Automatic discharging device capable of rapidly soaking sweet water

The automatic discharging device addresses inefficiencies in sugar water soaking by enabling complete fruit immersion and stirring, enhancing processing efficiency and fruit coverage in sugar water soaking processes.

CN222284583UActive Publication Date: 2025-01-03ZHUHAI BINHE IND CO LTD
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Patent Information

Application Number
CN202421163384.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-03
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Existing sugar water soaking processes result in fruits floating on the surface due to gas expansion and low density differences, requiring pre-heating and leading to inefficient soaking and processing.

Method used

An automatic discharging device with a basket mechanism and stirring mechanism, allowing complete immersion and stirring of fruits in sugar water, utilizing lifting plates, guide rails, and a stirring mechanism to ensure thorough soaking and maintain sugar water density.

Benefits of technology

Enhances soaking efficiency by ensuring complete fruit immersion and prevents sugar water settling, improving processing efficiency and fruit coverage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of food processing, in particular to an automatic discharging device capable of quickly soaking sweet water, which comprises a machine table, a soaking pool and a soaking mechanism, a liquid inlet and a liquid outlet are respectively fixed at the top end and the bottom end of the outer side surface of the soaking pool, and the soaking mechanism comprises a lifting basket, an auxiliary lifting plate, a fixing rod and a C-shaped guide rail; the auxiliary lifting plate is located over the soaking pool, the two sets of fixing rods are symmetrically fixed to the bottom face of the auxiliary lifting plate, the two C-shaped guide rails are symmetrically fixed to the two sets of fixing rods, one end of the lifting basket is open, and the lifting basket is installed between the two C-shaped guide rails in a drawing and pulling mode; a supporting strip is fixed on the outer wall of the lifting basket and is embedded into the C-shaped guide rail; by arranging the lifting basket with an opening in one end, fruits can be completely immersed in sugar water during sugar soaking, the sugar soaking efficiency is improved, the sugar water is stirred by arranging the stirring mechanism, the sugar water is prevented from settling, and the density of the sugar water is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of food processing, and in particular relates to an automatic discharging device capable of quickly soaking sugar water. Background Art

[0002] Some foods need to be soaked in sugar water during processing. For example, candied fruit is made from fruit as the main raw material, with food additives and other auxiliary materials added, and made from sugar or honey.

[0003] In the prior art, a Chinese utility model patent with authorization announcement number CN219894525U discloses "a sugar water soaking pool for candied fruit processing", comprising a soaking pool main body, a storage mesh plate is rotatably installed on one side of the top of the soaking pool main body, two fixed columns are fixedly installed on one side of the soaking pool main body, three baffles are fixedly installed on the top of the storage mesh plate, a groove is provided on one side of the fixed column, a threaded rod is rotatably installed on the fixed column in the groove, a movable block is threadedly installed on one side of the threaded rod, a No. 1 motor is fixedly installed on the top of the fixed column, the output end of the No. 1 motor is fixedly connected to the threaded rod, a connecting rod is rotatably installed on one side of the movable block, and the connecting rod is rotatably connected to the baffle.

[0004] Although the sugar water soaking pool of the prior art is convenient for collecting the soaked candied fruits, in actual use, the fruits need to be heated before being soaked in sugar, which causes the gas inside the fruits to expand. In addition, the density of the sugar solution is lower than that of the fruits, resulting in the fruits floating on the surface of the sugar water when soaked in sugar, unable to be fully soaked in sugar, and the processing efficiency is low.

[0005] In order to solve the above problems, the present application proposes an automatic discharging device that can quickly soak sugar water. Utility Model Content

[0006] In order to solve the above problems existing in the prior art, the utility model provides an automatic discharging device capable of quickly soaking sugar water, which has the characteristics of easy use and high processing efficiency.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic discharging device for quickly soaking sugar water, comprising a machine platform, a soaking pool and a soaking mechanism, wherein a liquid inlet and a liquid outlet are respectively fixed at the top and bottom of the outer side of the soaking pool, and the soaking mechanism comprises a basket, a secondary lifting plate, a fixing rod and a C-shaped guide rail;

[0008] The auxiliary lifting plate is located directly above the soaking pool and can move freely in the vertical direction. The two groups of fixing rods are symmetrically fixed on the bottom surface of the auxiliary lifting plate. The two C-shaped guide rails are symmetrically fixed on the two groups of fixing rods. One end of the basket is open, and the basket is installed between the two C-shaped guide rails by pulling. A support bar is fixed on the outer wall of the basket and embedded in the C-shaped guide rail.

[0009] Preferably, a guide slide hole is opened on the C-shaped guide rail, a square guide slider is fixed on the support bar and embedded in the guide slide hole, and the end of the guide slide hole has a circular hole. When the square guide slider moves into the circular hole, it rotates.

[0010] Preferably, a bottom surface of the front end portion of the C-shaped guide rail has a limiting portion inclined downward.

[0011] Preferably, it also includes a main lifting plate and a vertical cylinder, the main lifting plate can move freely in the vertical direction, the vertical cylinder is fixed on the main lifting plate, and the piston rod of the vertical cylinder passes through the main lifting plate and is fixedly connected to the auxiliary lifting plate.

[0012] Preferably, it also includes a connecting frame, a vertical plate, a top plate, a threaded column and a servo motor, the connecting frame is fixed to the main lifting plate, the vertical plate is fixed to the machine platform, the top plate is fixed to the top of the vertical plate, the threaded column is rotatably installed between the machine platform and the top plate, and the threaded column passes through the connecting frame and is connected to the connecting frame by threaded engagement, and the servo motor is fixed to the top plate to drive the threaded column to rotate.

[0013] Preferably, a guide column penetrating the connecting frame is fixed between the platform and the top plate.

[0014] Preferably, a stirring mechanism is installed in the soaking tank, and the stirring mechanism includes a driving motor, a rotating column and a stirring rod, the rotating column is rotatably installed in the soaking tank, the stirring rod is fixed on the rotating column, and the driving motor is fixed on the bottom surface of the machine platform to drive the rotating column to rotate.

[0015] Preferably, it also includes a door panel and a manual bolt, the door panel is hinged at the open end of the basket, and a No. 2 connecting block is fixed to the free end of the door panel, and a No. 1 connecting block is fixed on the basket, and the manual bolt penetrates the No. 2 connecting block and is connected to the No. 1 connecting block by threaded engagement.

[0016] Preferably, a ventilation hole is fixed on the top of the main lifting plate.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] In the utility model, a basket with an open end is provided so that the fruit can be completely immersed in the sugar water when being dipped in sugar, thereby improving the efficiency of the sugar dipping. In addition, a stirring mechanism is provided to stir the sugar water, thereby preventing the sugar water from settling and ensuring the density of the sugar water.

[0019] Other additional advantages and beneficial effects of the present application will be given in part in the following description, and in part will become apparent from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the axonometric structure of the immersion mechanism in the utility model;

[0023] Figure 3 This is a schematic diagram of the axonometric structure of the basket in the utility model;

[0024] Figure 4 For this utility model Figure 3 A is an enlarged structural diagram;

[0025] Figure 5 For this utility model Figure 3 The enlarged structural diagram at B in FIG.

[0026] Figure 6 This is a schematic diagram of the axonometric structure of the stirring mechanism in the utility model;

[0027] In the figure: 1. machine; 2. immersion tank; 21. liquid inlet; 22. liquid outlet; 3. main lifting plate; 31. air vent; 4. immersion mechanism; 41. basket; 411. support bar; 412. square guide slider; 413. No. 1 connecting block; 42. auxiliary lifting plate; 43. fixing rod; 44. C-type guide rail; 441. guide slide hole; 442. round hole; 443. limiter; 45. door panel; 451. No. 2 connecting block; 46. manual bolt; 5. vertical cylinder; 6. connecting frame; 7. vertical plate; 8. top plate; 9. threaded column; 10. servo motor; 11. guide column; 12. stirring mechanism; 121. drive motor; 122. rotating column; 123. stirring rod. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 6 The utility model provides the following technical solutions: an automatic discharging device for rapidly soaking sugar water, comprising a machine platform 1, a soaking pool 2 and a soaking mechanism 4, wherein a liquid inlet 21 and a liquid outlet 22 are respectively fixed at the top and bottom of the outer side surface of the soaking pool 2, and the soaking mechanism 4 comprises a basket 41, an auxiliary lifting plate 42, a fixing rod 43 and a C-shaped guide rail 44;

[0030] Depend on Figure 1 and Figure 2 As shown, the auxiliary lifting plate 42 is located directly above the soaking pool 2 and can move freely in the vertical direction. Two sets of fixing rods 43 are symmetrically fixed on the bottom surface of the auxiliary lifting plate 42. Two C-shaped guide rails 44 are symmetrically fixed on the two sets of fixing rods 43. One end of the basket 41 is open, and the basket 41 is installed between the two C-shaped guide rails 44 by pulling. A support bar 411 is fixed to the outer wall of the basket 41 and embedded in the C-shaped guide rail 44. Therefore, when in use, the basket 41 is first pulled out to a suitable position, and the fruit to be soaked in sugar is placed in the basket 41. Push the basket 41 back again, pump a proper amount of sugar water into the soaking pool 2 through the liquid inlet 21, then make the auxiliary lifting plate 42 drag the basket 41 down, make the basket 41 completely immersed in the sugar water, soak the fruit, after the soaking is completed, make the auxiliary lifting plate 42 drag the basket 41 up again, let it stand to let the sugar water on the surface of the fruit dry naturally or with the help of a fan, finally pull the basket 41 out to a suitable position, and take out the fruit; by arranging the basket 41 with one end open, the fruit can be completely immersed in the sugar water when soaking in sugar, thereby improving the efficiency of soaking in sugar.

[0031] It should be noted that the liquid inlet 21 and the liquid outlet 22 are both connected to a centrifugal pump when in use, for pumping in or out sugar water.

[0032] Depend on Figure 1-Figure 4 As shown, a guide slide hole 441 is opened on the C-shaped guide rail 44, a square guide slider 412 is fixed on the support bar 411 and embedded in the guide slide hole 441, and a round hole 442 is provided at the end of the guide slide hole 441. When the square guide slider 412 moves into the round hole 442, it rotates. When the basket 41 is pulled out to the maximum position, the square guide slider 412 moves into the round hole 442, and the basket 41 can be rotated downward to a tilted state, and the fruits inside naturally slide down and are automatically discharged without manual removal of the fruits.

[0033] Depend on Figure 1-Figure 4 As shown, a limit portion 443 inclined downward is provided on the bottom surface of the front end portion of the C-shaped guide rail 44 to limit the maximum range of downward rotation of the basket 41.

[0034] Depend on Figure 1 As shown, it also includes a main lifting plate 3 and a vertical cylinder 5. The main lifting plate 3 can move freely in the vertical direction. The vertical cylinder 5 is fixed on the main lifting plate 3, and the piston rod of the vertical cylinder 5 passes through the main lifting plate 3 and is fixedly connected to the auxiliary lifting plate 42. The vertical cylinder 5 drives the auxiliary lifting plate 42 to move in the vertical direction.

[0035] Depend on Figure 1 As shown, it also includes a connecting frame 6, a vertical plate 7, a top plate 8, a threaded column 9 and a servo motor 10. The connecting frame 6 is fixed on the main lifting plate 3, the vertical plate 7 is fixed on the machine platform 1, and the top plate 8 is fixed on the top of the vertical plate 7. The threaded column 9 is rotatably installed between the machine platform 1 and the top plate 8, and the threaded column 9 penetrates the connecting frame 6 and is connected to the connecting frame 6 by threaded screwing. The servo motor 10 is fixed on the top plate 8 to drive the threaded column 9 to rotate. The servo motor 10 is started to drive the threaded column 9 to rotate. Under the action of the threaded screwing, the main lifting plate 3 moves in the vertical direction.

[0036] Depend on Figure 1 As shown, a guide column 11 penetrating the connecting frame 6 is fixed between the machine platform 1 and the top plate 8 to guide the main lifting plate 3 and improve the stability of the main lifting plate 3 .

[0037] Depend on Figure 1 and Figure 6 As shown, a stirring mechanism 12 is installed in the soaking tank 2, and the stirring mechanism 12 includes a driving motor 121, a rotating column 122 and a stirring rod 123. The rotating column 122 is rotatably installed in the soaking tank 2, and the stirring rod 123 is fixed on the rotating column 122. The driving motor 121 is fixed to the bottom surface of the machine 1 to drive the rotating column 122 to rotate. The driving motor 121 is started to drive the rotating column 122 to rotate, and the sugar water is stirred by the stirring rod 123 to avoid sedimentation of the sugar water and ensure the density of the sugar water.

[0038] Depend on Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, it also includes a door panel 45 and a manual bolt 46. The door panel 45 is hinged at the open end of the basket 41, and a No. 2 connecting block 451 is fixed to the free end of the door panel 45. A No. 1 connecting block 413 is fixed to the basket 41. The manual bolt 46 penetrates the No. 2 connecting block 451 and is connected to the No. 1 connecting block 413 by screwing. When dipping in sugar, close the door panel 45 and tighten the manual bolt 46 to prevent the fruit from falling out of the basket 41.

[0039] Depend on Figure 1 As shown, a vent hole 31 is fixed at the top of the main lifting plate 3 for exhausting air to ensure that the pressure inside and outside the soaking pool 2 is always consistent.

[0040] Working principle and use process of the utility model: When using the automatic discharging device for rapid immersion of sugar water, first pull out the basket 41 to a suitable position, place the fruit to be soaked in sugar in the basket 41, then push the basket 41 back, pump a proper amount of sugar water into the soaking pool 2 through the liquid inlet 21, then start the servo motor 10 to drive the threaded column 9 to rotate, so that the main lifting plate 3 moves downward under the action of the thread rotation, and the auxiliary lifting plate 42 descends until the main lifting plate 3 covers the top of the soaking pool 2;

[0041] Then start the vertical cylinder 5 to make the auxiliary lifting plate 42 drag the basket 41 down, so that the basket 41 is completely immersed in the sugar water to soak the fruit. After the soaking is completed, the auxiliary lifting plate 42 drags the basket 41 up, and the sugar water on the surface of the fruit is left to dry naturally or with the help of a fan. Finally, the basket 41 is pulled out to a suitable position to take out the fruit.

[0042] During this time, the driving motor 121 can be started to drive the rotating column 122 to rotate, and the sugar water can be stirred by the stirring rod 123 to prevent the sugar water from settling and ensure the density of the sugar water;

[0043] The utility model provides a basket 41 with an opening at one end, so that the fruit can be completely immersed in the sugar water when being dipped in sugar, thereby improving the efficiency of the dip.

[0044] When discharging, when the basket 41 is pulled out to the maximum position, the square guide slider 412 moves into the round hole 442, and the basket 41 can be rotated downward to an inclined state, and the fruits inside naturally slide down, and the material is automatically discharged without manual removal of the fruits.

[0045] It should be noted that the vertical cylinder 5, servo motor 10 and drive motor 121 are all conventional commercially available equipment with built-in power switches. Technical personnel in this field can make routine selections according to usage requirements. Their working principles are common knowledge known to technical personnel in this field and have been fully disclosed by the prior art, so they will not be elaborated in this article.

[0046] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A device for automatically discharging sugar water for rapid soaking, comprising a machine platform (1), a soaking tank (2) and a soaking mechanism (4), wherein a liquid inlet (21) and a liquid outlet (22) are respectively fixed at the top and bottom of the outer side surface of the soaking tank (2), characterized in that: The soaking mechanism (4) comprises a basket (41), an auxiliary lifting plate (42), a fixing rod (43) and a C-shaped guide rail (44); The auxiliary lifting plate (42) is located directly above the soaking pool (2) and can move freely in the vertical direction. Two groups of fixing rods (43) are symmetrically fixed on the bottom surface of the auxiliary lifting plate (42). Two C-shaped guide rails (44) are symmetrically fixed on the two groups of fixing rods (43). One end of the basket (41) is open, and the basket (41) is installed between the two C-shaped guide rails (44) by pulling. A support bar (411) is fixed on the outer wall of the basket (41) and embedded in the C-shaped guide rail (44).

2. The automatic discharging device for rapidly soaking sugar water according to claim 1, characterized in that: A guide slide hole (441) is provided on the C-shaped guide rail (44), a square guide slider (412) is fixed on the support bar (411) and embedded in the guide slide hole (441), and a round hole (442) is provided at the end of the guide slide hole (441), and the square guide slider (412) rotates after moving into the round hole (442).

3. The automatic discharging device for rapidly soaking sugar water according to claim 1, characterized in that: The bottom surface of the front end of the C-shaped guide rail (44) is provided with a limiting portion (443) inclined downward.

4. The automatic discharging device for rapidly soaking sugar water according to claim 1, characterized in that: It also includes a main lifting plate (3) and a vertical cylinder (5), wherein the main lifting plate (3) can move freely in the vertical direction, the vertical cylinder (5) is fixed on the main lifting plate (3), and the piston rod of the vertical cylinder (5) passes through the main lifting plate (3) and is fixedly connected to the auxiliary lifting plate (42).

5. The automatic discharging device for rapidly soaking sugar water according to claim 4, characterized in that: It also includes a connecting frame (6), a vertical plate (7), a top plate (8), a threaded column (9) and a servo motor (10), wherein the connecting frame (6) is fixed on the main lifting plate (3), the vertical plate (7) is fixed on the machine platform (1), the top plate (8) is fixed on the top of the vertical plate (7), the threaded column (9) is rotatably installed between the machine platform (1) and the top plate (8), and the threaded column (9) passes through the connecting frame (6) and is connected to the connecting frame (6) by screwing, and the servo motor (10) is fixed on the top plate (8) to drive the threaded column (9) to rotate.

6. The automatic discharging device for rapidly soaking sugar water according to claim 5, characterized in that: A guide column (11) is fixed between the machine platform (1) and the top plate (8) and is arranged to penetrate the connecting frame (6).

7. The automatic discharging device for rapidly soaking sugar water according to claim 1, characterized in that: A stirring mechanism (12) is installed in the soaking tank (2), and the stirring mechanism (12) comprises a driving motor (121), a rotating column (122) and a stirring rod (123); the rotating column (122) is rotatably installed in the soaking tank (2), the stirring rod (123) is fixed on the rotating column (122), and the driving motor (121) is fixed on the bottom surface of the machine platform (1) to drive the rotating column (122) to rotate.

8. The automatic discharging device for rapidly soaking sugar water according to claim 1, characterized in that: The basket (41) further comprises a door panel (45) and a manual bolt (46), wherein the door panel (45) is hinged at the open end of the basket (41), and a No. 2 connecting block (451) is fixed at the free end of the door panel (45), and a No. 1 connecting block (413) is fixed on the basket (41), and the manual bolt (46) penetrates the No. 2 connecting block (451) and is connected to the No. 1 connecting block (413) by screwing.

9. The automatic discharging device for rapidly soaking sugar water according to claim 4, characterized in that: A ventilation hole (31) is fixed on the top end of the main lifting plate (3).