High-precision cold roll forming machine

By introducing automated storage and spaced stacking mechanisms in the cold bending forming machine, the high cost and profile damage caused by manual handling and stacking are solved, and the production efficiency and profile quality are improved.

CN222288525UActive Publication Date: 2025-01-03MAANSHAN XINGMING COLD FORMED STEEL CO LTD
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Patent Information

Application Number
CN202420746906.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-01-03
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing cold bending forming machines require manual handling and stacking of profiles after processing, resulting in high labor costs and large labor costs, and may lead to damage and extrusion deformation of the profile, affecting the quality of the profile.

Method used

A high-precision cold bending forming machine is designed, including a gantry, a cutting machine, a guide assembly, a feed assembly and a stacking assembly. It can be automatically stored and stacked with motor-driven couplings and rolling driving profiles to reduce manual operation. And avoid profile damage.

Benefits of technology

The automatic storage and spacing of profiles are realized, which reduces labor costs, reduces labor volume, and improves the quality and production efficiency of profiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-precision cold roll forming machine, which relates to the technical field of cold roll forming and comprises a cold roll forming machine, a portal frame is arranged on one side of a cold roll forming machine body, a first motor is arranged at the top of the portal frame, and the output end of the first motor penetrates through a frame body through a coupler to be connected with a cut-off machine. A guide assembly is arranged on one side of the cut-off machine, a feeding assembly is arranged on one side of the guide assembly, a containing box is arranged on one side of the feeding assembly, and a stacking assembly is arranged in the containing box. The device solves the problems that after being machined by an existing cold roll forming machine, profiles need to be manually carried, and the quality of the profiles may be affected by a stacking mode.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cold bending forming, and more specifically, particularly relates to a high-precision cold bending forming machine. Background Art

[0002] Cold roll forming is a plastic processing technology that uses multiple forming rollers arranged in sequence to continuously bend metal sheets such as coils and strips horizontally to form profiles with specific cross-sections.

[0003] Based on the above, the inventors have found the following problems: in the current cold bending forming process, the sheet is rolled into a profile, which is then cut by a cutting machine. The profile enters the unloading rack and is then manually transported, resulting in high labor costs and a large amount of manual labor, which is not conducive to rapid production. In addition, the processed profiles are usually stacked together, which may cause damage to the profile, extrusion deformation, and affect the quality of the profile.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-precision cold bending forming machine is provided to achieve a purpose with greater practical value. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a high-precision cold roll forming machine to solve the problem that the profiles need to be manually carried after processing by the current cold roll forming machine, and the stacking method may affect the quality of the profiles.

[0006] The purpose and effect of the high-precision cold roll forming machine of the utility model are achieved by the following specific technical means:

[0007] A high-precision cold roll forming machine comprises a cold roll forming machine body, a gantry is provided on one side of the cold roll forming machine body, a motor 1 is provided on the top of the gantry, an output end of the motor 1 passes through the frame body through a coupling and is connected to a cutting machine, a guide assembly is provided on one side of the cutting machine, a feeding assembly is provided on one side of the guide assembly, a placement box is provided on one side of the feeding assembly, and a stacking assembly is provided inside the placement box.

[0008] Furthermore, the guide assembly includes a guide frame, a roller is provided inside the guide frame, a group of guide rods are provided on both sides of the guide frame, the other end of a group of guide rods is connected to a blanking plate, and the blanking plate is at an inclined angle.

[0009] Furthermore, the feeding assembly includes a group of support seats, a rotating drum is provided between the support seats, one end of the rotating drum passes through the support seat and is connected to motor 2 via a coupling, a plurality of feeding racks are installed on the circumference of the rotating drum, and a plurality of feeding shafts are provided inside the feeding racks.

[0010] Furthermore, the stacking assembly includes a group of motors three, the output ends of the motors three are connected to a rotating shaft through a coupling penetrating the box body, and a group of mounting seats are provided at the bottom of the placement box, the mounting seats are connected to the rotating shaft through a bearing seat set, the other end of the rotating shaft is connected to a turntable, and one side of the turntable is connected to a stacking plate through a rotating rod.

[0011] Furthermore, a plurality of stacking blocks are provided on the top of the stacking plate, and a groove is provided on the top of the stacking block.

[0012] Furthermore, a plurality of limit blocks are evenly arranged on both sides of the top of the placement box.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. Motor 2 starts to drive the drum to rotate. The profile is driven by the drum to flip. When it flips to a certain position, under the action of gravity, the profile falls into the placement box driven by the rolling of the feeding shaft. The profile is stored, which reduces labor costs, reduces labor labor, and facilitates rapid production.

[0015] 2. The third motor is started to drive the shaft to rotate, thereby driving the turntable to rotate, and then driving the stacking plate to reciprocate along the turntable as the center of the circle, placing the profile into the gap between the limit blocks. The profile in the gap between the limit blocks can also be lifted up, and then moved to the gap between the limit blocks and put down again, so as to achieve interval stacking and avoid stacking of profiles, which may easily lead to damage to the profiles, extrusion deformation, and affect the quality of the profiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a three-dimensional schematic diagram of a high-precision cold bending forming machine.

[0017] Figure 2 It is an enlarged schematic diagram of point A of a high-precision cold roll forming machine of the utility model.

[0018] Figure 3 It is an enlarged schematic diagram of point B of a high-precision cold roll forming machine of the utility model.

[0019] Figure 4 The utility model is a three-dimensional schematic diagram of a stacking component of a high-precision cold roll forming machine.

[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0021] 1. Roll forming machine body; 2. Gantry; 3. Motor 1; 4. Cutting machine; 5. Guide assembly; 6. Feeding assembly; 7. Placement box; 8. Stacking assembly; 501. Guide frame; 502. Roller; 503. Guide rod; 504. Unloading plate; 601. Support seat; 602. Rotating drum; 603. Motor 2; 604. Feeding frame; 605. Feeding shaft; 801. Motor 3; 802. Rotating shaft; 803. Mounting seat; 804. Turntable; 805. Stacking plate; 806. Stacking block; 807. Groove; 808. Limit block. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0023] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example:

[0026] As attached Figure 1 To Attachment Figure 4 As shown:

[0027] The present invention is characterized in that a gantry 2 is provided on one side of the cold-bending forming machine body 1, a motor 3 is provided on the top of the gantry 2, an output end of the motor 3 passes through the frame body through a coupling and is connected to a cutting machine 4, a guide assembly 5 is provided on one side of the cutting machine 4, a feeding assembly 6 is provided on one side of the guide assembly 5, a placement box 7 is provided on one side of the feeding assembly 6, and a stacking assembly 8 is provided inside the placement box 7.

[0028] Among them, the guide assembly 5 includes a guide frame 501, a roller 502 is arranged inside the guide frame 501, a group of guide rods 503 are arranged on both sides of the guide frame 501, and the other end of a group of guide rods 503 is connected to a blanking plate 504, and the blanking plate 504 is at an inclined angle. After the profile is processed, it can be better moved to the feeding assembly 6 under the action of the guide rods 503 and the rollers 502. A group of guide rods 503 and the blanking plate 504 form a trapezoid to avoid dislocation during profile transmission.

[0029] Among them, the feeding assembly 6 includes a group of support seats 601, and a rotating drum 602 is arranged between the support seats 601. One end of the rotating drum 602 passes through the support seat 601 through a coupling and is connected to a second motor 603. A plurality of feeding racks 604 are inserted and installed on the circumference of the rotating drum 602. A plurality of feeding shafts 605 are arranged inside the feeding rack 604. When the second motor 603 is started, the rotating drum 602 is driven to rotate, and the profile is driven by the rotating drum 602 to flip over. When it flips to a certain position, under the action of gravity, the profile falls into the placement box 7 driven by the rolling of the feeding shaft 605, and the profile is stored, which reduces labor costs, reduces labor workload, and facilitates rapid production.

[0030] Among them, the stacking component 8 includes a group of motor three 801, the output end of the group of motor three 801 is connected to the rotating shaft 802 through a coupling penetrating the box body, and a group of mounting seats 803 are provided at the bottom of the placement box 7, the mounting seats 803 are connected to the rotating shaft 802 through a bearing seat set, the other end of the rotating shaft 802 is connected to a turntable 804, and one side of the turntable 804 is connected to a stacking plate 805 through a rotating rod.

[0031] A plurality of stacking blocks 806 are disposed on the top of the stacking plate 805 , and a groove 807 is formed on the top of the stacking block 806 .

[0032] Among them, a number of limit blocks 808 are evenly arranged on both sides of the top of the placement box 7. When the motor 3 801 is started, the rotating shaft 802 is driven to rotate, thereby driving the turntable 804 to rotate, and then driving the stacking plate 805 to reciprocate along the turntable 804 as the center of the circle, and the profile is placed in the gap between the limit blocks 808. The profile in the gap between the limit blocks 808 can also be lifted up, and then moved to the gap between the limit blocks 808 and then put down, so as to achieve interval stacking and avoid stacking of profiles, which may easily cause damage to the profiles, extrusion deformation, and affect the quality of the profiles.

[0033] The specific usage and function of this embodiment are as follows:

[0034] First, check the integrity of the device, then install the device on a horizontal plane, then process the profile on the roll forming machine body 1, then start the motor 1 3 to cut the processed profile, then the profile passes through the guide assembly 5, a group of guide rods 503 and a blanking plate 504 to form a trapezoid to prevent the profile from being misaligned during the transmission process, and the profile is transmitted to the rotating drum 602, and the motor 2 603 is started to drive the rotating drum 602 to rotate, and the profile is driven by the rotating drum 602 to flip, and when it flips to a certain position, the profile is in the shape of a trapezoid under the action of gravity. Driven by the rolling of the feed shaft 605, the material falls to the top of the stacking block 806 inside the placement box 7, and the motor three 801 is started, driving the rotating shaft 802 to rotate, thereby driving the turntable 804 to rotate, and then driving the stacking plate 805 to reciprocate along the turntable 804 as the center of the circle, and placing the profile into the gap of the limit block 808. The profile in the gap of the limit block 808 can also be lifted up, and then moved to the gap of the interval limit block 808 and then put down, to achieve interval stacking and avoid stacking of profiles, which may easily cause damage to the profile, extrusion deformation, and affect the quality of the profile.

[0035] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A high-precision roll forming machine, comprising a roll forming machine body (1), characterized in that: A gantry (2) is provided on one side of the cold-bending forming machine body (1), a motor (3) is provided on the top of the gantry (2), an output end of the motor (3) penetrates the frame body through a coupling and is connected to a cutting machine (4), a guide assembly (5) is provided on one side of the cutting machine (4), a feeding assembly (6) is provided on one side of the guide assembly (5), a placement box (7) is provided on one side of the feeding assembly (6), and a stacking assembly (8) is provided inside the placement box (7).

2. A high-precision cold roll forming machine as claimed in claim 1, characterized in that: The guide assembly (5) comprises a guide frame (501), a roller (502) is arranged inside the guide frame (501), a group of guide rods (503) are arranged on both sides of the guide frame (501), and the other end of a group of guide rods (503) is connected to a blanking plate (504), and the blanking plate (504) is at an inclined angle.

3. A high-precision cold roll forming machine as claimed in claim 1, characterized in that: The feeding assembly (6) comprises a group of support seats (601), a rotating drum (602) is arranged between the group of support seats (601), one end of the rotating drum (602) passes through the support seat (601) and is connected to a second motor (603) via a coupling, a plurality of feeding racks (604) are inserted and installed on the circumference of the rotating drum (602), and a plurality of feeding shafts (605) are arranged inside the feeding racks (604).

4. A high-precision cold roll forming machine as claimed in claim 1, characterized in that: The stacking assembly (8) comprises a set of motor three (801), the output end of the set of motor three (801) is connected to a rotating shaft (802) through a coupling penetrating the box body, and a set of mounting seats (803) is provided at the bottom of the placement box (7), the mounting seats (803) and the rotating shaft (802) are connected through a bearing seat set, the other end of the rotating shaft (802) is connected to a rotating disk (804), and one side of the rotating disk (804) is connected to a stacking plate (805) through a rotating rod.

5. A high-precision cold roll forming machine as claimed in claim 4, characterized in that: A plurality of stacking blocks (806) are provided on the top of the stacking plate (805), and a groove (807) is provided on the top of the stacking block (806).

6. A high-precision cold roll forming machine as claimed in claim 1, characterized in that: A plurality of limit blocks (808) are evenly arranged on both sides of the top of the placement box (7).