Construction device for single-layer lining of tunnel
By designing a construction device for single-layer lining of tunnels, and adjusting the support frame with a motor-driven power rod and push rod system, the problem of unprotected in tunnel construction is solved, and construction safety is improved and support adaptability is achieved.
Patent Information
- Application Number
- CN202420952990.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-06
AI Technical Summary
Under complex hydrological and geological conditions, the tunnel inner wall is unprotected due to the tunnel ring structure during construction, which poses potential dangers and is difficult to meet the crack resistance and seepage resistance requirements of modern tunnel projects.
A construction device for single-layer lining of tunnels was designed, driving the gears through a motor drive the power rod to adjust the arc of the support arm, and driving the movable blocks through electric push rods and telescopic rods to fine-tune the support frame to provide power transmission and arc adjustment. Ensure construction safety.
It effectively prevents potential dangers during single-layer lining construction of tunnels, ensures the safety of construction personnel, and adapts to support needs under complex geological conditions, improving the safety and reliability of construction.
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Figure CN222276676U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tunnel engineering, and in particular relates to a construction device for single-layer lining of a tunnel. Background Art
[0002] From the practical experience of railway and highway tunnel projects at home and abroad, with the development of economy and society, on the one hand, cross-river and cross-sea tunnel projects are increasing, and it is difficult to avoid unfavorable construction conditions such as tunnels being located in pressurized water strata and passing through complex karst and uneven soft and hard strata; on the other hand, modern transportation methods have put forward higher requirements on the durability of tunnels such as crack resistance and anti-seepage. Traditional single-layer and double-layer lining structures of tunnels are difficult to meet the needs of modern tunnel engineering construction under complex hydrological and geological conditions.
[0003] According to the people-oriented construction concept and considering the whole life cycle cost, more and more tunnel projects under complex hydrological and geological conditions adopt single-layer lining structure. At present, due to the annular shape of the tunnel, the inner wall of the tunnel is unprotected during the single-layer lining construction, which may cause potential danger to personnel. Therefore, we propose a construction device for single-layer lining of tunnels. Utility Model Content
[0004] The purpose of the utility model is to provide a construction device for single-layer lining of tunnels, which specifically starts the motor to transmit power and drives the gear 2 according to the gear 1 on the surface of the power rod, thereby adjusting the curvature of the support arm 1, and at the same time starts the electric push rod 1 according to the connecting pin shaft between the support arm 2 and the connecting block 1 to adjust the curvature of the support arm 2, and finally drives the telescopic rod 3 through the setting and cooperation of the limit block at the bottom of the support arm 2, and the telescopic rod 3 pushes the movable block 1 to adjust and fine-tune the support frame, thereby driving the support ring pair on both sides of the tunnel, which is convenient for construction personnel to carry out construction operations and prevent potential dangers, and solves the problem that in the existing single-layer lining construction at the current stage, due to the annular shape of the tunnel, the inner wall of the tunnel is not protected during the single-layer lining, and there are some potential dangers for personnel when carrying out single-layer lining construction.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a construction device for single-layer lining of a tunnel, comprising a support platform, a support column is fixedly connected to the bottom of the support platform, a moving wheel is fixedly connected to the bottom of the support column, a support side platform is arranged on the front and back sides of the support column close to each other, and a bearing platform and an oil cylinder are arranged above the support platform respectively;
[0007] The top of the supporting side platform is respectively fixedly connected with a motor, a fixed ring, a supporting ring 2 and a supporting ring 2, a front output end of the motor is fixedly connected with a power rod, the power rod is rotatably connected to the inner wall of the fixed ring, and the outer surface of the power rod is fixedly connected with a gear 1, specifically, the motor is started to transmit power and the gear 1 on the surface of the power rod drives the gear 2, thereby adjusting the curvature of the supporting arm 1, and at the same time, the electric push rod 1 is started according to the pin connecting the supporting arm 2 and the connecting block 1 to adjust the curvature of the supporting arm 2, finally, the setting and cooperation of the limit block at the bottom of the supporting arm 2 and the output end of the electric push rod 2 drive the telescopic rod 3, and the telescopic rod 3 pushes the movable block 1 to adjust and fine-tune the support frame, thereby driving the support ring 1 to support both sides of the tunnel, which is convenient for construction personnel to carry out construction operations and prevent potential dangers.
[0008] Furthermore, gear one is meshedly connected with gear two on the right side, a rotating rod is connected to the inner wall of gear two, a support ring one and a support arm one are respectively provided on the outer surface of the rotating rod, the outer surface of the rotating rod is fixedly connected to support arm one, and the outer surface of the rotating rod is rotatably connected to the inner wall of support ring one, and power is transmitted through the cooperation of the support ring and support arm one, thereby achieving the adjustment of the appropriate angle.
[0009] Furthermore, the top of the support arm one is rotatably connected to the bottom of the support arm two through a rotating rod, the top of the support arm two is fixedly connected to a limiting block, the limiting block is fixedly connected to the electric push rod two through a pin shaft, and the right output end of the electric push rod two is fixedly connected to the telescopic rod three, which is configured through the motor push rod two to transmit power.
[0010] Furthermore, a movable block 1 is fixedly connected to the right side of the telescopic rod 3, and the right side of the movable block 1 is rotatably connected to the support frame through a pin shaft, the bottom of the support arm 2 is rotatably connected to the telescopic rod 2 through a pin shaft, and the support ring 2 is rotatably connected to the connecting block 1 through a pin shaft, and through the action of the support arm 2, it serves as a support for curvature adjustment.
[0011] Furthermore, an electric push rod 1 is fixedly connected to the right side of the connecting block 1, and the right side of the electric push rod 1 is fixedly connected to the left side of the telescopic rod 2. The top of the supporting platform is fixedly connected to the bottom of the oil cylinder, and the output end of the top of the oil cylinder is fixedly connected to the telescopic rod 1, and the top of the telescopic rod 1 is fixedly connected to the bottom of the bearing platform. The top of the bearing platform is respectively fixedly connected to a connecting block 1 and a spring. Specifically, the top telescopic rod 1 is pushed by starting the oil cylinder, thereby driving the supporting side platform upward and close to the top of the tunnel, so that the curvature on both sides of the top is supported by the movable block 2, the support tube 1 and the connecting block 2 and in reverse. Through the support tube 2, the support rod and the spring, as the top tunnel, the curvature area is supported and protected, thereby protecting the safety of the construction workers below.
[0012] Furthermore, a support block is fixedly connected to the top of the spring, a support rod is fixedly connected to the bottom of the support block, the outer surface of the support rod is slidably connected to the inner wall of the support tube 2, the right side of the bearing platform is rotatably connected to the movable block 2 through a pin shaft, and the right side inner wall of the movable block 2 is slidably connected to the support tube 1. Through the setting of the movable block 2, the support point can be adapted according to the environment, thereby achieving the purpose of protection.
[0013] Furthermore, an extension block is fixedly connected to the right side of the support tube, and the extension block is rotatably connected to the hanging ear. The top of the hanging ear is fixedly connected to the bottom of the support guard plate, and the top of the support block is fixedly connected to the bottom of the support guard plate. Through the setting of the hanging ear, the support guard plate can be adjusted.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model sets a power rod, specifically, starts a motor to transmit power, and drives gear 2 according to the surface of the power rod, so as to adjust the curvature of support arm 1, and at the same time starts electric push rod 1 to adjust the curvature of support arm 2. Finally, through the setting of the limit block at the bottom of support arm 2 and the matching output end of electric push rod 2, telescopic rod 3 is driven, and telescopic rod 3 pushes movable block 1 to adjust and fine-tune the support frame, thereby driving the support ring pair to support both sides of the tunnel, which is convenient for construction personnel to perform construction operations and prevent potential dangers.
[0016] 2. The utility model sets a telescopic rod 1, specifically, starts the oil cylinder to push the top telescopic rod 1, thereby driving the supporting side platform upward to the top of the tunnel, so as to support the curvature on both sides of the top through the movable block 2, the support tube 1 and the connecting block 2 and in reverse, and supports and protects the curvature area as the top tunnel through the support tube 2, the support rod and the spring, so as to protect the safety of the construction workers below.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the ear-hanging structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the power rod structure of the utility model;
[0022] Figure 4 This is a structural schematic diagram of the second connection block of the utility model;
[0023] Figure 5 It is a schematic diagram of the structure of the load-bearing platform of the utility model.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1. Support platform; 11. Support column; 12. Support guard plate; 121. Hanging ear; 13. Moving wheel; 2. Support side platform; 21. Motor; 211. Power rod; 212. Gear 1; 213. Fixed ring; 22. Support ring 1; 221. Gear 2; 222. Support ring 2; 23. Support arm 1; 24. Connecting block 1; 25. Electric push rod 1; 251. Telescopic rod 2; 26. Support arm 2; 261. Limit block; 27. Electric push rod 2; 271. Telescopic rod 3; 272. Movable block 1; 28. Support frame; 3. Bearing platform; 31. Movable block 2; 32. Support tube 1; 321. Connecting block 2; 33. Extension block; 34. Support tube 2; 35. Support rod; 36. Support block; 4. Cylinder; 41. Telescopic rod 1. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-5 As shown, the utility model is a construction device for single-layer lining of a tunnel, comprising a support platform 1, a support column 11 is fixedly connected to the bottom of the support platform 1, a moving wheel 13 is fixedly connected to the bottom of the support column 11, a support side platform 2 is arranged on the front and back sides of the support column 11 close to each other, and a bearing platform 3 and a cylinder 4 are arranged above the support platform 1 respectively;
[0028] The top of the supporting side platform 2 is respectively fixedly connected with a motor 21, a fixing ring 213, a supporting ring 222 and a supporting ring 222; the front output end of the motor 21 is fixedly connected with a power rod 211; the power rod 211 is rotatably connected to the inner wall of the fixing ring 213; the outer surface of the power rod 211 is fixedly connected with a gear 1 212; specifically, the motor 21 is started to transmit power and the gear 1 212 on the surface of the power rod 211 drives the gear 2 221, thereby adjusting the curvature of the supporting arm 1 23; at the same time, the electric push rod 1 25 is started to adjust the curvature of the supporting arm 2 26; finally, the setting and cooperation of the limit block 261 at the bottom of the supporting arm 26 and the output end of the electric push rod 2 27 drive the telescopic rod 3 271; the telescopic rod 3 271 pushes the movable block 1 272 to adjust and fine-tune the supporting frame 28, thereby driving the support ring 1 22 to support both sides of the tunnel, which is convenient for construction personnel to perform construction operations and prevent potential dangers.
[0029] The right side of gear 1 212 is meshedly connected with gear 2 221, the inner wall of gear 2 221 is connected with a rotating rod, the outer surface of the rotating rod is respectively provided with a supporting ring 1 22 and a supporting arm 1 23, the outer surface of the rotating rod is fixedly connected to the supporting arm 1 23, and the outer surface of the rotating rod is rotatably connected to the inner wall of the supporting ring 1 22.
[0030] The top of the support arm 1 23 is rotatably connected to the bottom of the support arm 2 26 through a rotating rod. The top of the support arm 26 is fixedly connected to a limit block 261. The limit block 261 is fixedly connected to an electric push rod 27 through a pin shaft. The right output end of the electric push rod 27 is fixedly connected to a telescopic rod 3 271.
[0031] The right side of the telescopic rod 3 271 is fixedly connected with a movable block 1 272, and the right side of the movable block 1 272 is rotatably connected to the support frame 28 through a pin shaft, the bottom of the support arm 26 is rotatably connected to the telescopic rod 251 through a pin shaft, and the support ring 222 is rotatably connected to the connecting block 1 24 through a pin shaft.
[0032] An electric push rod 25 is fixedly connected to the right side of the connecting block 24, and the right side of the electric push rod 25 is fixedly connected to the left side of the telescopic rod 251. The top of the supporting platform 1 is fixedly connected to the bottom of the oil cylinder 4, and the top output end of the oil cylinder 4 is fixedly connected to the telescopic rod 41, and the top of the telescopic rod 41 is fixedly connected to the bottom of the bearing platform 3. The top of the bearing platform 3 is respectively fixedly connected to the connecting block 24 and the spring. Specifically, the top telescopic rod 41 is pushed by starting the oil cylinder 4, thereby driving the supporting side platform 2 upward to the top of the tunnel, so that the curvature on both sides of the top is supported by the movable block 2 31, the support tube 1 32 and the connecting block 2 321 and the reverse direction. Through the support tube 2 34, the support rod 35 and the spring, as the top tunnel, the curvature area is supported and protected, thereby protecting the safety of the construction workers below.
[0033] A support block 36 is fixedly connected to the top of the spring, a support rod 35 is fixedly connected to the bottom of the support block 36, the outer surface of the support rod 35 is slidably connected to the inner wall of the support tube 2 34, the right side of the bearing platform 3 is rotatably connected to the movable block 2 31 through a pin shaft, and the inner wall of the right side of the movable block 2 31 is slidably connected to the support tube 1 32.
[0034] An extension block 33 is fixedly connected to the right side of the support tube 1 32 , and the extension block 33 is rotatably connected to the hanging ear 121 , the top of the hanging ear 121 is fixedly connected to the bottom of the support guard plate 12 , and the top of the support block 36 is fixedly connected to the bottom of the support guard plate 12 .
[0035] A specific application of this embodiment is: when in use, the equipment is moved to the tunnel construction area where construction is required through the support tube 1 32, and then the motor 21 is started to drive the power rod 211, and at the same time, the cooperation of the gear 1 212 and the gear 2 221 gives the pin shaft to the inner wall of the support ring 222, so as to adjust the moving distance of the support arm 1 23 fixed on the pin shaft, and then start the electric push rod 1 25 to extend the telescopic rod 2 251 according to the output end, so as to adjust the activity required position of the support arm 2 26 according to the support arm 1 23 and the support arm 2 26, and after completion, the electric push rod 2 27 is started through the limit block 261 to drive the telescopic rod 3 271 to push The support ring 222 is used to fine-tune the support frame 28, thereby adjusting the distance between the support guard plates 12 on the left and right sides of the tunnel and the construction area. After the left and right support guard plates 12 are deployed, the oil cylinder 4 on the top of the support platform 1 is started, and the telescopic rod 41 at the output end of the oil cylinder 4 pushes the bearing platform 3 to adjust the distance between the horizontal support guard plate 12 and the top construction area in advance. Subsequently, the support tube 2 34 and the support rod 35 are coordinated as a support platform for the top construction, which is buffered by springs, and the top curvature area is supported by the support tube 32 and the extension block 33 on the left and right sides, thereby assisting the one-way lining construction of the tunnel.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A construction device for single-layer tunnel lining, comprising a support platform (1), wherein a support column (11) is fixedly connected to the bottom of the support platform (1), characterized in that: The bottom of the support column (11) is fixedly connected to a moving wheel (13); the front and back sides of the support column (11) close to each other are both provided with a supporting side platform (2); and the upper part of the support platform (1) is provided with a bearing platform (3) and an oil cylinder (4); The top of the supporting side platform (2) is respectively fixedly connected with a motor (21), a fixing ring (213), a supporting ring 2 (22) and a supporting ring 3 (222); the front output end of the motor (21) is fixedly connected with a power rod (211); the power rod (211) is rotatably connected to the inner wall of the fixing ring (213); and the outer surface of the power rod (211) is fixedly connected with a gear 1 (212).
2. A construction device for single-layer tunnel lining according to claim 1, characterized in that: The right side of the gear one (212) is meshedly connected with the gear two (221), the inner wall of the gear two (221) is connected with a rotating rod, the outer surface of the rotating rod is respectively provided with a supporting ring one (22) and a supporting arm one (23), the outer surface of the rotating rod is fixedly connected with the supporting arm one (23), and the outer surface of the rotating rod is rotatably connected with the inner wall of the supporting ring one (22).
3. A construction device for single-layer tunnel lining according to claim 2, characterized in that: The top of the support arm 1 (23) is rotatably connected to the bottom of the support arm 2 (26) through a rotating rod, the top of the support arm 2 (26) is fixedly connected to a limit block (261), the limit block (261) is fixedly connected to an electric push rod 2 (27) through a pin shaft, and the right output end of the electric push rod 2 (27) is fixedly connected to a telescopic rod 3 (271).
4. A construction device for single-layer tunnel lining according to claim 3, characterized in that: The right side of the telescopic rod three (271) is fixedly connected to a movable block one (272), and the right side of the movable block one (272) is rotatably connected to the support frame (28) through a pin shaft, the bottom of the support arm two (26) is rotatably connected to the telescopic rod two (251) through a pin shaft, and the support ring two (222) is rotatably connected to the connecting block one (24) through a pin shaft.
5. A construction device for single-layer tunnel lining according to claim 4, characterized in that: The right side of the connecting block 1 (24) is fixedly connected to an electric push rod 1 (25), the right side of the electric push rod 1 (25) is fixedly connected to the left side of the telescopic rod 2 (251), the top of the supporting platform (1) is fixedly connected to the bottom of the oil cylinder (4), the top output end of the oil cylinder (4) is fixedly connected to a telescopic rod 1 (41), the top of the telescopic rod 1 (41) is fixedly connected to the bottom of the bearing platform (3), and the top of the bearing platform (3) is respectively fixedly connected to the connecting block 1 (24) and a spring.
6. A construction device for single-layer tunnel lining according to claim 5, characterized in that: The top of the spring is fixedly connected to a support block (36), the bottom of the support block (36) is fixedly connected to a support rod (35), the outer surface of the support rod (35) is slidably connected to the inner wall of the second support tube (34), the right side of the bearing platform (3) is rotatably connected to the second movable block (31) through a pin shaft, and the right inner wall of the second movable block (31) is slidably connected to the first support tube (32).
7. A construction device for single-layer tunnel lining according to claim 6, characterized in that: An extension block (33) is fixedly connected to the right side of the support tube (32); the extension block (33) is rotatably connected to the hanging ear (121); the top of the hanging ear (121) is fixedly connected to the bottom of the support guard plate (12); and the top of the support block (36) is fixedly connected to the bottom of the support guard plate (12).
Citation Information
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