Turnover device for large steel member machining
By designing a flip device including substrate, rotating shaft, motor and support components, the problems of long and unstable flip operation time in steel component processing are solved, and fast and stable flip of steel component is achieved, and safety and efficiency are improved.
Patent Information
- Application Number
- CN202420317539.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-02-21
AI Technical Summary
During the process of steel component processing, the steel component turnover operation time in the prior art is long and not stable enough, resulting in low operating efficiency and high safety hazards.
A flip device including a substrate, a rotary shaft, a motor, a flip frame and a support member is designed. The rotary shaft and a flip frame are driven by a motor drive belt, and the firm flip frame is achieved by combining clamping grooves and a pinch rod to achieve stable flip of the steel member, and through the cylinder and elastic barrier. The board improves support and stability.
It realizes rapid and stable flip of steel components, reduces manpower consumption, and improves safety and operating efficiency.
Smart Images

Figure CN222273276U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel components, in particular to a turning device for processing large steel components. Background Art
[0002] Steel structures are widely used in large factories, stadiums, and super high-rise buildings due to their light weight, simple construction, and short construction period. Steel structures are mainly composed of beams, steel columns, steel trusses, and other components made of steel and steel plates. The components or parts are usually connected by welding, bolts, or riveting.
[0003] In steel structure manufacturing factories, large-tonnage and large-area steel components (such as large flat gates, large PC production molds, etc.) often need to be flipped in a series of ways in order to assemble, weld, or perform other inspections, measurements, and corrections. However, flipping large-area and large-tonnage steel components as a whole is a relatively complicated and dangerous task. It not only requires special hoists, tooling, and sites, but also requires close coordination and synchronous lifting of machinery such as overhead cranes and auxiliary winches to slowly flip the steel components 90° or 180° so that workers can process them in the next step. The current conventional operation method requires a long operation time during the flipping of steel components, and the flipping is not stable enough, which leads to low operating efficiency. At the same time, too many manual operation steps are required, which easily leads to high safety hazards. Utility Model Content
[0004] The purpose of the utility model is to provide a turning device for processing large steel components in order to solve the problem that the conventional operation method currently used in the process of turning over steel components requires a long operation time, the turning is not stable enough, and thus leads to low operation efficiency.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a turning device for processing large steel components, comprising:
[0006] A base plate, wherein at least one support rod is disposed on both sides of the base plate, a first mounting plate is disposed on the support rod, and a second mounting plate is disposed on the first mounting plate;
[0007] A rotating shaft, the rotating shaft is rotatably connected between the two second mounting plates, one end of the rotating shaft is sleeved with a belt, the other side of the belt is connected to the output end of the motor, and the motor is mounted on the side of the first mounting plate;
[0008] A turning frame, wherein the turning frames are respectively arranged at both ends of the rotating shaft, and clamping grooves are respectively arranged at both ends of the turning frame. A tightening rod is arranged on the turning frame, and the tightening rod is movably connected to the turning frame, and the bottom of the tightening rod extends to the clamping groove;
[0009] A supporting component is connected to the base plate, and one supporting component is respectively arranged on both sides of the rotating shaft.
[0010] As a further description of the above technical solution:
[0011] An extension plate is arranged on the flip frame, a connecting plate is arranged at one end of the extension plate, and the connecting plate is inserted into a mounting groove on the flip frame.
[0012] As a further description of the above technical solution:
[0013] The flip frame is provided with a plurality of first locking holes arranged in a straight line, the first locking holes are communicated with the mounting grooves, a locking rod is provided in the first locking hole, and the connecting plate is provided with a plurality of second locking holes matching with the locking rod.
[0014] As a further description of the above technical solution:
[0015] An elastic gasket is arranged in the clamping groove, and the elastic gasket is connected to the tightening rod.
[0016] As a further description of the above technical solution:
[0017] The jacking rod is a screw rod.
[0018] As a further description of the above technical solution:
[0019] The supporting component comprises a cylinder connected to the base plate, and an elastic baffle is arranged on the piston rod of the cylinder.
[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0021] 1. In the utility model, the turning frame, rotating shaft, motor and belt are provided to facilitate the turning of the steel member. The steel member is inserted into the clamping groove, and the tightening rod is a screw rod. The tightening rod is rotated to move the tightening rod downward to press against the steel member, thereby achieving the purpose of fixing the steel member. When the motor is started, the rotating shaft is driven to rotate, thereby driving the turning frame to rotate, thereby achieving the purpose of turning the steel member and reducing manpower consumption.
[0022] 2. In the present invention, support components are respectively arranged on both sides of the rotating shaft, which can play the effect of supporting the steel components and improve safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 The present invention is a schematic diagram of the structure of a turning device for processing large steel components.
[0025] Figure 2 A top view of a flipping device for processing large steel components.
[0026] Figure 3 The present invention is a schematic diagram of the structure of a turning frame in a turning device for processing large steel components.
[0027] Figure 4 for Figure 1 Enlarged view of point A in the middle.
[0028] Legend:
[0029] 1. Base plate; 2. Support rod; 3. First mounting plate; 4. Second mounting plate; 5. Rotating shaft; 6. Belt; 7. Motor; 8. Turning frame; 9. Support component; 91. Cylinder; 92. Elastic baffle; 10. Clamping groove; 11. Clamping rod; 12. Extension plate; 13. Connecting plate; 14. Mounting groove; 15. Locking rod; 16. Elastic gasket. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0033] In the description of the embodiments of the present utility model, it should be noted that the terms "upper", "inner", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.
[0034] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] See also Figure 1-4 The utility model provides a turning device for processing large steel components, which includes:
[0036] A base plate 1, wherein at least one support rod 2 is disposed on both sides of the base plate 1, a first mounting plate 3 is disposed on the support rod 2, and a second mounting plate 4 is disposed on the first mounting plate 3;
[0037] A rotating shaft 5, the rotating shaft 5 is rotatably connected between the two second mounting plates 4, one end of the rotating shaft 5 is sleeved with a belt 6, the other side of the belt 6 is connected to the output end of a motor 7, and the motor 7 is mounted on the side of the first mounting plate 3;
[0038] A turning frame 8, wherein the turning frames 8 are respectively arranged at both ends of the rotating shaft 5, and clamping grooves 10 are respectively arranged at both ends of the turning frame 8, and a tightening rod 11 is arranged on the turning frame 8, and the tightening rod 11 is movably connected to the turning frame 8, and the bottom of the tightening rod 11 extends to the clamping groove 10, and the tightening rod 11 is a screw rod;
[0039] A supporting component 9 is connected to the base plate 1 , and one supporting component 9 is disposed on each side of the rotating shaft 5 .
[0040] The turning frame 8 is provided with an extension plate 12, one end of which is provided with a connecting plate 13, which is inserted into a mounting groove 14 on the turning frame 8. This can increase the depth of the clamping groove, increase the contact area, and adapt to the use of steel components of different sizes.
[0041] The flip frame 8 is provided with a plurality of first locking holes arranged in a straight line, the first locking holes are connected to the mounting groove 14, a locking rod 15 is provided in the first locking hole, and the connecting plate 13 is provided with a plurality of second locking holes matching the locking rod 15. In this way, the purpose of adjusting the depth of the clamping groove can be achieved.
[0042] An elastic gasket 16 is arranged in the clamping groove 10, and the elastic gasket 16 is connected to the jacking rod 11. The stability of the fixing of the steel member can be improved.
[0043] The support component 9 includes a cylinder 91 connected to the base plate 1, and an elastic baffle 92 is provided on the piston rod of the cylinder 91. The cylinder can drive the elastic baffle to move up and down. When the steel member is turned over, as the turning frame rotates, the elastic baffle in contact with the steel member rises through the cylinder, and after the steel member contacts the elastic baffle on the other side, the elastic baffle is driven by the cylinder to descend, thereby improving the stability of the turning of the steel member.
[0044] Working principle: The steel structure can be easily flipped by setting the flip frame, rotating shaft, motor and belt. The steel structure is inserted into the clamping groove. The top rod is a screw rod. The top rod is rotated to move down and press against the steel structure to fix the steel structure. When the motor is started, the rotating shaft is driven to rotate, thereby driving the flip frame to rotate, so as to flip the steel structure and reduce manpower consumption. Support components are set on both sides of the rotating shaft to support the steel structure and improve safety.
[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A turning device for processing large steel components, characterized in that: include: A base plate, wherein at least one support rod is disposed on both sides of the base plate, a first mounting plate is disposed on the support rod, and a second mounting plate is disposed on the first mounting plate; A rotating shaft, the rotating shaft is rotatably connected between the two second mounting plates, one end of the rotating shaft is sleeved with a belt, the other side of the belt is connected to the output end of the motor, and the motor is mounted on the side of the first mounting plate; A turning frame, wherein the turning frames are respectively arranged at both ends of the rotating shaft, and clamping grooves are respectively arranged at both ends of the turning frame. A tightening rod is arranged on the turning frame, and the tightening rod is movably connected to the turning frame, and the bottom of the tightening rod extends to the clamping groove; A supporting component is connected to the base plate, and one supporting component is respectively arranged on both sides of the rotating shaft.
2. A turning device for processing large steel components according to claim 1, characterized in that: An extension plate is arranged on the flip frame, a connecting plate is arranged at one end of the extension plate, and the connecting plate is inserted into a mounting groove on the flip frame.
3. A turning device for processing large steel components according to claim 2, characterized in that: The flip frame is provided with a plurality of first locking holes arranged in a straight line, the first locking holes are communicated with the mounting grooves, a locking rod is provided in the first locking hole, and the connecting plate is provided with a plurality of second locking holes matching with the locking rod.
4. A turning device for processing large steel components according to claim 1, characterized in that: An elastic gasket is arranged in the clamping groove, and the elastic gasket is connected to the tightening rod.
5. The turning device for processing large steel components according to claim 1, characterized in that: The jacking rod is a screw rod.
6. The turning device for processing large steel components according to claim 1, characterized in that: The supporting component comprises a cylinder connected to the base plate, and an elastic baffle is arranged on the piston rod of the cylinder.