Paint spraying device of elevator accessory automatic coating production line
The painting device with stroke adjustment units and movable spray guns addresses the incomplete coverage of elevator accessory corners, achieving automated and efficient painting without manual intervention.
Patent Information
- Application Number
- CN202323448604.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-12-18
AI Technical Summary
Existing powder spraying devices for elevator accessories fail to adequately cover inner corners, requiring manual intervention and compromising worker safety and efficiency.
A painting device for automated production lines featuring stroke adjustment units with movable spray guns and hydraulic mechanisms to ensure complete coverage of both outer sides and inner corners of elevator accessories.
Enables full automation of the painting process, eliminating the need for manual repainting and protecting workers from potential harm while enhancing construction efficiency.
Smart Images

Figure CN222287649U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of elevator parts spraying equipment, and in particular relates to a spraying device for an automatic painting production line of elevator parts. Background Art
[0002] Powder spraying is the process of spraying powder coating onto the surface of a workpiece using a powder spraying device. Under the action of static electricity, the powder will be evenly adsorbed on the surface of the workpiece to form a powder coating. The powder coating is then baked at high temperature for leveling and solidification to become a final coating with different effects. The spraying effect of powder spraying is superior to that of the painting process in terms of mechanical strength, adhesion, corrosion resistance, and aging resistance. In the prior art, the spraying area of the accessories by the powder spraying device is incomplete and still requires manual additional spraying.
[0003] The document with the authorization announcement number CN219943347U discloses a steel component painting device, including a conveyor belt, a plurality of support frames are placed on the conveyor belt, and I-beams are also placed on the plurality of support frames. Spraying machine racks are installed on the frame structures on both sides of the conveyor belt, and a first guide rail is horizontally arranged in the spraying machine rack. A first electric slide is installed on the first guide rail, and a first spray gun is arranged at the bottom of the first electric slide. The device moves the first electric slide left and right on the first guide rail, so that the first spray gun below can spray the top of the I-beam in detail, and the second electric slide slides up and down on the second guide rail, and cooperates with the forward and reverse motor to rotate the rotating shaft, so as to adjust the spraying direction of the second spray gun installed on the rotating shaft, and then the I-beam can be sprayed.
[0004] However, the device still has the following problems: the appearance of elevator accessories is more complicated than that of I-shaped parts, especially the spray gun that moves left and right cannot cover the inner corners of the accessories. Utility Model Content
[0005] In view of the above-mentioned problems, the purpose of the utility model is to provide a paint spraying device for an automated painting production line for elevator accessories. Through the setting of a stroke adjustment unit, not only can the outer side of the accessory be fully sprayed, but also the inner wall corners of the accessory can be sprayed by fine adjustment to form a unit. There is no need for manual repainting, which not only improves construction efficiency but also avoids damage to the workers' bodies.
[0006] In order to achieve the above purpose, the technical solution of the utility model is as follows:
[0007] A painting device for an automated painting production line for elevator parts comprises a spray box, a hoisting part is provided on the top of the spray box, at least two stroke adjustment units are provided on two inner walls of the spray box that are arranged opposite to each other, and each stroke adjustment unit is provided with a movable spray gun; the stroke adjustment unit comprises a vertical stroke frame arranged parallel to the inner wall of the spray box, a steering stroke frame arranged on the vertical stroke frame, a spray gun fixing frame slidably connected to the steering stroke frame, and a one-way hydraulic rod whose fixed end is hinged to the vertical stroke frame and whose output end is connected to the spray gun fixing frame.
[0008] As a further preferred embodiment of the present invention, the steering travel frame includes a plate body and a travel track arranged on the plate body; the spray gun fixing frame includes a frame body, a sliding block arranged on the frame body and sliding in the travel track, and a connecting block arranged on the frame body and used for being hinged to the output end of the one-way hydraulic rod.
[0009] As a further preferred embodiment of the present invention, the travel track includes a vertical slide groove, a transverse slide groove arranged at the end of the vertical slide groove and perpendicular to the vertical slide groove, and a turning groove opened at the rear end of the connection between the vertical slide groove and the transverse slide groove; the angle between the turning groove and the transverse slide groove is α, the angle between the turning groove and the extension line of the one-way hydraulic rod is β, the range of the angle α is 120°~150°; the range of the angle β is 30°~90°.
[0010] As a further preferred embodiment of the present invention, there are two steering travel frames which are arranged relatively parallel to each other, and the spray gun fixing frame is installed between the two steering travel frames.
[0011] As a further preferred embodiment of the present invention, the frame includes a vertical plate, an extension plate provided at an end of the vertical plate and perpendicular to the vertical plate, and a mounting plate provided on the extension plate.
[0012] As a further preferred embodiment of the present invention, the mounting plate is provided with a plurality of fixing holes for fixing the movable spray guns.
[0013] As a further preferred embodiment of the present invention, a wire harness hole is provided on the extension plate.
[0014] As a further preferred embodiment of the present invention, the stroke adjustment unit further includes a support frame arranged on the side wall of the spray box, and a cylinder arranged on the support frame and used for driving the vertical stroke frame to move.
[0015] As a further preferred embodiment of the present invention, a vertical groove is provided on the side wall of the spray box, the support frame is provided on the outside of the spray box, and a connecting frame passing through the vertical groove and used for connecting to the cylinder output end is provided on the vertical travel frame.
[0016] As a further preferred embodiment of the present invention, a fixed spray gun is arranged on the top wall of the spray box. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Attached Figure 1 It is a structural schematic diagram of the utility model.
[0018] Attached Figure 2 It is a structural schematic diagram of the stroke adjustment unit of the utility model.
[0019] Attached Figure 3 It is a three-dimensional structural schematic diagram of the stroke adjustment unit of the utility model.
[0020] Attached Figure 4 It is a working schematic diagram of the stroke adjustment unit of the utility model.
[0021] Description of the drawings: spray box 1, stroke adjustment unit 2;
[0022] Vertical slot 11, fixed spray gun 12;
[0023] Vertical travel frame 201, steering travel frame 202, spray gun fixing frame 203, one-way hydraulic rod 204, support frame 205, cylinder 206, connecting frame 207;
[0024] Plate body 202a, travel track 202b;
[0025] Vertical slide 202b1, horizontal slide 202b2, turning groove 202b3;
[0026] Frame 203a, sliding block 203b, connecting block 203c;
[0027] Vertical plate 203a1, extension plate 203a2, mounting plate 203a3, fixing hole 203a4, harness hole 203a5. DETAILED DESCRIPTION
[0028] In the description of the present utility model, it should be understood that the terms "upper", "lower", "inside", "outside", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the utility model product is usually placed when in use, or are directions or positional relationships that are usually understood by those skilled in the art. These directions or positional relationships are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present utility model.
[0029] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms such as "setting" and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection: it can be a mechanical connection or an electrical connection: it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] The present embodiment provides a painting device for an automated painting production line for elevator parts, comprising a spray box 1, a hanging part is provided on the top of the spray box 1, and at least two stroke adjustment units 2 are provided on two inner walls of the spray box 1 that are arranged opposite to each other.
[0031] In this embodiment, each stroke adjustment unit 2 is provided with a movable spray gun; the stroke adjustment unit 2 comprises a vertical stroke frame 201 arranged parallel to the inner wall of the spray box 1, a steering stroke frame 202 arranged on the vertical stroke frame 201, a spray gun fixing frame 203 slidably connected to the steering stroke frame 202, and a one-way hydraulic rod 204 whose fixed end is hinged to the vertical stroke frame 201 and whose output end is connected to the spray gun fixing frame 203. Preferably, the number of the steering stroke frames 202 is two and they are relatively parallel, and the spray gun fixing frame 203 is installed between the two steering stroke frames 202. The structure of the one-way hydraulic cylinder 204 refers to the prior art, so it will not be repeated.
[0032] As a further preference of this embodiment, the steering travel frame 202 includes a plate body 202a and a travel track 202b arranged on the plate body 202a; the spray gun fixing frame 203 includes a frame body 203a, a sliding block 203b arranged on the frame body 203a and sliding in the travel track 202b, and a connecting block 203c arranged on the frame body 203a and used to be hinged to the output end of the one-way hydraulic rod 204.
[0033] It is worth noting that the two plates 202a are arranged in parallel, and the projections of the two travel rails 202b completely overlap; the frame 203a is located in the middle of the two plates 202a but is not in pressure contact with the surfaces of the two plates 202a, and the sliding blocks 203b are arranged on both sides of the frame 203a and are respectively engaged and connected with the two travel rails 202b at both ends; the connecting block 203c can be arranged on one side of the frame 203a or on both sides of the frame 203a, and it is located on the same vertical line as the sliding block 203b; in addition, the connecting block 203c also protrudes from the outer surface of the plate 202a, and is used to connect with the output end of the one-way hydraulic rod 204.
[0034] As a further preference of this embodiment, the shape of the plate body 202a is preferably similar to the trajectory of the travel track 202b, which not only reduces the dead weight of the plate body 202a but also avoids interference with the movement of the frame body 203a.
[0035] As a further preferred embodiment of the present invention, the travel track 202b includes a vertical slide groove 202b1, a horizontal slide groove 202b2 disposed at the end of the vertical slide groove 202b1 and perpendicular to the vertical slide groove 202b1, and a steering groove 202b3 disposed at the rear end of the connection between the vertical slide groove 202b1 and the horizontal slide groove 202b2; the included angle between the steering groove 202b3 and the horizontal slide groove 202b2 is α, the included angle between the steering groove 202b3 and the extension line of the one-way hydraulic rod 204 is β, the range of the included angle α is 120°~150°; the range of the included angle β is 30°~90°. The sliding block 203b is preferably a round block to facilitate rapid rotation.
[0036] As a further preferred embodiment of the present invention, the frame 203a includes a vertical plate 203a1, an extension plate 203a2 disposed at the end of the vertical plate 203a1 and perpendicular to the vertical plate 203a1, and a mounting plate 203a3 disposed on the extension plate 203a2. The mounting plate 203a3 is provided with a plurality of fixing holes 203a4 for fixing the movable spray gun; and the extension plate 203a2 is provided with a harness hole 203a5.
[0037] As a further preferred embodiment of this embodiment, the stroke adjustment unit 2 further includes a support frame 205 arranged on the side wall of the spray box 1, and a cylinder 206 arranged on the support frame 205 and used for driving the vertical stroke frame 201 to move.
[0038] As a further preference of this embodiment, a vertical groove 11 is provided on the side wall of the spray box 1, the support frame 205 is provided on the outside of the spray box 1, and a connecting frame 207 is provided on the vertical travel frame 201, which passes through the vertical groove 11 and is used to be connected to the output end of the cylinder 206.
[0039] As a further preferred embodiment of this embodiment, a fixed spray gun 12 is provided on the top wall of the spray box 1 .
[0040] It can be understood that the fixed spray gun 12 and the movable spray gun are both commonly used spray guns in the art, which are connected to the external powder supply center through the vertical slot 11 through a pipeline, and the control center for controlling the spray gun is located outside the spray box 1. The spray gun, pipeline, control center and other structures are all existing technologies, so they are not repeated. In this embodiment, the pipeline located in the spray box 1 is further fixed by passing through the beam hole 203a5, and the spray gun head is fixed through the fixing hole 203a4.
[0041] The workflow of this embodiment includes two modes: spraying the surface of the accessory and spraying the inner corner of the accessory. The working principle of the accessory surface spraying mode is as follows: the hoisting part hangs the elevator accessory to be sprayed between the two stroke adjustment units, and at the same time opens the movable spray gun on the stroke adjustment unit and the fixed spray gun on the inner top wall, and starts the cylinder to drive the movable spray gun to reciprocate in the vertical direction; the movable spray gun and the fixed spray gun complete the spraying of the accessory surface. The working principle of spraying the inner corner of the accessory is as follows: start the cylinder to drive the movable spray gun to move in the vertical direction until the corner of the accessory, and then start the one-way hydraulic rod to drive the spray gun fixing frame to move along the steering stroke frame. At this time, the spray gun fixing frame first rises along the vertical slide groove to make the movable spray gun spray one side of the corner. When the sliding block moves into the steering groove, the sliding block is driven by the one-way hydraulic rod to squeeze the steering groove, and reacts to the sliding block to make the sliding block rotate along the trajectory of the steering groove, thereby driving the spray gun fixing frame to flip over. When the sliding block rotates 90°, the spray gun fixing frame flips over, and because the hydraulic drive rod has a component force that pushes the sliding block to move toward the horizontal slide groove, the sliding block finally enters the horizontal slide groove and drives the spray gun fixing frame to move horizontally along the horizontal slide groove, thereby making the movable spray gun spray the other side of the corner, and finally completing the spraying of the inner corner of the accessory.
[0042] Compared with the prior art, the paint spraying device provided in this embodiment has the following advantages: through the setting of the stroke adjustment unit, not only can the outer side of the accessory be fully sprayed, but also the inner wall corners of the accessory can be sprayed by fine adjustment to form a unit, without the need for manual repainting, which not only improves the construction efficiency but also avoids damage to the workers' bodies.
[0043] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A painting device for an automated painting production line for elevator parts, comprising a painting box (1), wherein a hanging part is provided on the top of the painting box (1), characterized in that: At least two stroke adjustment units (2) are arranged on two inner walls of the spray box (1) that are arranged opposite to each other, and each stroke adjustment unit (2) is provided with a movable spray gun; the stroke adjustment unit (2) comprises a vertical stroke frame (201) arranged parallel to the inner wall of the spray box (1), a steering stroke frame (202) arranged on the vertical stroke frame (201), a spray gun fixing frame (203) slidably connected to the steering stroke frame (202), and a one-way hydraulic rod (204) whose fixed end is hinged to the vertical stroke frame (201) and whose output end is connected to the spray gun fixing frame (203).
2. The paint spraying device of the automatic painting production line of elevator parts according to claim 1 is characterized in that: The steering travel frame (202) comprises a plate body (202a) and a travel track (202b) arranged on the plate body (202a); the spray gun fixing frame (203) comprises a frame body (203a), a sliding block (203b) arranged on the frame body (203a) and sliding in the travel track (202b), and a connecting block (203c) arranged on the frame body (203a) and used for being hinged to the output end of the one-way hydraulic rod (204).
3. The paint spraying device of the automatic painting production line of elevator parts according to claim 2 is characterized in that: The travel track (202b) comprises a vertical slide groove (202b1), a transverse slide groove (202b2) arranged at the end of the vertical slide groove (202b1) and perpendicular to the vertical slide groove (202b1), and a steering groove (202b3) opened at the rear end of the connection between the vertical slide groove (202b1) and the transverse slide groove (202b2); the included angle between the steering groove (202b3) and the transverse slide groove (202b2) is α, the included angle between the steering groove (202b3) and the extension line of the one-way hydraulic rod (204) is β, the range of the included angle α is 120°~150°; the range of the included angle β is 30°~90°.
4. The paint spraying device of the automatic painting production line for elevator parts according to claim 2 is characterized in that: The number of the steering travel frames (202) is two and they are arranged relatively parallel, and the spray gun fixing frame (203) is installed between the two steering travel frames (202).
5. A paint spraying device for an automated painting production line for elevator parts according to any one of claims 2 or 4, characterized in that: The frame (203a) comprises a vertical plate (203a1), an extension plate (203a2) arranged at the end of the vertical plate (203a1) and perpendicular to the vertical plate (203a1), and a mounting plate (203a3) arranged on the extension plate (203a2).
6. The paint spraying device of the automatic painting production line for elevator parts according to claim 5 is characterized in that: The mounting plate (203a3) is provided with a plurality of fixing holes (203a4) for fixing the movable spray guns.
7. The paint spraying device of the automatic painting production line for elevator parts according to claim 5 is characterized in that: The extension plate (203a2) is provided with a wire harness hole (203a5).
8. The paint spraying device of the automatic painting production line for elevator parts according to claim 1 is characterized in that: The stroke adjustment unit (2) further comprises a support frame (205) arranged on the side wall of the spray box (1), and a cylinder (206) arranged on the support frame (205) and used for driving the vertical stroke frame (201) to move.
9. The paint spraying device of the automatic painting production line for elevator parts according to claim 8 is characterized in that: A vertical groove (11) is provided on the side wall of the spray box (1), the support frame (205) is arranged outside the spray box (1), and a connecting frame (207) is provided on the vertical travel frame (201) and passes through the vertical groove (11) and is used to be connected to the output end of the cylinder (206).
10. The paint spraying device of the automatic painting production line of elevator parts according to claim 1 is characterized in that: A fixed spray gun (12) is arranged on the inner top wall of the spray box (1).
