Ultrasonic automatic cleaning machine

By using Z-axis translation assembly and X-axis translation slide platform in an ultrasonic automatic cleaning machine, the problem of falling during the transfer of the soaking basket is solved, and cleaning is achieved through the cooperation of the filter and the storage tube. The separation and collection of liquid and impurities improves the stability and efficiency of the cleaning process.

CN222288140UActive Publication Date: 2025-01-03TAIZHOU JIAYU MACHINERY CO LTD
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Patent Information

Application Number
CN202420729645.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-01-03
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

In existing ultrasonic cleaning machines, the soaking basket is prone to shake during the transfer process and may fall, resulting in unstable during the cleaning process.

Method used

An ultrasonic automatic cleaning machine is designed, using Z-axis translation assembly and X-axis translation slide platform. Through the sliding block and clamping structure on the fixed seat, the top crossbar of the soaking basket is controlled to enter the first slot, clamp and Limit its movement, reduce the probability of drop, and achieve separation and collection of cleaning liquid and impurities through the cooperation of the filter and the container.

Benefits of technology

It effectively reduces the probability of falling during the transfer of the soaking basket, ensures the cleanliness of the cleaning liquid, and facilitates the replacement of cleaning liquid and the collection of impurities.

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Abstract

The ultrasonic automatic cleaning machine comprises a machine body and a soaking basket, an inlet and an outlet are formed in the two sides of the machine body, placing platforms used for placing the soaking basket are arranged in the inlet and the outlet, and a cleaning pool and an X-axis translation sliding table are further arranged in the machine body; the two placing platforms and the cleaning pool are all located below the X-axis translation sliding table, an ultrasonic generator is arranged in the cleaning pool, a Z-axis translation assembly is arranged on the X-axis translation sliding table, a fixing seat is arranged at the bottom of the Z-axis translation assembly, two sliding blocks are slidably connected to the fixing seat in the X-axis direction, and the two sliding blocks are arranged on the X-axis translation sliding table. The fixing base is further provided with a control assembly used for controlling the two sliding blocks to move, the ends of the two sliding blocks are each provided with a fixing block, the four fixing blocks are arranged in a pairwise opposite mode, and the faces, close to each other, of the four fixing blocks are each provided with a first open groove in the X-axis direction. The conveying device can reduce the falling probability of the soaking baskets in the conveying process.
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Description

Technical Field

[0001] The utility model relates to the field of cleaning machines, in particular to an ultrasonic automatic cleaning machine. Background Art

[0002] The Chinese patent with announcement number CN220295374U discloses an ultrasonic cleaning machine including a noise reduction room, wherein an inlet and an outlet are respectively arranged on the surface of the noise reduction room, conveyor belts are installed in the inlet and outlet of the noise reduction room, a waiting mechanism is installed between the conveyor belts, a body is installed inside the noise reduction room, the inlet and outlet of the noise reduction room are respectively located at two ends of the body, a cleaning box is installed inside the body, and ultrasonic generators are respectively installed at the bottom of the inner wall of the body.

[0003] When the cleaning machine is in use, the worker puts the soaking basket with parts into the inlet, and then the waiting mechanism moves so that the four hooks at the bottom hook the two side bars of the soaking basket, thereby lifting the soaking basket and transferring it to the cleaning liquid in the cleaning pool, and cooperating with the ultrasonic generator to clean the parts in the soaking basket. However, the connection between the soaking basket and the hook is stable, and the soaking basket will shake during transportation, so the soaking basket may fall off the hook during transportation by the waiting mechanism. Utility Model Content

[0004] The present application provides an ultrasonic automatic cleaning machine, which can reduce the probability of a soaking basket falling during the transmission process.

[0005] The ultrasonic automatic cleaning machine provided in this application adopts the following technical solution:

[0006] An ultrasonic automatic cleaning machine comprises a body and a soaking basket, wherein an inlet and an outlet are provided on both sides of the body, and a placing platform for placing the soaking basket is provided in the inlet and the outlet, a cleaning tank and an X-axis translation slide are also provided in the body, the two placing platforms and the cleaning tank are both located below the X-axis translation slide, an ultrasonic generator is provided in the cleaning tank, a Z-axis translation assembly is provided on the X-axis translation slide, a fixed seat is provided at the bottom of the Z-axis translation assembly, two sliding blocks are connected to the fixed seat for sliding along the X-axis direction, a control assembly for controlling the movement of the two sliding blocks is also provided on the fixed seat, fixed blocks are provided at the ends of the two sliding blocks, four fixed blocks are arranged opposite to each other in pairs, and a first slot is provided on one side of the four fixed blocks close to each other along the X-axis direction, and in an initial state, the distance between the two relatively arranged fixed blocks is greater than the distance between the two cross bars at the top of the soaking basket.

[0007] By adopting the above technical solution, when the machine is not started, the four fixed blocks are located above the placement platform at the entrance. When the collar parts need to be cleaned, the worker first places the soaking basket containing the parts on the placement platform at the entrance and makes the soaking basket located below the fixed seat. Then the Z-axis translation assembly starts to drive the four fixed blocks to move downward so that the first slots on the four fixed blocks are respectively opposite to the crossbars at the top of the soaking basket, and then the control assembly controls the two sliding blocks to move closer to each other, and the four fixed blocks and the two clamps all move toward the soaking basket, and finally the two ends of the two crossbars at the top of the soaking basket are in conflict with the inner bottom wall of the first slot on the same side, thereby limiting the movement of the soaking basket, thereby reducing the probability of the soaking basket falling during the transmission process. After the two clamps clamp the soaking basket, the Z-axis translation assembly is reset so that the four fixed blocks lift the soaking basket, and then the X-axis translation slide is started to drive the soaking basket to move horizontally to the top of the cleaning pool, and then the Z-axis translation assembly is started to make the soaking basket move downward and soak in the cleaning liquid, and then the ultrasonic generator is started to make the cleaning liquid clean the collar parts. After the parts are cleaned, the immersion basket will be placed on the placement platform at the exit under the control of the Z-axis translation assembly and the X-axis sliding platform, and then the control assembly controls the two sliding blocks to move away from each other, so that the cross bar of the immersion basket is disengaged from the four first slots, and then the Z-axis translation assembly and the sliding platform jointly control the movement of the four fixed blocks and the two splints to reset to the initial position.

[0008] Preferably, the control component includes a screw rod rotatably connected to the bottom of the fixed seat and a motor for driving the screw rod to rotate, the screw rod is provided with two threaded sections with opposite thread directions, the two sliding blocks are respectively threadedly connected to the two threaded sections, and the axis of the screw rod is parallel to the X-axis.

[0009] By adopting the above technical solution, the forward and reverse rotation of the lead screw is controlled by controlling the forward and reverse rotation of the motor, thereby controlling the two sliding blocks to move away from or closer to each other.

[0010] Preferably, two of the sliding blocks are provided with clamping plates, and the two clamping plates are respectively located on both sides of the four fixed blocks. When the cross bar of the soaking basket is located in the first slot and conflicts with the bottom wall of the first slot, the two clamping plates are respectively located on both sides of the soaking basket and clamp the soaking basket.

[0011] By adopting the above technical solution, the arrangement of the two clamping plates can reduce the shaking of the soaking basket during movement, and further reduce the probability of the soaking basket falling during transportation.

[0012] Preferably, guiding slopes are provided on the upper and lower side walls of the notches of the four first slots, and the distance between two guiding slopes gradually decreases from the side close to the first slot notch to the side far away from the first slot notch.

[0013] By adopting the above technical solution, it is convenient for the cross bar at the top of the soaking basket to enter the first open groove.

[0014] Preferably, there are several cleaning pools, the bottoms of several of the cleaning pools are recessed downward to form drainage areas, drainage pipes are provided at the lowest points of several of the drainage areas, drain valves are provided in the middle of several of the drainage pipes, and filters are provided in the bottom pipe openings.

[0015] By adopting the above technical solution, the collar parts are cleaned one by one in the cleaning tank, thereby ensuring the cleanliness of the collar parts. The setting of the drainage area enables the old cleaning liquid and impurities to be smoothly discharged through the drainage pipe when the cleaning liquid in the cleaning tank is replaced, thereby reducing the impurities remaining in the cleaning tank.

[0016] Preferably, a mounting cover is threadedly connected in the bottom pipe openings of the plurality of drainage pipes, a through groove is provided on the mounting cover, and the filter screen is arranged in the through groove.

[0017] By adopting the above technical solution, when the cleaning liquid needs to be replaced, the drain valve on the drain pipe is opened, so that the cleaning liquid is discharged from the drain pipe from the through groove, and the impurities in the cleaning liquid are blocked by the filter at the bottom pipe opening of the drain pipe. After the cleaning liquid is drained, the impurities can be cleaned and collected separately by removing the installation cover.

[0018] Preferably, the filter screen is conical, and the diameter of the filter screen decreases from the side close to the through groove to the side away from the through groove, and the end of the filter screen with a smaller volume extends into the drain pipe.

[0019] By adopting the above technical solution, it is possible to prevent the accumulation of impurities on the filter net, which would cause the drainage efficiency of the drainage pipe to slow down.

[0020] Preferably, a receiving tube is provided on the top of the mounting cover, the filter screen is located in the receiving tube, and a receiving cavity for receiving impurities is formed between the receiving tube and the filter screen. When the mounting cover is threadedly connected in the drain pipe, the outer wall of the receiving tube fits with the inner wall of the drain pipe.

[0021] By adopting the above technical solution, when the cleaning liquid is discharged, the impurities will be retained in the accommodating cavity, so that when the mounting cover is removed from the drain pipe, the impurities will not fall off the mounting cover, which facilitates the collection of the impurities.

[0022] The technical effects of this utility model are mainly reflected in the following aspects:

[0023] 1. The utility model controls the forward and reverse rotation of the screw rod by controlling the forward and reverse rotation of the motor, thereby controlling the two sliding blocks to move away from or approach each other, thereby achieving the effect of controlling the four fixed blocks;

[0024] 2. The utility model provides a splint to reduce the shaking of the soaking basket during movement, further reducing the probability of the soaking basket falling during the transmission process;

[0025] 3. The utility model separates the cleaning liquid from the impurities and collects the impurities by cooperating with the filter screen and the containing tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the soaking basket clamped by two clamping plates of the present application.

[0027] Figure 2 yes Figure 1 Cross-sectional view of the cleaning tank along line AA.

[0028] Figure 3 yes Figure 1 Schematic diagram of the structure of the fixed seat, sliding block and other components.

[0029] Figure numerals: 1. body; 11. inlet; 12. outlet; 13. cleaning tank; 14. X-axis translation slide; 15. Z-axis translation assembly; 16. fixed seat; 17. sliding block; 18. splint; 2. immersion basket; 3. fixed block; 31. first slot; 32. guide ramp; 4. control assembly; 41. screw rod; 42. motor; 5. drain pipe; 6. drain valve; 7. filter screen; 8. installation cover; 81. through slot; 82. accommodating tube; 9. accommodating chamber; 10. ultrasonic generator. DETAILED DESCRIPTION

[0030] The present application is further described in detail below in conjunction with the accompanying drawings to make the technical solution of the present application easier to understand and grasp.

[0031] The embodiment of the present application discloses an ultrasonic automatic cleaning machine.

[0032] Reference Figure 1 and Figure 2 The present embodiment is an ultrasonic automatic cleaning machine, comprising a machine body 1 and a soaking basket 2 for placing the parts to be cleaned. An inlet 11 and an outlet 12 are provided on both sides of the machine body 1. The inlet 11 and the outlet 12 are provided with a placement platform for placing the soaking basket 2. Three cleaning pools 13 are also installed in the machine body 1, and an ultrasonic generator 10 is installed in each clean water pool. The bottom walls of the three cleaning pools 13 are all recessed downward to form a drainage area. The lowest points of the three drainage areas are fixedly connected to drainage pipes 5. The middle parts of the three drainage pipes 5 are all provided with drainage valves 6 that can control whether the drainage pipes 5 are connected.

[0033] Reference Figure 1 and Figure 3The bottom pipe openings of the three drainage pipes 5 are all threadedly connected to the mounting caps 8, and the bottoms of the three mounting caps 8 extend out of the corresponding drainage pipes 5. The top surfaces of the three mounting caps 8 are all provided with through grooves 81 along the Z axis, and the three through grooves 81 are respectively connected to the internal drainage spaces of the three drainage pipes 5. The three through grooves 81 are all fixedly connected with conical filter screens 7, and the diameters of the three filter screens 7 decrease from the side close to the corresponding through groove 81 to the side away from the corresponding through groove 81, and the top end of the filter screen 7 with a smaller volume extends into the drainage pipe 5.

[0034] Reference Figure 1 and Figure 2 The tops of the three mounting covers 8 are fixedly connected with a receiving tube 82, one end of the filter screen 7 extending into the drain pipe 5 is located in the receiving tube 82, and a receiving cavity 9 for receiving impurities is formed between the receiving tube 82 and the filter screen 7. When the mounting cover 8 is threadedly connected in the drain pipe 5, the outer wall of the receiving tube 82 fits with the inner wall of the drain pipe 5.

[0035] Reference Figure 1 and Figure 3 The top of the machine body 1 is also fixedly connected with an X-axis translation slide 14, and the three cleaning pools 13 and the two placement platforms are all below the X-axis translation slide 14. The X-axis translation slide 14 is fixedly connected with a Z-axis translation assembly 15, and the Z-axis translation assembly 15 includes two guide shafts slidably connected to the X-axis translation slide 14 along the Z-axis direction and a cylinder fixedly connected to the X-axis translation slide 14, and the bottoms of the two guide shafts are fixedly connected with a fixed seat 16, and the output shaft of the cylinder is fixedly connected to the fixed seat 16.

[0036] Reference Figure 1 and Figure 3 Two slide rails are installed on the bottom surface of the fixed seat 16 along the X-axis direction, and two sliders are slidably connected to each slide rail. A sliding block 17 is fixedly connected to the bottom of the two sliders on the same side.

[0037] Reference Figure 1 and Figure 3 The two side ends of the two sliding blocks 17 are fixedly connected with fixed blocks 3, and the four fixed blocks 3 are arranged opposite to each other in pairs. The four fixed blocks 3 are provided with first slots 31 along the X-axis direction on the surfaces close to each other, and guiding slopes 32 are provided on the upper and lower side walls of the slots of the four first slots 31, and the distance between the two guiding slopes 32 gradually decreases from the side close to the slot of the first slot 31 to the side away from the slot of the first slot 31.

[0038] Reference Figure 1 and Figure 3The fixed seat 16 is also provided with a control assembly 4 for controlling the movement of the two sliding blocks 17. The control assembly 4 includes a screw rod 41 rotatably connected to the bottom of the fixed seat 16 and a motor 42 for driving the screw rod 41 to rotate. The motor 42 is fixedly connected to the fixed seat 16, and the output shaft of the motor 42 is coaxially fixedly connected to the screw rod 41. The screw rod 41 is provided with two threaded sections with opposite thread directions. The two sliding blocks 17 are respectively threadedly connected to the two threaded sections. The axis of the screw rod 41 is parallel to the X-axis.

[0039] Reference Figure 1 and Figure 3 , a clamping plate 18 is fixedly connected to the bottom of the two sliding blocks 17, and the two clamping plates 18 are respectively located on both sides of the four fixed blocks 3. In the initial state, the distance between the two fixed blocks 3 arranged opposite to each other is greater than the distance between the two cross bars at the top of the soaking basket 2. When the cross bar of the soaking basket 2 is located in the first slot 31 and conflicts with the bottom wall of the first slot 31, the two baffles are respectively located on both sides of the soaking basket 2 and clamp the soaking basket 2.

[0040] Reference Figure 1 and Figure 3 , the specific cleaning process of this application is as follows:

[0041] When the machine is not started, the four fixed blocks 3 are located above the placement platform at the entrance 11. When the collar parts need to be cleaned, the worker first places the soaking basket 2 containing the parts on the placement platform at the entrance 11 and makes the soaking basket 2 located below the fixed seat 16. Then the Z-axis translation assembly 15 starts to drive the four fixed blocks 3 to move downward so that the first slots 31 on the four fixed blocks 3 are respectively opposite to the crossbars at the top of the soaking basket 2. Then the motor 42 rotates forward to drive the screw 41 to rotate forward, so that the two sliding blocks 17 move closer to each other and drive the four fixed blocks 3 and the two clamps 18 to move toward the soaking basket 2, and finally the two ends of the two crossbars at the top of the soaking basket 2 are in conflict with the inner bottom wall of the first slot 31 on the same side, and at the same time, the two clamps 18 clamp the soaking basket 2, thereby limiting the movement of the soaking basket 2, thereby reducing the probability of the soaking basket 2 falling during the transmission process.

[0042] After the two clamps 18 clamp the soaking basket 2, the Z-axis translation assembly 15 is reset to make the four fixed blocks 3 lift the soaking basket 2, and then the X-axis translation slide 14 is started to drive the soaking basket 2 to move horizontally to the top of the cleaning tank 13, and then the Z-axis translation assembly 15 is started to make the soaking basket 2 move downward and soak in the cleaning liquid, and then the ultrasonic generator 10 is started to make the cleaning liquid clean the collar parts. Then, each cleaning tank 13 is cleaned once.

[0043] When the parts cleaning is completed, under the control of the Z-axis translation assembly 15 and the X-axis sliding platform, the immersion basket 2 will be placed on the placement platform of the outlet 12, and then the motor 42 will reverse to drive the screw 41 to reverse, so that the two sliding blocks 17 move away from each other, so that the cross bar of the immersion basket 2 is disengaged from the four first slots 31 and the two clamps 18 no longer clamp the immersion basket 2, and then the Z-axis translation assembly 15 and the sliding platform jointly control the four fixed blocks 3 and the two clamps 18 to move and reset to the initial position to prepare for the cleaning of the next group of parts.

[0044] After a certain amount of parts have been cleaned, the cleaning liquid needs to be replaced. Before replacing the cleaning liquid, open the drain valve 6 on the drain pipe 5 so that the cleaning liquid can be discharged from the drain pipe 5 through the through groove 81, and the impurities in the cleaning liquid will be blocked by the filter screen 7 in the receiving chamber 9. When the cleaning liquid is drained, the installation cover 8 can be rotated and removed from the drain pipe 5 and the impurities in the receiving chamber 9 can be poured out for collection and treatment.

[0045] Of course, the above are only typical examples of the present application. In addition, the present application may have many other specific implementation methods. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present application.

Claims

1. An ultrasonic automatic cleaning machine, comprising a machine body (1) and a soaking basket (2), wherein the machine body (1) is provided with an inlet (11) and an outlet (12) on both sides, wherein the inlet (11) and the outlet (12) are both provided with a placement platform for placing the soaking basket (2), wherein the machine body (1) is also provided with a cleaning pool (13) and an X-axis translation slide (14), wherein the two placement platforms and the cleaning pool (13) are both located below the X-axis translation slide (14), wherein an ultrasonic generator (10) is provided in the cleaning pool (13), and wherein: The X-axis translation slide (14) is provided with a Z-axis translation assembly (15), the bottom of the Z-axis translation assembly (15) is provided with a fixed seat (16), the fixed seat (16) is slidably connected with two sliding blocks (17) along the X-axis direction, the fixed seat (16) is also provided with a control assembly (4) for controlling the movement of the two sliding blocks (17), the ends of the two sliding blocks (17) are provided with fixed blocks (3), the four fixed blocks (3) are arranged opposite to each other in pairs, and the surfaces of the four fixed blocks (3) close to each other are provided with first slots (31) along the X-axis direction, and in an initial state, the distance between the two fixed blocks (3) arranged opposite to each other is greater than the distance between the two cross bars at the top of the immersion basket (2).

2. The ultrasonic automatic cleaning machine according to claim 1, characterized in that: The control assembly (4) comprises a screw rod (41) rotatably connected to the bottom of the fixing seat (16) and a motor (42) for driving the screw rod (41) to rotate. The screw rod (41) is provided with two threaded sections with opposite thread directions. The two sliding blocks (17) are respectively threadedly connected to the two threaded sections. The axis of the screw rod (41) is parallel to the X-axis.

3. The ultrasonic automatic cleaning machine according to claim 2, characterized in that: The two sliding blocks (17) are each provided with a clamping plate (18), and the two clamping plates (18) are respectively located on both sides of the four fixed blocks (3). When the cross bar of the soaking basket (2) is located in the first slot (31) and contacts the bottom wall of the first slot (31), the two clamping plates are respectively located on both sides of the soaking basket (2) and clamp the soaking basket (2).

4. The ultrasonic automatic cleaning machine according to claim 3, characterized in that: Guide slopes (32) are provided on the upper and lower side walls of the slot openings of the four first slots (31), and the distance between the two guide slopes (32) gradually decreases from the side close to the slot opening of the first slot (31) to the side far from the slot opening of the first slot (31).

5. The ultrasonic automatic cleaning machine according to claim 1, characterized in that: There are a plurality of cleaning pools (13), the bottoms of the plurality of cleaning pools (13) are sunken downward to form a drainage area, the lowest points of the plurality of drainage areas are provided with drainage pipes (5), the middle parts of the plurality of drainage pipes (5) are provided with drainage valves (6), and the bottom pipe openings are provided with filter screens (7).

6. The ultrasonic automatic cleaning machine according to claim 5, characterized in that: A mounting cover (8) is threadedly connected to the bottom pipe openings of the plurality of liquid discharge pipes (5), a through groove (81) is provided on the mounting cover (8), and the filter screen (7) is arranged in the through groove (81).

7. The ultrasonic automatic cleaning machine according to claim 6, characterized in that: The filter screen (7) is conical in shape, and the diameter of the filter screen (7) decreases from a side close to the through groove (81) to a side away from the through groove (81), and the end of the filter screen (7) with a smaller volume extends into the drain pipe (5).

8. The ultrasonic automatic cleaning machine according to claim 7, characterized in that: A receiving tube (82) is provided at the top of the installation cover (8), the filter screen (7) is located in the receiving tube (82), and a receiving cavity (9) for receiving impurities is formed between the receiving tube (82) and the filter screen (7). When the installation cover (8) is threadedly connected in the drain pipe (5), the outer wall of the receiving tube (82) fits the inner wall of the drain pipe (5).

Citation Information

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