Efficient waste heat exchange and absorption treatment device

By designing an efficient waste heat exchange and absorption treatment device, and using the combined structure of heat exchange pipes and absorption treatment pipes, the complete heat exchange and odor removal of waste heat and water is achieved, solving the problem that the existing technology cannot simultaneously realize waste gas energy recovery and purification. , reduces equipment costs and improves processing efficiency.

CN222279464UActive Publication Date: 2024-12-31WEIFANG ENSIGN IND CO LTD
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Patent Information

Application Number
CN202421114713.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-31
Estimated Expiration
2034-05-21

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    Figure CN222279464U_ABST
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Abstract

The utility model relates to the technical field of waste heat treatment, and provides an efficient waste heat exchange and absorption treatment device which comprises a heat exchange pipeline and an absorption treatment pipeline which are sequentially connected, a heat distribution cover and an exhaust fan are arranged at the ends, away from each other, of the heat exchange pipeline and the absorption treatment pipeline respectively, and an adsorption piece is arranged in the heat exchange pipeline. A plurality of perforated plates are arranged in the absorption treatment pipeline at intervals; a spraying piece is arranged at the top of the absorption treatment pipeline; a sewage tank is arranged at the bottom of the absorption treatment pipeline; and a blow-down valve is arranged outside the sewage tank. The waste heat treatment device can realize heat exchange and absorption of high-temperature waste gas, and can adsorb and remove peculiar smell or impurities of the waste heat while realizing sufficient heat exchange of the waste heat and water, so that sufficient removal of waste gas pollutants is ensured, the equipment cost is greatly reduced, and the treatment efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste heat treatment, in particular to a high-efficiency waste heat exchange and absorption treatment device. Background Art

[0002] The high-temperature exhaust gas generated in the industrial production process has high thermal energy and contains various gaseous pollutants that will affect the air quality, including carbon dioxide, carbon disulfide, hydrogen sulfide, nitrogen oxides, carbon monoxide, lead and mercury sulfate, smoke, etc. Therefore, if these waste heat are directly discharged without treatment, it will not only cause a large amount of energy waste, but also pollute the environment.

[0003] At present, there are independent devices related to waste heat exchange or waste gas absorption. However, they cannot achieve energy recovery and purification of waste gas at the same time, and the treatment effect is poor. If you want to achieve both at the same time, you need to connect the devices in series. In this way, not only the equipment investment is large, but the treatment efficiency is also low.

[0004] Therefore, in view of the above problems, a high-efficiency waste heat heat exchange and absorption treatment device is proposed to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model develops a high-efficiency waste heat heat exchange and absorption treatment device, which can realize the heat exchange and absorption of high-temperature exhaust gas. While achieving sufficient heat exchange between waste heat and water, it can adsorb and remove odor or impurities in the waste heat, ensuring sufficient removal of exhaust gas pollutants, greatly reducing equipment costs and greatly improving treatment efficiency.

[0006] The technical solution to the technical problem solved by the utility model is as follows: the utility model provides a high-efficiency waste heat heat exchange and absorption treatment device, comprising a heat exchange pipe and an absorption treatment pipe connected in sequence, a heat dividing hood and an exhaust fan are respectively arranged at the ends of the heat exchange pipe and the absorption treatment pipe away from each other, an adsorption component is arranged in the heat exchange pipe, a cold water component is arranged on the top of the heat exchange pipe, a hot water outlet valve is arranged on the bottom, a plurality of porous plates are arranged at intervals in the absorption treatment pipe, a spray component is arranged on the top of the absorption treatment pipe, a sewage trough is arranged at the bottom of the absorption treatment pipe, and a sewage valve is arranged outside the sewage trough.

[0007] As an optimization, the adsorbent includes a heat exchange groove and activated carbon. Support plates are arranged at both ends of the heat exchange pipe. Several heat exchange grooves are opened in the horizontal direction on the support plate. Activated carbon is arranged between the heat exchange grooves on the support plate.

[0008] As an optimization, the cold water component includes a cold water valve and a cold water pipe. The cold water pipe is connected to the top of the heat exchange pipe. The cold water valve is arranged at one end of the cold water pipe close to the heat exchange pipe.

[0009] As an optimization, the spray part includes a sprayer, a spray pipe and a liquid inlet valve. The spray pipe passes through the top wall of the absorption treatment pipeline and is horizontally arranged on the top wall inside the absorption treatment pipeline. The liquid inlet valve is arranged at one end of the spray pipe located on the outer wall of the absorption treatment pipeline. The spray pipe is located in the absorption treatment pipeline and a plurality of sprayers are evenly arranged on the pipeline, and the sprayers are evenly distributed between a plurality of porous plates.

[0010] As an optimization, the spray pipe is arranged through several perforated plates.

[0011] As an optimization, the sewage tank is surrounded by the bottom wall of the absorption treatment pipeline and two baffles arranged at both ends of the absorption treatment pipeline, and the porous plate is located above the sewage tank.

[0012] As an optimization, a steam release valve and a pressure gauge are also provided on the top of the heat exchange pipeline.

[0013] The effects provided in the utility model content are only the effects of the embodiments, not all the effects of the utility model. The above technical solution has the following advantages or beneficial effects:

[0014] 1. By setting the adsorbent in the heat exchange pipe, the waste heat and water can be fully exchanged, and the odor or impurities of the waste heat can be adsorbed and removed;

[0015] 2. The setting of the porous plate in the absorption treatment pipeline can effectively reduce the speed of the exhaust gas passing through the spraying area, and is conducive to the uniform distribution of the exhaust gas during the spraying process, thereby ensuring the full removal of exhaust gas pollutants;

[0016] 3. Through the combination of heat exchange pipe and absorption treatment pipe structure, heat exchange and absorption of high-temperature exhaust gas can be achieved in the same equipment, which greatly reduces the equipment cost and greatly improves the treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the principle of the utility model;

[0020] Figure 3 This is a position structure diagram of the support plate and activated carbon of the utility model;

[0021] Figure 4 This is a cross-sectional view of the internal structure of the heat exchange pipe of the utility model;

[0022] Figure 5It is a cross-sectional view of the internal structure of the absorption and treatment pipeline of the utility model.

[0023] In the figure, 1. heat exchange pipe; 2. absorption treatment pipe; 3. heat exchange tank; 4. activated carbon; 5. heat distribution cover; 6. sprayer; 7. sewage tank; 8. porous plate; 9. exhaust fan; 10. cold water valve; 11. steam release valve; 12. pressure gauge; 13. hot water valve; 14. liquid inlet valve; 15. sewage valve; 16. support plate; 17. cold water pipe; 18. spray pipe; 19. baffle. DETAILED DESCRIPTION

[0024] In order to clearly illustrate the technical features of this solution, the utility model is described in detail below through specific implementation methods and in combination with the accompanying drawings. The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. In addition, the utility model can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. It should be noted that the components illustrated in the accompanying drawings are not necessarily drawn to scale. The utility model omits the description of known components and processing technologies and processes to avoid unnecessary limitations on the utility model. The terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] like Figures 1 to 5As shown, a high-efficiency waste heat heat exchange and absorption treatment device comprises a heat exchange pipe 1 and an absorption treatment pipe 2 which are connected in sequence, a heat separation cover 5 and an exhaust fan 9 are respectively arranged at the ends of the heat exchange pipe 1 and the absorption treatment pipe 2 which are away from each other, an adsorption component is arranged in the heat exchange pipe 1, a cold water component is arranged on the top of the heat exchange pipe 1, a hot water outlet valve 13 is arranged on the bottom, a plurality of porous plates 8 are arranged at intervals in the absorption treatment pipe 2, a spray component is arranged on the top of the absorption treatment pipe 2, a sewage tank 7 is arranged at the bottom of the absorption treatment pipe 2, and a sewage valve 15 is arranged outside the sewage tank 7.

[0026] By setting the adsorption device in the heat exchange pipe 1, sufficient heat exchange between waste heat and water can be achieved while odor or impurities in the waste heat can be adsorbed and removed; by setting the porous plate 8 in the absorption treatment pipe 2, the speed of the exhaust gas passing through the spraying area can be effectively reduced, and it is beneficial to the uniform distribution of the exhaust gas during the spraying process, thereby ensuring the sufficient removal of exhaust gas pollutants; by the composite structure of the heat exchange pipe 1 and the absorption treatment pipe 2, heat exchange and absorption of high-temperature exhaust gas can be achieved in the same equipment, the equipment cost is greatly reduced, and the treatment efficiency is greatly improved.

[0027] In this embodiment, the adsorbent includes a heat exchange groove 3 and activated carbon 4. Support plates 16 are arranged at both ends of the heat exchange pipe 1. A plurality of heat exchange grooves 3 are horizontally opened on the support plate 16. Activated carbon 4 is arranged between the heat exchange grooves 3 on the support plate 16.

[0028] In this embodiment, the cold water assembly includes a cold water valve 10 and a cold water pipe 17. The cold water pipe 17 is connected to the top of the heat exchange pipe 1. The cold water valve 10 is arranged at one end of the cold water pipe 17 close to the heat exchange pipe 1. A water supply structure, such as a water pump or the like, is arranged at one end of the cold water pipe 17 away from the heat exchange pipe 1. This is a common structure and will not be described in detail here.

[0029] In this embodiment, the spraying part includes a sprayer 6, a spray pipe 18 and a liquid inlet valve 14. The spray pipe 18 passes through the top wall of the absorption treatment pipeline 2 and is horizontally arranged on the top wall inside the absorption treatment pipeline 2. The liquid inlet valve 14 is arranged at one end of the spray pipe 18 located on the outer wall of the absorption treatment pipeline 2. A plurality of sprayers 6 are evenly arranged on the spray pipe 18 located inside the absorption treatment pipeline 2. In order to achieve a better spraying effect and ensure sufficient removal of exhaust gas pollutants, the sprayers 6 are evenly distributed between a plurality of porous plates 8. A water supply structure, such as a water pump and other devices, is arranged at one end of the spray pipe 18 away from the absorption treatment pipeline 2. It is a common structure and will not be described in detail here.

[0030] The spray pipe 18 is arranged through a plurality of perforated plates 8 .

[0031] In this embodiment, the sewage tank 7 is surrounded by the bottom wall of the absorption and treatment pipeline 2 and two baffles 19 arranged at both ends of the absorption and treatment pipeline 2, and the porous plate 8 is located above the sewage tank 7.

[0032] In this embodiment, a steam release valve 11 and a pressure gauge 12 are also provided on the top of the heat exchange pipe 1. The pressure gauge 12 is used to monitor the pressure in the heat exchange pipe 1.

[0033] Working process: Open the cold water valve 10 to inject water into the heat exchange pipe 1, and evenly pass the production waste heat into each activated carbon 4 through the heat distribution cover 5. While adsorbing the odor pollutants in the exhaust gas, the heat is fully exchanged with the cold water in the heat exchange tank 3. After reaching the required temperature, steam or hot water is supplied. Subsequently, the exhaust gas reaches the absorption treatment pipe 2 through the heat exchange pipe 1, and is evenly dispersed through the multiple small holes of the porous plate 8. Due to the blocking effect of the porous plate 8, the exhaust gas passing rate is reduced, thereby ensuring sufficient spray absorption and no environmental pollution after discharge.

[0034] Although the specific implementation methods of the utility model are described above in conjunction with the accompanying drawings, this does not limit the scope of protection of the utility model. On the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.

Claims

1. A highly efficient waste heat exchange and absorption treatment device, characterized by: The invention comprises a heat exchange pipe (1) and an absorption treatment pipe (2) connected in sequence, wherein a heat separation cover (5) and an exhaust fan (9) are respectively arranged at the ends of the heat exchange pipe (1) and the absorption treatment pipe (2) which are away from each other, an adsorption component is arranged in the heat exchange pipe (1), a cold water component is arranged at the top of the heat exchange pipe (1), a hot water outlet valve (13) is arranged at the bottom, a plurality of porous plates (8) are arranged at intervals in the absorption treatment pipe (2), a spray component is arranged at the top of the absorption treatment pipe (2), a sewage tank (7) is arranged at the bottom of the absorption treatment pipe (2), and a sewage valve (15) is arranged outside the sewage tank (7).

2. The high-efficiency waste heat exchange and absorption treatment device according to claim 1 is characterized in that: The adsorbent comprises a heat exchange groove (3) and activated carbon (4); support plates (16) are arranged at both ends of the heat exchange pipe (1); a plurality of heat exchange grooves (3) are provided in a horizontal direction on the support plate (16); and activated carbon (4) is arranged between the heat exchange grooves (3) on the support plate (16).

3. The high-efficiency waste heat exchange and absorption treatment device according to claim 1 is characterized in that: The cold water assembly comprises a cold water valve (10) and a cold water pipe (17); the cold water pipe (17) is connected to the top of the heat exchange pipe (1); and the cold water valve (10) is arranged at one end of the cold water pipe (17) close to the heat exchange pipe (1).

4. The high-efficiency waste heat exchange and absorption treatment device according to claim 1 is characterized in that: The spraying component comprises a sprayer (6), a spray pipe (18) and a liquid inlet valve (14); the spray pipe (18) passes through the top wall of the absorption treatment pipeline (2) and is horizontally arranged on the inner top wall of the absorption treatment pipeline (2); the liquid inlet valve (14) is arranged at one end of the spray pipe (18) located on the outer wall of the absorption treatment pipeline (2); a plurality of sprayers (6) are evenly arranged on the pipeline of the spray pipe (18) located inside the absorption treatment pipeline (2); and the sprayers (6) are evenly distributed between a plurality of porous plates (8).

5. The high-efficiency waste heat exchange and absorption treatment device according to claim 4 is characterized in that: The spray pipe (18) is arranged through a plurality of porous plates (8).

6. The high-efficiency waste heat exchange and absorption treatment device according to claim 1 is characterized in that: The sewage tank (7) is surrounded by the bottom wall of the absorption and treatment pipeline (2) and two baffles (19) arranged at both ends of the absorption and treatment pipeline (2), and the porous plate (8) is located above the sewage tank (7).

7. The high-efficiency waste heat exchange and absorption treatment device according to claim 1 is characterized in that: A steam release valve (11) and a pressure gauge (12) are also provided at the top of the heat exchange pipe (1).