gear 62, which meshes with the driving gear 63.

[0051] Further, as a preferred embodiment, each transmission assembly includes a transmission shaft 65, a worm 66 and a worm wheel 67. The transmission shaft 65 is installed on the lifting plate 3 for longitudinal rotation, and a transmission gear 64 is provided on the outside of the transmission shaft 65. The transmission gear 64 is meshed with the driving gear 63. The worm 66 is coaxially connected to the top of the transmission shaft 65, and the worm wheel 67 is coaxially connected to the driving end of the screw 68 and meshed with the screw 68.

[0052] Furthermore, as a preferred embodiment, the transmission shaft 65 and the worm 66 are an integrated structure.

[0053] Furthermore, as a preferred embodiment, the bottom of the frame 1 has four universal wheels 13, and the four universal wheels 13 are respectively located at the four corners of the frame 1 and are distributed in a rectangular structure.

[0054] Furthermore, as a preferred embodiment, the frame 1 includes a workbench 11 and four pillars 12. The workbench 11 is a rectangular plate structure. A mounting port is provided at the center of the workbench 11. The vacuum loader 2 is installed at the mounting port, and the bottom of the discharge pipe 9 extends to the bottom of the workbench 11 through the mounting port. The four pillars 12 are respectively installed at the four corners of the bottom of the workbench 11 and are distributed in a rectangular structure. The four universal wheels 13 are respectively installed at the bottom of the four pillars 12.

[0055] Furthermore, as a preferred embodiment, in order to improve the stability of the support for the workbench 11, the two pillars 12 distributed along the width direction of the workbench 11 are connected by a connecting column 14, and the ton bag can be taken out or put in from the area between the two pillars 12 along the length direction of the workbench 11.

[0056] The specific working principle of this embodiment is:

[0057] The four lifting cylinders 41 drive the lifting plate 3 to descend to a predetermined position, and according to the opening size of the ton bag, the driving motor 61 works and drives the driving gear 62 to rotate, the driving gear 62 drives the driving gear 63 to rotate, the driving gear 63 drives the four transmission gears 64 to rotate, the four transmission gears 64 respectively rotate the four transmission shafts 65 to rotate, the four transmission shafts 65 respectively drive the four worms 66 to rotate, the four worms 66 respectively drive the four worm wheels 67 to rotate, the four worm wheels 67 respectively drive the four screws 68 to rotate synchronously, thereby driving the four sliders 10 to move radially outward or inward in the four slide slots 31 respectively, and then driving the four pull racks 5 to move radially outward or inward synchronously. Move until the area formed between the four hooks 7 matches the opening size of the ton bag, and the four hooks 7 are hung and fixed to the opening of the ton bag. The lifting plate 3 rises and drives the ton bag to rise until the ton bag is separated from the ground, and the discharge port of the discharge pipe 9 is inserted into the ton bag through the opening of the ton bag, and the inlet of the feed hose 8 is inserted into the discharge place. The vacuum feeder 2 starts to work, and the cable material is sucked into the vacuum feeder 2 through the feed hose 8, and is discharged downward from the discharge pipe 9 into the ton bag for loading and packaging. At the same time, a mobile cart is placed under the ton bag. After it is full, the lifting plate 3 descends and drops the ton bag filled with materials onto the mobile cart, and is pushed out and transported away by the mobile cart.

[0058] The above description is only a preferred embodiment of the present invention, and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A movable ton bag packaging device for cable materials, characterized in that: include: frame; A vacuum loader, the vacuum loader is installed on the frame, the feed port of the vacuum loader is connected to a feed hose, and the discharge port of the vacuum loader is connected to a discharge pipe arranged longitudinally; A lifting plate, which is arranged below the vacuum feeder and movably sleeved on the outside of the discharge pipe; Four pulling racks, the four pulling racks are distributed along the circumference of the lifting plate, and the four pulling racks can be slidably installed on the lifting plate along the radial direction of the lifting plate, and a hook is provided at the bottom of each pulling rack for fixing the ton bag; A first driving mechanism, the first driving mechanism is connected to the lifting plate in a driving manner and is used to drive the lifting plate to move up and down, so that the four drag hooks pull the ton bag to move up and down; The second driving mechanism is transmission-connected with the four pulling frames and is used to drive the four pulling frames to slide synchronously outward or inward along the radial direction of the lifting plate.

2. The movable bulk bag packaging device for cable materials according to claim 1 is characterized in that: The first driving mechanism includes a plurality of lifting cylinders, which are installed on the frame along the circumference of the lifting plate, and an output end of each lifting cylinder is connected to the lifting plate to drive the lifting plate to move up and down.

3. The movable bulk bag packaging device for cable materials according to claim 1 is characterized in that: Four slide grooves are distributed circumferentially on the top of the lifting plate, and a slider is slidably installed in each of the slide grooves. The slider and the slide groove constitute a sliding guide cooperation along the radial direction of the lifting plate. The four pulling frames are respectively connected to the four sliders, and the second driving mechanism is transmission-connected to the four sliders for driving the four sliders to slide synchronously radially in the four slide grooves, so that the four pulling frames can slide synchronously radially.

4. The movable bulk bag packaging device for cable materials according to claim 3 is characterized in that: The second driving mechanism comprises: Four screw rods, the four screw rods are rotatably installed in the four slide grooves respectively, and the four sliders are respectively threadedly sleeved on the outside of the four screw rods; A driving assembly is connected to the four screw rods for driving the four screw rods to rotate synchronously so that the four sliding blocks slide in the four sliding grooves respectively.

5. The movable bulk bag packaging device for cable materials according to claim 4 is characterized in that: The drive assembly comprises: A driving gear, the driving gear is rotatably mounted on the lifting plate, and the driving gear is connected to each of the screw rods through a transmission assembly; A driving motor is installed on the lifting plate, and an output end of the driving motor is connected to a driving gear, and the driving gear is meshed with the driving gear.

6. The movable bulk bag packaging device for cable materials according to claim 5 is characterized in that: Each of the transmission components comprises: A transmission shaft, the transmission shaft is longitudinally rotatably mounted on the lifting plate, and a transmission gear is sleeved on the outside of the transmission shaft, and the transmission gear is meshed with the driving gear; A worm gear coaxially connected to the top of the transmission shaft; A worm wheel is coaxially connected to the driving end of the screw rod and meshingly connected with the screw rod.

7. The movable bulk bag packaging device for cable materials according to claim 6 is characterized in that: The transmission shaft and the worm are an integrated structure.

8. The movable bulk bag packaging device for cable materials according to claim 1 is characterized in that: The bottom of the frame is provided with four universal wheels, which are respectively located at four corners of the frame and distributed in a rectangular structure.

9. The movable bulk bag packaging device for cable materials according to claim 8 is characterized in that: The frame comprises: A workbench, wherein the workbench is a rectangular plate structure, a mounting opening is provided at the center of the workbench, the vacuum feeder is installed at the mounting opening, and the bottom of the discharge pipe extends to the bottom of the workbench through the mounting opening; Four pillars are respectively installed at four corners of the bottom of the workbench and are distributed in a rectangular structure, and the four universal wheels are respectively installed at the bottom of the four pillars.

10. The movable bulk bag packaging device for cable materials according to claim 9 is characterized in that: The two pillars distributed along the width direction of the workbench are connected by a connecting pillar.

Citation Information

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