Multi-return-channel continuous tea cooling machine

By designing a multi-channel continuous tea cooler, using fan blower and S-shaped channel structure, the problems of uneven cooling of traditional tea and impurities accumulation are solved, and efficient tea cooling and impurity cleaning are achieved.

CN222278974UActive Publication Date: 2024-12-31JIANGAN COUNTY ZHUDU TEE IND CO LTD
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Patent Information

Application Number
CN202421127375.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-31
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Traditional tea cooling methods have problems such as uneven cooling, long time and high labor intensity. Natural cooling and forced blowing of fans have incomplete and thorough cooling.

Method used

A multi-channel continuous tea cooler is designed, including a multi-layer cooling device and air duct structure. The tea leaves move in the S-shaped channel, and use fan blowing to cool down through the cooling plate, and use air holes and collection boxes to achieve impurities cleaning.

Benefits of technology

The efficiency of tea cooling and cooling is improved, the uniformity of the cooling area is ensured, and impurities are prevented from accumulation through the collection box, reducing the intensity of manual labor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-return-channel continuous tea cooling machine which comprises a supporting frame, a first cooling device is installed at the top end of the supporting frame, a second cooling device is installed below the first cooling device, a third cooling device is installed below the second cooling device, a cooling plate is installed inside the first cooling device, and a cooling plate is installed inside the third cooling device. An air channel is installed at the bottom end of the cooling plate, and a fan is installed on the side face of the air channel and communicates with the interior of the air channel. According to the tea leaf cooling device, the air duct is arranged, when tea leaves fall onto the first cooling device, air can be blown into the air duct through the fan, so that the air is blown out through the cooling plate and cools the tea leaves on the cooling plate, and the arrangement of the second cooling device and the third cooling device is consistent with the configuration of the first cooling device; and the first cooling device, the second cooling device and the third cooling device are matched with one another to form a cooling channel, so that the cooling efficiency of the tea leaves can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, in particular to a multi-circuit continuous tea cooling machine. Background Art

[0002] Tea refers to the leaves of the evergreen shrub tea tree that can be used to make tea. Tea contains catechins, cholestenone, caffeine, inositol, folic acid, pantothenic acid and other ingredients that can improve human health. Tea needs to undergo deep processing during the production process. Deep processing of tea refers to using fresh tea leaves and finished tea leaves as raw materials, or using tea leaves and waste and scraps from tea factories as raw materials, and using corresponding processing technologies and means to produce tea-containing products. After the tea leaves are dried, the temperature of the tea leaves is very high and the tea leaves need to be cooled quickly to prevent the high temperature and heat from causing the tea leaves to deteriorate. However, a tea cooler is needed when cooling the tea leaves. As a process in tea production, it is an important processing step in the tea production process.

[0003] Traditional tea cooling methods include natural cooling (spreading to cool) and forced air cooling by fans during transportation. In the case of natural cooling, the tea takes a long time to cool down, the cooling area is uneven, and it needs to be turned over manually at regular intervals, which is labor-intensive. In the case of forced air cooling by fans, it is mostly carried out on the conveyor chain plate. Due to the limited conveying distance, the contact time between the tea and the cold air is short, resulting in incomplete and incomplete cooling. Utility Model Content

[0004] The purpose of the utility model is to provide a multi-circuit continuous tea cooling machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-pass continuous tea cooler, comprising a support frame, a first cooling device is installed on the top of the support frame, and a second cooling device is installed below the first cooling device, and the second cooling device is installed on the support frame, a third cooling device is installed below the second cooling device, and the third cooling device is installed on the support frame, the structure of the first cooling device is consistent with the internal structure of the second cooling device and the third cooling device, a cooling plate is installed inside the first cooling device, and an air duct is installed at the bottom end of the cooling plate, a fan is installed on the side of the air duct and is connected to the inside of the air duct.

[0006] By adopting the above technical solution, when the tea leaves fall onto the first cooling device, air can be blown into the air duct through the fan, so that the wind is blown out through the cooling plate and the tea leaves on the cooling plate are cooled. The configuration of the second cooling device and the third cooling device is consistent with the configuration of the first cooling device, and the first cooling device, the second cooling device and the third cooling device cooperate with each other to form a cooling channel, which can improve the efficiency of cooling the tea leaves.

[0007] Preferably, the first cooling device, the second cooling device and the third cooling device form an S-shaped cooling channel.

[0008] By adopting the above technical solution, the tea leaves can be transported inside the device along the first cooling device, the second cooling device and the third cooling device in an S-shaped movement from top to bottom to complete the cooling operation.

[0009] Preferably, a plurality of neatly arranged air holes are formed on the surface of the cooling plate, and the air holes are connected to the interior of the air duct.

[0010] By adopting the above technical solution, the wind inside the air duct can be blown out through the air holes, thereby achieving a cooling effect on the tea leaves.

[0011] Preferably, inclined spring sheets are neatly arranged on both sides of the cooling plate, and the bottom ends of the spring sheets are installed on the top ends of the base frame, and the base frame is located directly below the air duct.

[0012] By adopting the above technical solution, a buffering, supporting and shock absorbing effect can be achieved.

[0013] Preferably, a guide groove is installed at the end of the cooling plate.

[0014] By adopting the above technical solution, the tea leaves that have been cooled can be guided downward.

[0015] Preferably, a mounting groove is provided inside the air duct, and a collection box is installed inside the mounting groove, and the collection box is slidably connected to the air duct through the mounting groove.

[0016] By adopting the above technical solution, the collection box and the air duct can be connected together through sliding installation.

[0017] Preferably, a rotating shaft is installed at the bottom end of the air duct, and a driving rod is installed at the center of the rotating shaft and is rotatably connected thereto, and an eccentric motor is installed inside the base frame and is connected to the other end of the driving rod.

[0018] By adopting the above technical solution, the driving rod can be driven by the eccentric motor to operate, which can drive the air duct to vibrate back and forth.

[0019] Preferably, the collecting box is a hollow structure, and a layer of filter is installed inside it.

[0020] By adopting the above technical solution, fine impurities can be blocked and collected in the collection box.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] 1. By providing an air duct, when the tea leaves fall onto the first cooling device, air can be blown into the air duct by the fan, so that the air is blown out through the cooling plate and the tea leaves on the cooling plate are cooled. The second cooling device and the third cooling device are configured in accordance with the first cooling device, and the first cooling device, the second cooling device and the third cooling device cooperate with each other to form a cooling channel, which can improve the efficiency of cooling the tea leaves.

[0023] 2. By providing a collection box, some finer impurities will be blown away by the air from the air holes on the cooling plate during cooling. However, some impurities will still enter the air duct through the air holes and be blown into the collection box installed at the end of the air duct along with the air flow. The collection box can be removed by sliding it, and the impurities collected inside can be cleaned, thereby preventing impurities from accumulating in the air duct. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a schematic diagram of the overall side cross-sectional structure of this application;

[0026] Figure 3 This is a schematic diagram of the structure of the first cooling device of this application;

[0027] Figure 4 This is a schematic diagram of the structure of the first cooling device of this application.

[0028] In the figure: 1. support frame; 2. first cooling device; 3. second cooling device; 4. third cooling device; 5. cooling plate; 6. air duct; 7. fan; 8. mounting groove; 9. collecting box; 10. spring; 11. base frame; 12. rotating shaft; 13. driving rod; 14. eccentric motor; 15. guide groove. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1 and Figure 2 The utility model provides a technical solution: a multi-pass continuous tea cooler, comprising a support frame 1, wherein a first cooling device 2, a second cooling device 3 and a third cooling device 4 are sequentially installed inside the support frame 1 from top to bottom, and the first cooling device 2, the second cooling device 3 and the third cooling device 4 form an S-shaped cooling channel, so that tea leaves can be transported inside the device along the first cooling device 2, the second cooling device 3 and the third cooling device 4 from top to bottom along the S-shape to complete the cooling operation.

[0031] See also Figure 2 , Figure 3 and Figure 4 A cooling plate 5 is installed inside the first cooling device 2, and an air duct 6 is installed at the bottom end of the cooling plate 5. A plurality of neatly arranged air holes are opened on the surface of the cooling plate 5, and the air holes are connected to the inside of the air duct 6. A fan 7 is installed on the side of the air duct 6 and is connected to the inside of the air duct 6. Inclined spring leaves 10 are neatly arranged on both sides of the cooling plate 5, and the bottom end of the spring leaves 10 is installed on the top end of the base frame 11. The base frame 11 is located directly below the air duct 6. A guide groove 15 is installed at the end of the cooling plate 5.

[0032] See also Figure 2 and Figure 4 A rotating shaft 12 is installed at the bottom end of the air duct 6, and a driving rod 13 is installed at the center of the rotating shaft 12 and is rotatably connected thereto, and an eccentric motor 14 is installed inside the base frame 11 and is connected to the other end of the driving rod 13.

[0033] See also Figure 3 and Figure 4 An installation groove 8 is provided inside the air duct 6, and a collection box 9 is installed inside the installation groove 8. The collection box 9 is slidably connected to the air duct 6 through the installation groove 8. The collection box 9 is a hollow structure, and a layer of filter is installed inside it.

[0034] Working principle: First, the tea leaves that need to be cooled are transported to the first cooling device 2 through the transportation device, and the fan 7 is started to blow air into the air duct 6 through the fan 7, so that the wind is blown out through the cooling plate 5 and the tea leaves on the cooling plate 5 are cooled. At the same time, the eccentric motor 14 drives the driving rod 13 to operate, which can push the air duct 6 to vibrate back and forth, so that the tea leaves slide along the cooling plate 5 on the first cooling device 2 and fall onto the second cooling device 3 through the guide groove 15 installed at the end of the cooling plate 5. The settings of the second cooling device 3 and the third cooling device 4 are consistent with the configuration of the first cooling device 2, and the first cooling device 2, the second cooling device 3 and the third cooling device 4 cooperate with each other to form a cooling channel, so that the tea leaves are transported in an S shape from top to bottom along the first cooling device 2, the second cooling device 3 and the third cooling device 4 inside the device to complete the cooling operation, which can improve the efficiency of cooling and cooling the tea leaves.

[0035] Secondly, while cooling is in progress, some finer impurities will be blown away by the air from the air holes on the cooling plate 5, but some impurities will still enter the air duct 6 through the air holes and be blown into the collection box 9 installed at the end of the air duct 6 along with the air flow. The collection box 9 can be removed by sliding it, and the impurities collected inside can be cleaned, thereby preventing impurities from accumulating in the air duct 6.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-pass continuous tea cooling machine, comprising a support frame, characterized in that: A first cooling device is installed at the top of the support frame, and a second cooling device is installed below the first cooling device, and the second cooling device is installed on the support frame, a third cooling device is installed below the second cooling device, and the third cooling device is installed on the support frame, the structure of the first cooling device is consistent with the internal structure of the second cooling device and the third cooling device, a cooling plate is installed inside the first cooling device, and an air duct is installed at the bottom end of the cooling plate, a fan is installed on the side of the air duct and is connected to the inside of the air duct.

2. A multi-pass continuous tea cooling machine according to claim 1, characterized in that: The first cooling device, the second cooling device and the third cooling device form an S-shaped cooling channel.

3. The multi-pass continuous tea cooling machine according to claim 1, characterized in that: The surface of the cooling plate is provided with a plurality of neatly arranged air holes, and the air holes are connected to the interior of the air duct.

4. The multi-pass continuous tea cooling machine according to claim 1, characterized in that: Inclined spring sheets are neatly arranged on both sides of the cooling plate, and the bottom ends of the spring sheets are installed on the top ends of the bottom frames, and the bottom frames are located directly below the air duct.

5. The multi-pass continuous tea cooling machine according to claim 1, characterized in that: A guide groove is installed at the end of the cooling plate.

6. The multi-pass continuous tea cooling machine according to claim 1, characterized in that: The air duct is provided with a mounting groove inside, and a collecting box is installed inside the mounting groove, and the collecting box is slidably connected with the air duct through the mounting groove.

7. The multi-pass continuous tea cooling machine according to claim 1, characterized in that: A rotating shaft is installed at the bottom end of the air duct, and a driving rod is installed at the center of the rotating shaft and is rotatably connected thereto, and an eccentric motor is installed inside the base frame and is connected to the other end of the driving rod.

8. The multi-pass continuous tea cooling machine according to claim 6, characterized in that: The collecting box is a hollow structure, and a layer of filter screen is installed inside it.