Steel wire transmission straightener

By introducing adjustment mechanism and sliding mechanism into the wire transmission corrector, the problem of extended production time when wires are treated with different diameters is solved, and rapid correction and efficient production are achieved to ensure the linearity and quality of the wire.

CN222288627UActive Publication Date: 2025-01-03GUIZHOU SHUIGANG METAL TECH CO LTD +1
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Patent Information

Application Number
CN202420118121.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-17
Publication Date
2025-01-03
Estimated Expiration
2034-01-17

AI Technical Summary

Technical Problem

Existing wire straightening machines need to replace rollers and correct them when processing wires of different diameters, resulting in an extended production time and affecting efficiency.

Method used

A wire transmission corrector was designed to adjust the distance between the No. 1 roller and the No. 2 roller through the adjustment mechanism to achieve rapid correction of steel wires of different diameters. The sliding mechanism is used to slide on the extension rod to further optimize the correction effect, and The equipment controller controls the motor output power adjustment correction speed.

Benefits of technology

The rapid correction of steel wires of different diameters is achieved, production efficiency is improved, and the steel wires are ensured to be straighter through secondary correction and quality is improved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222288627U_ABST
    Figure CN222288627U_ABST
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Abstract

The utility model relates to the technical field of steel wire straighteners, and discloses a steel wire transmission straightener which comprises a device body, a bottom plate is fixedly arranged at the lower end in the device body, a motor body is fixedly arranged at the position, close to the bottom plate, of one side of the device body, and a main shaft is fixedly arranged at the output end of the motor body. A driving gear is fixedly arranged in the middle of the main shaft and meshed with an adjusting mechanism, a straightening roller is fixedly arranged at the top of the main shaft, a second shaft sleeve is fixedly arranged at the position, close to the straightening roller, of the device body, and a first shaft sleeve is fixedly arranged at the position, close to the driving gear, of the device body; and an extension rod is fixedly arranged on one side of the device main body. According to the steel wire straightening device, the distance between the first roller and the second roller can be adjusted through the adjusting mechanism, so that the steel wires with different diameters can be straightened through the steel wire straightening device, rapid adjustment can be achieved when the steel wires with different diameters are replaced, and the production efficiency is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire straighteners, in particular to a steel wire transmission straightener. Background Art

[0002] A wire straightener is a device used to straighten bent or deformed wire. This machine is often used in industrial production, especially in wire processing and manufacturing. It can help restore the wire to a straight state for subsequent processing and use.

[0003] Existing devices are generally composed of a guiding device, a straightening mechanism, and a control system. Through mechanical force and appropriate control, the bent steel wire is gradually restored to a straight state. When correcting steel wires of different diameters, the roller needs to be replaced with a roller of the corresponding diameter for use. After replacement, the position of the roller needs to be calibrated before it can be used, which prolongs the production time. Therefore, technical personnel in this field provide a wire transmission straightener to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a wire transmission straightener is proposed. When using the device, the distance between the first roller and the second roller can be adjusted by the adjustment mechanism to enable the device to perform correction operations on wires of different diameters, so that when replacing wires of different diameters, quick adjustment can be made, thereby improving production efficiency.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A wire transmission straightener, comprising a device body, a bottom plate fixedly arranged inside the device body near the lower end, a motor body fixedly arranged near the bottom plate on one side of the device body, a main shaft fixedly arranged at the output end of the motor body, a driving gear fixedly arranged in the middle of the main shaft, an adjustment mechanism meshing with the driving gear, a correction roller fixedly arranged at the top of the main shaft, a No. 2 shaft sleeve fixedly arranged near the correction roller of the device body, and a No. 1 shaft sleeve fixedly arranged near the driving gear of the device body;

[0007] The adjusting mechanism comprises a driven gear, a rotating rod, a fixed rod, a first roller and a second roller. An extension rod is fixedly arranged on one side of the device body, and three sliding mechanisms are sleeved on the extension rod body. A support rod is fixedly arranged on the other end of the extension rod. The three sliding mechanisms each comprise an upper clamping plate, a lower clamping plate, a fixed shaft and a roller wheel.

[0008] Through the above technical solution, the distance between the first roller and the second roller can be adjusted through the adjustment mechanism to enable the device to perform correction operations on steel wires of different diameters, so that when replacing steel wires of different diameters, quick adjustment can be made, thereby improving production efficiency.

[0009] Furthermore, a third shaft sleeve is fixedly provided on one side of the device body close to the adjustment mechanism, and the third shaft sleeve is sleeved with the rotating rod inside;

[0010] Through the above technical solution, the No. 3 sleeve can facilitate the rotation of the adjusting mechanism, making the rotation of the adjusting mechanism smoother.

[0011] Furthermore, the bottom of the rotating rod is rotatably arranged with the device body, a No. 1 groove is provided at the bottom of the rotating rod, a fixing rod is threadedly sleeved inside the No. 1 groove, and a No. 1 roller is sleeved at the middle part of the rotating rod near the lower end;

[0012] Through the above technical solution, after the No. 1 groove and the fixing rod are threadedly sleeved, the No. 1 roller and the No. 2 roller can be fixed to prevent loosening.

[0013] Furthermore, a No. 2 groove is provided inside the No. 1 roller near the upper end, a No. 2 roller is threadedly sleeved on the middle part of the rotating rod near the upper end, and the No. 1 roller is clamped with the No. 2 roller;

[0014] Through the above technical solution, the No. 1 roller and the No. 2 roller can be rotated through the No. 2 groove to adjust the distance between them.

[0015] Furthermore, the lower clamping plate is provided with a No. 3 groove at both the front and rear ends, and the upper clamping plate is arranged with the inner thread of the No. 3 groove by means of bolts;

[0016] Through the above technical solution, the height of the No. 3 groove is the lead of the bolt, which can facilitate the bolt to fix the No. 1 clamping plate and the No. 2 clamping plate on the extension rod.

[0017] Furthermore, two fixed shafts are fixedly arranged on the top of the upper clamping plate, and rollers are rotatably sleeved on the two fixed shafts. A box is fixedly arranged on one side of the device body, and a device controller is fixedly arranged inside the box.

[0018] Through the above technical solution, the rotation of the two rollers can perform secondary correction on the steel wire to make the steel wire straighter and better in quality. The equipment controller can control the output power of the motor to control the correction speed of the steel wire.

[0019] Furthermore, a steel wire body is provided between the correction roller and the adjustment mechanism, positioning blocks are fixedly provided on both sides of the top of the device body, and an inspection door is hingedly provided on the middle of the front side of the device body;

[0020] Through the above technical solution, the positioning block can align the steel wire with the correction roller more quickly, making correction operations more convenient.

[0021] The utility model has the following beneficial effects:

[0022] 1. The utility model proposes a steel wire transmission straightener. When using the device, the distance between the first roller and the second roller can be adjusted through the adjustment mechanism to enable the device to perform correction operations on steel wires of different diameters, so that when replacing steel wires of different diameters, quick adjustment can be made, thereby improving production efficiency.

[0023] 2. The utility model proposes a wire transmission corrector. When using the device, the sliding mechanism slides on the extension rod. The sliding mechanism is fixed at any position on the extension rod, so that the corrected wire can be corrected again through the sliding mechanism, so that the correction effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the axial side of the utility model;

[0025] Figure 2 It is a front cross-sectional schematic diagram of the utility model;

[0026] Figure 3 It is a side sectional schematic diagram of the utility model;

[0027] Figure 4 It is a top view schematic diagram of the utility model;

[0028] Figure 5 It is a top cross-sectional schematic diagram of the utility model;

[0029] Figure 6 It is a side sectional schematic diagram of the sliding mechanism of the utility model;

[0030] Figure 7 For this utility model Figure 3 A is a partial enlarged schematic diagram of the middle part.

[0031] Legend:

[0032] 1. Device body; 2. Box body; 3. Inspection door; 4. Bottom plate; 5. Extension rod; 6. Support rod; 7. Correction roller; 8. No. 1 sleeve; 9. Steel wire body; 10. No. 2 sleeve; 11. No. 3 sleeve; 12. Motor body; 13. Driving gear; 14. Main shaft; 15. Equipment controller; 16. Positioning block; 17. Adjustment mechanism; 1701. Driven gear; 1702. Rotating rod; 1703. No. 1 slot; 1704. No. 1 roller; 1705. No. 2 slot; 1706. No. 2 roller; 1707. Fixed rod; 18. Sliding mechanism; 1801. Upper clamping plate; 1802. Lower clamping plate; 1803. No. 3 slot; 1804. Bolt; 1805. Fixed shaft; 1806. Roller. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1-7 The utility model provides an embodiment: a wire transmission straightener, including a device body 1, a bottom plate 4 is fixedly arranged at the lower end of the device body 1, the bottom plate 4 can support the weight of the motor body 12 to prevent the motor body 12 from falling, the motor body 12 is fixedly arranged near the bottom plate 4 on one side of the device body 1, a main shaft 14 is fixedly arranged at the output end of the motor body 12, a driving gear 13 is fixedly arranged in the middle of the main shaft 14, an adjusting mechanism 17 is meshed with the driving gear 13, a correction roller 7 is fixedly arranged on the top of the main shaft 14, a No. 2 shaft sleeve 10 is fixedly arranged near the correction roller 7 of the device body 1, and a No. 1 shaft sleeve 8 is fixedly arranged near the driving gear 13 of the device body 1;

[0035] The adjusting mechanism 17 includes a driven gear 1701, a rotating rod 1702, a fixed rod 1707, a No. 1 roller 1704 and a No. 2 roller 1706. An extension rod 5 is fixedly arranged on one side of the device body 1. The extension rod 5 is sleeved with three sliding mechanisms 18. A support rod 6 is fixedly arranged on the other end of the extension rod 5. The three sliding mechanisms 18 each include an upper clamping plate 1801, a lower clamping plate 1802, a fixed shaft 1805 and a roller 1806. The distance between the No. 1 roller 1704 and the No. 2 roller 1706 can be adjusted through the adjusting mechanism 17 to enable the device to perform correction operations on steel wires of different diameters, so that quick adjustment can be made when replacing steel wires of different diameters, thereby making production efficiency higher.

[0036] A third shaft sleeve 11 is fixedly arranged on one side of the device body 1 near the adjustment mechanism 17, and the interior of the third shaft sleeve 11 is sleeved with a rotating rod 1702. The third shaft sleeve 11 can facilitate the rotation of the adjustment mechanism 17, so that the adjustment mechanism 17 rotates more smoothly. The bottom of the rotating rod 1702 is rotatably arranged with the device body 1. A first groove 1703 is provided at the bottom of the rotating rod 1702. A fixed rod 1707 is sleeved with a thread inside the first groove 1703. A first roller 1704 is sleeved at the lower end of the middle part of the rotating rod 1702. After the No. 1 groove 1703 and the fixing rod 1707 are threadedly sleeved, the No. 1 roller 1704 and the No. 2 roller 1706 can be fixed to prevent loosening. The No. 2 groove 1705 is opened inside the No. 1 roller 1704 near the upper end, and the No. 2 roller 1706 is threadedly sleeved on the middle part of the rotating rod 1702 near the upper end. The No. 1 roller 1704 and the No. 2 roller 1706 are clamped and arranged. The No. 1 roller 1704 and the No. 2 roller 1706 can be rotated through the No. 2 groove 1705 to adjust the spacing. The front of the lower clamping plate 1802 The upper clamping plate 1801 is provided with a third groove 1803 at both ends of the rear portion, and the upper clamping plate 1801 is provided with an internal thread of the third groove 1803 through a bolt 1804. The height of the third groove 1803 is the lead of the bolt 1804, which can facilitate the bolt 1804 to fix the first clamping plate and the second clamping plate on the extension rod 5. Two fixed shafts 1805 are fixedly provided on the top of the upper clamping plate 1801, and the two fixed shafts 1805 are rotatably sleeved with rollers 1806. A box body 2 is fixedly provided on one side of the device body 1, and a fixed device 1806 is provided inside the box body 2. An equipment controller 15 is provided, and the rotation of the two rollers 1806 can perform secondary correction on the steel wire to make the steel wire straighter and of better quality. The equipment controller 15 can control the output power of the motor to control the correction speed of the steel wire. A steel wire body 9 is provided between the correction roller 7 and the adjustment mechanism 17. Positioning blocks 16 are fixedly provided on both sides of the top of the device body 1. An inspection door 3 is hingedly provided on the middle part of the front side of the device body 1. The positioning block 16 can align the steel wire with the correction roller 7 more quickly, thereby facilitating the correction operation.

[0037] Working principle: When using this device, the distance between the No. 1 roller 1704 and the No. 2 roller 1706 can be adjusted through the adjustment mechanism 17 to enable the device to perform correction operations on steel wires of different diameters, so that when replacing steel wires of different diameters, they can be quickly adjusted to make production efficiency higher. At the same time, the sliding mechanism 18 slides on the extension rod 5. The sliding mechanism 18 is fixed at any position on the extension rod 5, so that the corrected steel wire can be corrected again through the sliding mechanism 18, so that the correction effect is better.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wire transmission corrector, comprising a device body (1), characterized in that: A bottom plate (4) is fixedly arranged at the lower end of the device body (1); a motor body (12) is fixedly arranged on one side of the device body (1) near the bottom plate (4); a main shaft (14) is fixedly arranged at the output end of the motor body (12); a driving gear (13) is fixedly arranged in the middle of the main shaft (14); an adjusting mechanism (17) is meshed with the driving gear (13); a correction roller (7) is fixedly arranged at the top of the main shaft (14); a second shaft sleeve (10) is fixedly arranged on the device body (1) near the correction roller (7); and a first shaft sleeve (8) is fixedly arranged on the device body (1) near the driving gear (13); The adjusting mechanism (17) comprises a driven gear (1701), a rotating rod (1702), a fixed rod (1707), a first roller (1704) and a second roller (1706); an extension rod (5) is fixedly arranged on one side of the device body (1); three sliding mechanisms (18) are sleeved on the rod body of the extension rod (5); a support rod (6) is fixedly arranged on the other end of the extension rod (5); and the three sliding mechanisms (18) each comprise an upper clamping plate (1801), a lower clamping plate (1802), a fixed shaft (1805) and a roller (1806).

2. A wire transmission straightener according to claim 1, characterized in that: A third shaft sleeve (11) is fixedly arranged on one side of the device body (1) close to the adjustment mechanism (17), and the third shaft sleeve (11) is sleeved with the rotating rod (1702) inside.

3. A wire transmission straightener according to claim 1, characterized in that: The bottom of the rotating rod (1702) is rotatably arranged with the device body (1), and a No. 1 groove (1703) is provided at the bottom of the rotating rod (1702). A fixing rod (1707) is threadedly sleeved inside the No. 1 groove (1703), and a No. 1 roller (1704) is sleeved at the middle part of the rotating rod (1702) near the lower end.

4. A wire transmission straightener according to claim 1, characterized in that: A No. 2 groove (1705) is provided inside the No. 1 roller (1704) near the upper end, and a No. 2 roller (1706) is threadedly sleeved on the middle part of the rotating rod (1702) near the upper end, and the No. 1 roller (1704) and the No. 2 roller (1706) are clamped and arranged.

5. A wire transmission straightener according to claim 1, characterized in that: The lower clamping plate (1802) is provided with a third groove (1803) at both the front and rear ends, and the upper clamping plate (1801) is arranged with the internal thread of the third groove (1803) through a bolt (1804).

6. A wire transmission straightener according to claim 1, characterized in that: Two fixed shafts (1805) are fixedly arranged on the top of the upper clamping plate (1801), and rollers (1806) are rotatably sleeved on the two fixed shafts (1805). A box body (2) is fixedly arranged on one side of the device body (1), and a device controller (15) is fixedly arranged inside the box body (2).

7. A wire transmission straightener according to claim 1, characterized in that: A steel wire body (9) is arranged between the correction roller (7) and the adjustment mechanism (17), positioning blocks (16) are fixedly arranged on both sides of the top of the device body (1), and an inspection door (3) is hingedly arranged in the middle of the front side of the device body (1).

Citation Information

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